Related Manuals for Hardi RANGER PRO VH
Summary of Contents for Hardi RANGER PRO VH
- Page 1 RANGER PRO VH Original Instruction book 67009400-110, version 1.10 GB - 09.2016 www.hardi-international.com...
- Page 2 Sprayer Use The HARDI sprayer is for the application of crop protection chemicals and liquid fertilizers, and it is designed only for that purpose. If the sprayer is to be used for any other purposes than the ones described in this Instruction Book, a new risk assessment and a workplace assessment must be completed for this use.
- Page 3 1 - EU Declaration EU Declaration of Conformity As manufacturer: HARDI INTERNATIONAL A/S Herthadalvej 10 4840 Nørre Alslev DENMARK hereby declare that the following product Field sprayer: RANGER PRO VHY, VHZ Identification number*: * Identification number is to be filled in at the Product Delivery Inspection. Further data for this sprayer are shown on its type sign.
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Page 5: Table Of Contents
Table of Contents Table of Contents 1 - EU Declaration EU Declaration of Conformity ........................3 2 - General Safety Instructions Obligations and Liability ........................7 Comply with the Instruction Book ................................7 Before First Use of the Sprayer ..................................7 Obligations of the Operator ..................................10 Risks in Handling the Sprayer .................................. - Page 6 Table of Contents 3 - Description General Info ............................37 View ............................................. 37 Identification Plate ......................................39 Roadworthiness ........................................42 Frame ............................................42 Tanks ............................................42 Lifetime ............................................42 Safety Equipment ..........................43 Canister for Pesticide Information ................................43 Safety Locker .......................................... 43 Liquid System ............................44 Valves and symbols ......................................
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Page 7: Eu Declaration Eu Declaration Of Conformity
Safety Precautions - Crop Protection Chemicals ..........................84 Filling Chemicals Through Tank Lid ................................ 85 Filling Liquid Chemicals by using HARDI TurboFiller ........................86 Filling Powder Chemicals by using HARDI TurboFiller ........................ 88 Agitation Before Resuming a Spray Job ............................... 89 Operating the Control Unit While Spraying - Spray Box III ...................... - Page 8 Table of Contents Other Equipment ..........................103 SelfSteer ..........................................103 6 - Maintenance Lubrication ............................105 General Info ..........................................105 Suitable Lubricants ......................................105 Grease Nipple ........................................106 Grease Gun Calibration ....................................106 Boom Lubrication & Oiling Plan ................................107 Lubrication & Oiling Plan - Trailer / Paralift ............................107 Lubrication &...
- Page 9 Table of Contents Wear Bushing Renewal on Steering ..............................133 Shield Replacement on Transmission Shaft .............................134 Replacement of Transmission Shaft Cross Journals ........................134 Change of Light Bulb ......................................134 Change of Tyre ........................................134 Venting the Boom Hydraulics ...................................135 Off-Season Storage ........................... 136 General Info ..........................................136 Before Storage ........................................136 After Storage ........................................137...
- Page 10 Table of Contents...
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Page 11: General Safety Instructions
To guide you in this matter, the issues concerning your work with the sprayer are listed below. However, HARDI do not accept liability that the issues listed cover the requirements in the directive fully. This responsibility lies with the owner of the sprayer. - Page 12 2 - General Safety Instructions Article 2 Definitions For the purposes of this Directive, the following terms shall have the following meanings: (a) ‘work equipment’: any machine, apparatus, tool or installation used at work; (b) ‘use of work equipment’: any activity involving work equipment such as starting or stopping the equipment, its use, transport, repair, modification, maintenance and servicing, including, in particular, cleaning;...
- Page 13 2 - General Safety Instructions Article 6 Work equipment involving specific risks When the use of work equipment is likely to involve a specific risk to the safety or health of workers, the employer shall take the measures necessary to ensure that: (a) the use of work equipment is restricted to those persons given the task of using it;...
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Page 14: Obligations Of The Operator
Before first use of the sprayer, a surveyor must complete a statutory inspection of the tractor and sprayer. However, the rules often allow the tractor and the sprayer to be inspected separately before being connected. Contact your local HARDI dealer for more information on this inspection and when it has to be completed. -
Page 15: Risks In Handling The Sprayer
Our "General Terms of Sale and Delivery" are always applicable. These shall be available to the owner at the latest on conclusion of the contract. Guarantee and liability claims for damage to people or property will be excluded by HARDI, if they can be traced back to one or more of the following causes: •... -
Page 16: Organizational Measures
2 - General Safety Instructions Organizational Measures This Instruction Book • must always be kept together with the sprayer • must always be easily accessible for the operator Personal Protective Equipment The operator must use the necessary personal protective equipment as per the information provided by the manufacturer of the plant protection product to be used, such as: Chemical-resistant gloves Chemical-resistant and disposable overalls... -
Page 17: Representation Of Safety Symbols
2 - General Safety Instructions Representation of Safety Symbols Explanation of Symbols Safety symbols are used in the following chapters throughout this Instruction Book to designate, where the reader has to pay extra attention. The signal word (DANGER, WARNING, ATTENTION or NOTE) describes the severity of the risk. The symbols have the following meaning: €... -
Page 18: Warning Signs On The Sprayer
The labels should always be clean and readable! Worn or damaged labels must be replaced with new ones. Contact your HARDI dealer for new labels. Note that not all labels shown hereafter will apply to your sprayer - this depends on the sprayer model which labels apply. - Page 19 2 - General Safety Instructions Chemical handling! Service! Carefully read the informations about Carefully read the Instruction Book before chemical preparation before handling the handling the machine. Observe instructions machine. Observe instructions and safety and safety rules when operating. rules when operating. Service! Service! Turn off the engine and remove ignition key...
- Page 20 2 - General Safety Instructions Risk of squeezing! Risk of squeezing Stay clear of raised and unsecured loads. Never reach into the crushing danger area as long as parts are moving. Risk of squeezing! Risk of falling off! Keep hands away, when parts is moving. Do not ride on platform or ladder.
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Page 21: Safety And Protection Equipment
2 - General Safety Instructions Safety and Protection Equipment Safety at Start-up Each time before the sprayer is started up, all the safety and protection equipment must be properly attached and fully functional. Check all safety and protection equipment regularly. Repair or replace the equipment as needed. Faulty Safety Equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations. -
Page 22: Informal Safety Measures
2 - General Safety Instructions Informal Safety Measures Additional Safety Instructions Together with the safety information in this Instruction Book, also comply with the general and national regulations related to A. Accident prevention B. Environmental protection C. The applicable workplace safety. Follow these regulations, especially when •... -
Page 23: Operator Training
2 - General Safety Instructions Operator Training Authorized Persons Only those people who have been trained and instructed may work with/on the sprayer. The operator must clearly specify the responsibilities of the people in charge of operation and maintenance work. People being trained may only work with/on the sprayer under the supervision of an experienced operator. -
Page 24: Safety Measures In Normal Operation
2 - General Safety Instructions Safety Measures in Normal Operation Protection Equipment Only operate the sprayer if all the safety and protection equipment is fully functional. Check the sprayer at least once a day for visible damage and check the function of the safety and protection equipment. -
Page 25: Residual Energy
2 - General Safety Instructions Residual Energy Possible Dangers Note that there may be residual energy from mechanical, hydraulic, pneumatic and electric / electronic parts on the sprayer. Use appropriate measures to inform the operators. Prevent any accidents from happening due to residual energy. Below are some examples on where the sprayer’s residual energies may be present. -
Page 26: Service And Maintenance Work
Each country should regulate the level and frequency of this inspection. Contact your local HARDI dealer for more information, before using the sprayer the first time. -
Page 27: Design Changes
Any expansion or modification work shall require the written approval from HARDI. Only use modification and accessory parts approved by HARDI, so that the type approval or other design approvals remain valid in accordance with national and international regulations. -
Page 28: Cleaning And Disposal
2 - General Safety Instructions Cleaning and Disposal Environmental Protection Carefully handle and dispose of any materials used, in particular • When carrying out work on oiled or lubricated sprayer parts. • When cleaning using solvents. Always follow local legislation regarding disposal. -
Page 29: Workstation
2 - General Safety Instructions Workstation Intended Place for Operator There may be only one person sitting in the driver's seat of the tractor connected to the sprayer. This is the intended workstation for operating the sprayer. Risks of Non-Compliance During the operation or transport of the sprayer: If another person disturbs or interferes with the operator, or if the operator is trying to operate the sprayer from other places than the tractor’s driver seat, this can result in negligent or incorrect handling of the vehicle. -
Page 30: If The Safety Information Is Ignored
2 - General Safety Instructions If the Safety Information is Ignored Possible Risks and Dangers Non-compliance with the safety information: • Can pose a danger to people, to the environment and to the sprayer • Danger to people through non-secured working areas •... -
Page 31: Safety Information For Operators
2 - General Safety Instructions Safety Information For Operators General Safety and Accident Prevention Before use or starting up the sprayer and the tractor, always check their • roadworthiness • operational safety Risk of crushing, cutting, catching, squeezing, getting trapped, being drawn in or being struck by sprayer parts due to inadequate roadworthiness and operational safety. -
Page 32: Coupling And Uncoupling The Sprayer
2 - General Safety Instructions Coupling and Uncoupling the Sprayer Only connect and transport the sprayer with tractors suitable for the task. See the section “Technical Specifications” in this book to make sure that the tractor matches the requirements to operate the sprayer. When coupling sprayers to the tractor's three-point linkage, the linkages of the tractor and the sprayer must always be the same. -
Page 33: Use Of The Sprayer
2 - General Safety Instructions Use of The Sprayer Before starting work, ensure that you understand all the equipment and actuation elements of the sprayer and their function. There is no time for this when the sprayer is already in operation. Only wear tight clothes. -
Page 34: Road Transport
2 - General Safety Instructions Road Transport When driving on public roads or highways with the sprayer coupled to the tractor, the following instructions must be followed. Failure to do so will create a risk of: • traffic accidents or fatalities! •... -
Page 35: Hydraulic System
2 - General Safety Instructions Three-Point Linkage If the sprayer is fixed to the tractor's three-point linkage or lower links, ensure sufficient side locking of the tractor lower links before driving off. Before driving off, secure the operating lever of the three-point hydraulic system against the unintentional raising or lowering of the connected sprayer. -
Page 36: Electrical System
2 - General Safety Instructions Only use genuine HARDI hydraulic hose lines. The hydraulic hoses should not be in use for longer than 5 calender years, including any storage time of maximum 2 years. Even with proper storage and approved use, hoses and hose connections are subject to natural ageing, thus limiting storage time and the time of use. -
Page 37: Universal Joint Shaft
A rotating shaft can catch clothes, tools or aids, if touching or getting in contact with each other. Risk of severe damages and injuries as the rotating shaft is driven by a powerful torque from the tractor. Use only the power take-off (PTO) shaft prescribed by HARDI, equipped with the proper safety devices. -
Page 38: Field Sprayer Operation
Keep hoses, pipes or other lines closed, when they are under pressure. When use of the TurboFiller has ended, make sure that all valves on the TurboFiller are closed / deactivated. Only use genuine HARDI hoses and hose clamps for replacement, which stand up to chemical, mechanical and thermal requirements. -
Page 39: Service Work Precautions
2 - General Safety Instructions Service Work Precautions Before carrying out any service work, all of the following instructions must be followed in order to prevent damages to the sprayer, injuries and fatalities: • Do not walk under any part of the sprayer, unless it is secured. The spray boom is secured when placed in the transport brackets •... -
Page 40: Service And Maintenance
Service and Maintenance Always reassemble all safety devices or shields immediately after servicing. After a longer period of standstill, the sprayer must be inspected by a qualified operator. Contact your HARDI dealer for more information. Repair work in the main tank must only be carried out by a specialized workshop. -
Page 41: Description
3 - Description General Info View 1. Main tank lid 2. Tank level indicator 3. Spray pressure gauge 4. SafetyLocker 5. Support leg 6. Pump 7. Hitch 8. Step 9. Suction filter 10. Suction valve 11. Valve for external filling device 12. - Page 42 3 - Description 20. Distribution valves 21. Main tank 22. Hose reel and spray gun 23. Handbrake 24. Air brakes tank 25. RinseTank...
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Page 43: Identification Plate
DREAL PTRA OOO “EMC” Серийный проезд 5 - 400075 Волгоград - Россия Herthadalvej 10 - 4840 Nørre Alslev - Denmark www.hardi.ru Сделано в России по технологии HARDI Идентификационный № Изготовлен Тип Разрешенная макс. масса Дата Тяговое устр. / Ось 1 кг... - Page 44 3 - Description Data Herthadalvej 10 - 4840 Nørre Alslev - Denmark - 19 - - 9 - - 1 - - 10 - - 11 - - 12 - - 2 - - 3 - - 13 - - 4 - - 14 - - 5 - - 15 -...
- Page 45 CAT II: 40-100 HP Drawbar category CAT III: 80-275 HP CAT IV: 180-400 HP Manufacturer or brand name. The HARDI group currently have two makes: HARDI and Make EVRARD. Defined type – related to type approvals definition: A grouping based on shared characteristics.
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Page 46: Roadworthiness
The expected lifetime for the sprayer is 20 years. To obtain this successfully, these instructions should be followed: • All service and maintenance work must be completed in due time • Repair any damages parts as quickly as possible • Replace or change spare parts as instructed • Only use original HARDI spare parts. -
Page 47: Safety Equipment
3 - Description Safety Equipment Canister for Pesticide Information This canister is for storing information about the present pesticide product in the tank - such as labels, instructions and safety data sheet (SDS) from the pesticide supplier. Information on other products used, such as herbicides, fungicides or liquid fertilizer must also be stored here. -
Page 48: Liquid System
3 - Description Liquid System Valves and symbols The main valves are distinguished by coloured identification on the function labels. Symbols corresponding to every possible function of use are located on the coloured discs for easy identification and operation. The modular manifold system facilitates the addition of optional extras on both pressure side and suction side. - Page 49 3 - Description 2. Handle is positioned at the middle of the scale. Agitation quantity is 50%. 3. Handle is positioned in closed position. Agitation quantity is 0%. (C) External Filling Device valve The valve is used when filling from an external tank or reservoir. Activating the valve starts/stops the filling process.
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Page 50: Pump
3 - Description Pump Diaphragm pump with 6 diaphragms, model 364. Standard speed = 540 rpm (6-spline shaft). The design of the diaphragm pump is simple, with easily accessible diaphragms and valves, which ensures that liquid does not contact the vital parts of the pump. -
Page 51: Cyclonefilter
3 - Description CycloneFilter With the CycloneFilter, any impurities in the spray liquid will by-pass the filter and be re-circulated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4. Return to tank 5. -
Page 52: Turbofiller
3 - Description TurboFiller The TurboFiller is where you add the chemicals to be mixed with water in the main tank. Capacity: approximately 25 litres. Before use • Pull the handle (A) to unlock. • Grab the handle to pull the TurboFiller down, (B) until it clicks into locked position. -
Page 53: Rinsetank
3 - Description RinseTank Onerinsing tank is mounted at the rear of the sprayer behind the main tank. The tank is made of impact-proof and chemical resistant polyethylene. It is used for rinsing and flushing of the main tank and liquid system. -
Page 54: Diagram - Liquid System With Options
3 - Description Diagram - Liquid System with Options Suction lines Pressure lines Pump RinseTank Filling Coupler Main Tank Valve block for TurboFiller Suction Valve TurboFiller Pressure Valve Ejector for TurboFiller CycloneFilter Filling Coupler Distribution Valves Filling Valve Pressure Gauge Filler Hose to Tank Inlet Pressure Sensor Spray Gun... -
Page 55: Hydraulic Systems
3 - Description Hydraulic Systems Hydraulic Blocks Hydraulic blocks fitted to the sprayer are described below. Spray Boom The main hydraulic block which manages hydraulic pressure for the boom controls. ParaLift This hydraulic block manages hydraulic pressure for the ParaLift. - Page 56 3 - Description Open Centre Hydraulics The open centre hydraulics block is necessary, if the tractor uses open centre hydraulics and/or load sensing. For adjustment, see “Open Centre Hydraulics” on page 62. If in doubt what your tractor is using, see the tractor’s instruction book or ask your tractor dealer.
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Page 57: Spray Boom
3 - Description Spray Boom Boom and Terminology The sprayer is fitted with a VH boom. The boom is supported by a trapeze fitted to the tank frame. The trapeze helps the boom to stay horizontal when unfolded, and it protects the boom against vibrations and shocks, when driving on uneven ground. -
Page 58: Other Equipment
3 - Description Other Equipment Platform The platform gives access to the clean water tank lid, the main tank lid and the optional foam marker tank lid. Step A step is located on the left side of the sprayer frame for easy access to the platform. -
Page 59: Nozzle Pressure Gauge
3 - Description Nozzle Pressure Gauge The remote pressure gauge is located above the manifold valve on the platform. This gauge measures the working pressure in the boom tubes as close to the nozzles as possible. The outputs stated in the nozzle charts are always based on the pressure measured at the nozzle. -
Page 60: Drawbars
3 - Description Drawbars Following drawbar systems are available: Drawbar Hitch type Hitch attachment Ball coupling Ø80 Bolted on drawbar Pulling eye Ø40 Bolted on drawbar Pulling eye, swivel Ø50 Welded to drawbar Pulling eye Ø50 Welded to drawbar Tank Level Indicator The actual tank level in the main tank can be observed on the tank level indicator. -
Page 61: Sprayer Setup
4 - Sprayer Setup General Info Unloading the Sprayer from the Truck For the unloading of the sprayer, you need a crane. When unloading with a crane, please observe the lifting points as shown in the picture, and make sure that the straps or belts used for lifting are strong enough. €... -
Page 62: Support Leg
4 - Sprayer Setup Support Leg Depending on whether the sprayer have SelfSteer or not, the support leg may differ. ÷ NOTE! The support leg and jack capacity is sufficient to carry the drawbar weight with full tank on level ground. Without SelfSteer The support leg is stored in retracted horizontal position and secured by the lock pin, when the sprayer is attached to the tractor. -
Page 63: Transmission Shaft
4 - Sprayer Setup Transmission Shaft Operator Safety 1. Always read the manufacturer’s instruction book before applying any changes to the transmission shaft! 2. Always STOP THE ENGINE and remove the ignition key, before carrying out maintenance or repairs to the transmission shaft or implement. -
Page 64: Mechanical Connections
4 - Sprayer Setup Mechanical Connections Hose Package Support To prevent hoses and wiring from being damaged by the tractor wheels or the PTO shaft, all hoses, cables and wires are held by the hose package support fitted to the sprayer platform. μ... -
Page 65: Hydraulic Systems
4 - Sprayer Setup Hydraulic Systems General Info Ensure that the snap couplers are clean before connection! After having operated the boom and the system has been filled with oil, check the tractor’s hydraulic oil level and top up, if necessary. -
Page 66: Open Centre Hydraulics
(pos. 3) to the tractor. A spare part kit is available (HARDI item no. 74193800). From this kit, install the restrictor with the smallest centre hole: • check your hydraulic flow by activating a hydraulic lever in the tractor. -
Page 67: Electrical Connections
The delivered power connectors follow the standard of most modern tractors. If you have a tractor with another power connector, it is necessary to disassemble the connector and fit it to the actual sprayer connector. Contact your HARDI dealer. The delivered connectors may vary on the sprayer, depending on its equipment and scope of supply. -
Page 68: Installation Of Control Unit Brackets
4 - Sprayer Setup Installation of Control Unit Brackets Find a suitable place in the tractor cabin to mount the control units. Best recommended position is to the right of the driver seat. The supplied tractor pillar bracket (A) has a hole spacing of 100 and 120 mm, which fits most tractors. -
Page 69: Speed Transducer For Sprayer
4 - Sprayer Setup Speed Transducer for Sprayer The speed transducer and speed ring are located at the inside of the sprayer’s right wheel. The sensor is an inductive type that requires a metallic protrusion like the speed ring to pass by it to trigger a signal. Adjustment 1. -
Page 70: Liquid System
4 - Sprayer Setup Liquid System Adjustment of EVC Operating Unit Adjust the EVC operating unit before spraying, using only clean water (without chemicals). 1. Choose the correct nozzle for the spray job by turning the TRIPLET nozzle bodies. Make sure that all nozzles are of the same type and capacity. -
Page 71: Cyclonefilter
4 - Sprayer Setup CycloneFilter Standard filter size is 80 mesh. Filters of 50 and 100 mesh are available and can be changed by opening the filter top. Check condition of O-rings and lubricate if necessary, or replace them if damaged, before reassembly. -
Page 72: Track Width, Axles And Wheels
4 - Sprayer Setup Track Width, Axles and Wheels Procedure for Altering the Track Width The track width of the sprayer can be altered in steps. 11. Measure the current track width (centre of right tyre to centre of left tyre). Each side must be extended or retracted half the desired alteration. -
Page 73: Values For Track Widths
4 - Sprayer Setup Values for Track Widths The tables show possible track widths, which is the double sum of the hub extraction (X) from the sprayers centre line (C) and the rim mounting position (A) or (B). Rim position Offset Track width influence Negative... -
Page 74: Turning The Wheel Rim
4 - Sprayer Setup Turning the Wheel Rim Track width can be altered by turning the rims. After turning the rim around in both sides of the sprayer, new track width can be read in the table below. Rim size Wheel bolts Track width increases by 270/95 R38... - Page 75 4 - Sprayer Setup Emptying the Tyres 1. Rotate wheel until the valve is positioned at “6 o’clock”. 2. Remove the valve body and lead the liquid away. Retain the liquid in an appropriate container. 3. To empty the tyre completely, the tyre is inflated and a thin drain tube is led to the bottom of the tyre.
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Page 76: Brakes
4 - Sprayer Setup Brakes Emergency and Parking Brake The parking brake lever has two function modes, which are determined by the small pawl (A). To change between the two modes, turn the pawl. Position Rest position Behavior Rest against the pawl Disengage parking brake Point away from the pawl Engage parking brake/Emergency brake... -
Page 77: Air Activated Brakes (1St Option)
4 - Sprayer Setup Air Activated Brakes (1 option) This system requires a tractor with air compressor and air brake system with outlet(s) for trailer brakes. If the air hose(s) are disconnected with air in the air brake tank, the control pressure will be dumped and the brakes will engage fully. -
Page 78: Pneumatic Connections
4 - Sprayer Setup Pneumatic Connections Air operated brakes on the sprayer require air hoses to be connected to the tractor. Connect the hose couplings according to the coupling colours: Coupling color Pneumatic circuit on the sprayer Red closing cover Supply line / reservoir line Yellow closing cover Brake line / control line... -
Page 79: Operation
• Spraying speed. Sprayer Use The HARDI sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. If the sprayer is to be used for any other purposes than the ones described in this instruction book, a new risk assessment and a workplace assessment must be completed for this use. -
Page 80: Symbols For Valves
The labels must be readable when operating the sprayer. Damaged or unreadable labels must be replaced. The symbols are explained here. Symbol on label Symbol description Label color HARDI item number Suction from main tank Black / Blue 97816100 Suction from RinseTank... -
Page 81: Spray Boom
Unintended boom movements may cause contact with overhead power lines, causing a risk of fatal accidents. μ ATTENTION! A label (HARDI item no. 978448) follows the sprayer. This label must be placed in the cabin visible from the operator’s seat. -
Page 82: Manoeuvring Of The Spray Boom (Vhy Type)
5 - Operation Manoeuvring of the Spray Boom (VHY type) The VHY boom is controlled solely by the tractor’s hydraulic levers. Following operations are carried out by the tractor’s hydraulic control levers: • Raising/lowering of the boom. • Folding/unfolding of the boom. •... -
Page 83: Manoeuvring Of The Spray Boom (Vhz Type)
5 - Operation Manoeuvring of the Spray Boom (VHZ type) The switches on the hydraulic control box controls the following functions: 6. Power ON/OFF 7. Trapeze lock 8. Boom tilt left 9. Boom lift, raise/lower 10. Boom tilt right 11. Slant 12. -
Page 84: Liquid System
5 - Operation Liquid System General Info Please refer to the Spray Technique book for instructions on the use of filters, nozzles etc., and their combination in use with specific spraying applications. Quick Reference - Operation In the following diagram, the handle positions for different options are described. -
Page 85: Filling/Washing Location Requirements
ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force. μ ATTENTION! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use. -
Page 86: Filling Of Water
5 - Operation Filling of Water The tank should normally be filled 1/3 with water before adding chemicals. Always follow the instructions given on the chemical container! ± WARNING! If the sprayer is put aside with liquid in the main tank, all manifold valves must be closed. -
Page 87: External Filling Device
5 - Operation External Filling Device The External Filling Device (if installed) is operated as follows: 1. Remove cover and connect suction hose to the suction manifold. 2. Turn pressure valve to ”TurboFiller”, and close the suction valve. 3. Turn handle on External Filling Device valve towards Filling Device. 4. -
Page 88: Filling Of Clean Water Tank
5 - Operation Filling of Clean Water Tank A clean water tank is integrated into the front left corner of the main tank (behind the manifold system). It is accessed for filling at the sprayer’s left side when entering the platform. To fill the clean water tank: 1. -
Page 89: Filling Chemicals Through Tank Lid
5 - Operation Filling Chemicals Through Tank Lid The chemicals are filled through the tank lid - Note instructions on the chemical container! ± WARNING! Be careful not to slip or to splash chemicals, when carrying chemicals up to the tank lid! μ... -
Page 90: Filling Liquid Chemicals By Using Hardi Turbofiller
5 - Operation Filling Liquid Chemicals by using HARDI TurboFiller ÷ NOTE! We advice to use the TurboFiller, when you fill chemicals from an external tank. 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label). - Page 91 5 - Operation 10. When the spray liquid is well agitated, turn handle of the pressure valve towards “spraying” position. Keep the PTO engaged for continuous agitation during spraying of the crop.
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Page 92: Filling Powder Chemicals By Using Hardi Turbofiller
5 - Operation Filling Powder Chemicals by using HARDI TurboFiller 1. Fill the main tank at least 1/2 with water (unless otherwise stated on the chemical container label). See section “Filling of water”. 2. Turn the handle of the suction valve towards “suction from Main tank”. -
Page 93: Agitation Before Resuming A Spray Job
5 - Operation When the spray liquid is well agitated, turn handle of the pressure valve towards “spraying” position. Keep the PTO engaged for continuous agitation during spraying of the crop. μ ATTENTION! If foaming is a problem, turn down the agitation. Agitation Before Resuming a Spray Job If a spray job has been interrupted for a while, severe sedimentation may occur depending on the chemicals being used. -
Page 94: Operating The Control Unit While Spraying - Spray Box Iii
5. End nozzle (Left/OFF/Right). If end nozzles are fitted, they can be turned on for each side. Middle position is OFF. 6. Foam marker blob interval. Foam marker equipment is not included from HARDI. 7. Foam marker (Left/OFF/Right). Foam marker equipment is not included from HARDI. - Page 95 5 - Operation • In order to shut all nozzles, set the main ON/OFF (3) to OFF position. This returns the pump output to the tank through the return system. The diaphragm non-drip valves ensure instantaneous closing of all nozzles. •...
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Page 96: Liquid Fertilizer
NOTE! Find the density for your liquid fertilizer on the packaging or on the material safety data sheet (MSDS) included. Additional Information See the other book delivered from HARDI - Spray Technique - to get further information about: • Calibration of the sprayer •... -
Page 97: Operating Limits
ATTENTION! It is recommended not to drive faster than 16 km/h when spraying. μ ATTENTION! The pressure range for the nozzles are 1.5 - 5 bar (except for HARDI INJET nozzles, which are ranging from 3-8 bar). The spraying pressure should be within these limits. -
Page 98: Cleaning
For the best result, use a cleaning agent recommended by HARDI, e.g. AllClearExtra. • It is sometimes necessary to leave spray liquid in the tank for short periods, e.g. overnight, or until the weather becomes suitable for spraying again. -
Page 99: Quick Reference - Cleaning
5 - Operation Quick Reference - Cleaning 5 x 1/6 5 x 1/6 μ ATTENTION! Pump speed 250-280 rpm. A. Turn On. B. Turn Off. C. Minimum 45 seconds with nozzles Off. D. Spray until air comes out of nozzles. When pressure drops, close regulation valve by pressing the button, until yellow LED lights on the valve. -
Page 100: Standard Cleaning
5 - Operation Standard Cleaning μ ATTENTION! For cleaning between spray jobs, where crops are not very sensitive towards chemicals just sprayed. 1. Engage the pump with tractor in idle, so that pump speed is as low as possible (approx. 250 rpm). 2. -
Page 101: Cleaning The Tank And Liquid System
5 - Operation Cleaning the Tank and Liquid System μ ATTENTION! Thorough cleaning of the sprayer is to be carried out when shifting to crops, which are very sensitive to chemicals just sprayed, or prior to storage for a longer period of time. ÷... -
Page 102: Full Internal Cleaning (Soak Wash)
5 - Operation Full Internal Cleaning (Soak Wash) μ ATTENTION! This cleaning procedure is always used, if one or more of these situations occur: A. The next crop to be sprayed is at risk of being damaged by the chemical just used B. - Page 103 WARNING! It is the responsibility of the sprayer operator or owner, that the sprayer is cleaned sufficiently to prevent contamination of the environment, crop damages and health and safety hazards to the operator and the public. HARDI cannot be held responsible for any damages or incidents related to insufficient cleaning. μ...
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Page 104: Use Of Rinsing Tank And Rinsing Nozzles
5 - Operation Use of Rinsing Tank and Rinsing Nozzles The integrated rinsing tank can be used for two different purposes. μ ATTENTION! If a cleaning procedure is given on the chemical label, follow it closely. In-field diluting before cleaning In-field diluting of remaining spray liquid residue in the spraying circuit should be carried out, before cleaning the sprayer. -
Page 105: Outside Cleaning - Use Of External Cleaning Device
5 - Operation Rinsing when main tank is not empty Rinsing the pump, operating units, spray lines, etc. in case of stop in spraying (e.g. because of rain), before main tank is empty. Cleaning of the liquid system: 1. Turn suction valve towards . -
Page 106: Boomflush
5 - Operation BoomFlush When having the BoomFlush valves fitted to the end(s) of boom piping, the cleaning procedure is as follows: 1. Follow the cleaning procedure to clean the sprayer the first two times. 2. Open all BoomFlush valves by hand. 3. -
Page 107: Other Equipment
5 - Operation Other Equipment SelfSteer Slow down the sprayer at headlands and make a turn. Allowable turn (A) is max. 70 degrees. Be aware of the of the speed when doing sharp turns. SelfSteer with SlopeCorrection has the same function as above, but when driving on slopes some correction to stay in the tractor track is needed. - Page 108 5 - Operation...
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Page 109: Maintenance
BALL BEARINGS and PUMP Lithium based grease SHELL Gadus S3 V550L 1 MOBIL grease XHP 462 Consistency NLGI grade 2 Hardi pump grease cartridge TOTAL Multis Complex SHD 460 (400g): Item no. 28164600 Viscosity (@40°C) > 460 cSt SLIDE BEARINGS... -
Page 110: Grease Nipple
6 - Maintenance Grease Nipple When lubricating the sprayer, please use a greasing gun which fits the dimensions of the grease nipples. Nipple head type: DIN 71412 Nipple head size (A): 6.5 mm μ ATTENTION! If grease is leaking from the nipple near its threaded part, when grease is being applied, please tighten the nipple by using a spanner or similar. -
Page 111: Boom Lubrication & Oiling Plan
6 - Maintenance Boom Lubrication & Oiling Plan Lubrication & Oiling Plan - Trailer / Paralift... -
Page 112: Lubrication & Oiling Plan - Pto
6 - Maintenance Lubrication & Oiling Plan - PTO The amount of grease to be applied is mentioned in grams (g). Test your grease gun to see how many grams it supplies, for example after 5 strokes. μ ATTENTION! The correct amount of grease applied at the intervals is important. Too little or too much grease will shorten the lifetime of the PTO. -
Page 113: Greasing The Pump
6 - Maintenance Wide angle PTO for both tractor and sprayer C-50 A-50 B-50 A-50 C-50 Tractor Sprayer A-50 A-50 μ Greasing the Pump The pump is greased as follows: • Factory greased: 300 g grease into each lubrication point (A). •... -
Page 114: Service And Maintenance Intervals
National or regional laws may require periodic inspection of the sprayers in use. See the following section for more details. The subsequent periodic service and maintenance work may be carried out by the user. Contact your HARDI dealer if in doubt. -
Page 115: Tightening Bolts And Nuts
6 - Maintenance Tightening Bolts and Nuts When tightening bolts and nuts as a part of periodic service or due to replacement of spare parts, it is important to apply the correct torque. This will prevent accidents and prolong the lifetime of the parts included in the bolted joints. If not otherwise stated in this book, please tighten bolts and nuts using the following torques. -
Page 116: Tightening Hydraulic Hoses
6 - Maintenance Tightening Hydraulic Hoses When tightening hydraulic hoses as a part of periodic service or due to replacement of spare parts, it is important to apply the correct torque. This will prevent accidents and prolong the lifetime of the parts connected with the hoses. If not otherwise stated in this book, please tighten hydraulic hoses using the following torques: Hose Fitting... -
Page 117: 10 Hours Service - Suction Filter
6 - Maintenance 10 hours Service - Suction Filter To service the suction filter: 1. Pull out the steel clamp (A). 2. Lift the suction hose fitting (B) away from filter housing. 3. Filter guide and filter (C) can now be removed and cleaned. To reassemble: 4. -
Page 118: 10 Hours Service - Inline Filter
6 - Maintenance 10 Hours Service - InLine Filter If the boom is equipped with In-Line Filters, unscrew the filter bowl to inspect and clean the filter. When reassembling, the O-ring should be greased. Alternative filter meshes are available. See section “Technical specifications”... -
Page 119: 50 Hours Service - Greasing The Pump
6 - Maintenance 50 Hours Service - Greasing the Pump When operating the pump, it must be greased every 50 hours with 30 grams of grease into each lubrication point. μ ATTENTION! In order to avoid excessive wear, it is important to use a recommended lubricant! See the section “Recommended Lubricants”... -
Page 120: 100 Hours Service - Check/Adjust Drawbar
6 - Maintenance 100 Hours Service - Check/Adjust Drawbar ÷ NOTE! This adjustment is only valid for fixed drawbar. If too many movements occur sideways, the drawbar must be adjusted. 1. Loosen counternuts (B). 2. Regulate on the turnbuckles (A) on each side to adjust and center the drawbar. -
Page 121: 250 Hours Service - Inspect Parking Brake
6 - Maintenance 250 Hours Service - Inspect Parking Brake Inspect the following: Parking brake lever If it can be pulled further backwards than 90° (midway), using a traction of approximately 25 kg, the cable needs to be adjusted. Parking brake cable Inspect the parking brake cables for possible wear or damages. -
Page 122: 250 Hours Service - Air Brake Filters
6 - Maintenance 250 hours service - Air brake filters 1. Clean the area around air filter(s) and disconnect air hose from the tractor. 2. Hold one hand under the filter housing, and pull out the retainer clip (A). The filter cartridge assembly will be pushed out by the springs inside the filter housing. -
Page 123: 1000 Hours Service - Wheel Bearings And Brakes
6 - Maintenance 1000 Hours Service - Wheel Bearings and Brakes Check the condition of the bearings and brake wear parts in the following way: 1. Place chocks in front of and behind the left wheel. Jack up the right wheel to be serviced. - Page 124 23. Tighten again after 10 hours of work. Check the torque every day, until it is stabilised. 24. Repeat the steps for servicing the left wheel. Remember to place chocks on both sides of the right wheel. ± If you do not feel totally confident changing wheel bearings or brakes, then contact your HARDI dealers workshop.
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Page 125: Occasional Maintenance
The maintenance and service intervals for the following components will depend very much on the conditions under which the sprayer is operated, and therefore it is almost impossible to specify the intervals. The operator must select appropriate intervals for the occasional maintenance. If in doubt, contact your local HARDI dealer. Lifting and Removing the Pump When lifting and removing the pump, use a shackle fitted to the built-in lifting eye located between the heads (A). - Page 126 6 - Maintenance Valves 2. Loosen the 4 head bolts (1). 3. Remove the head (2). 4. Change the valves (3) - note their orientation, so that they are replaced correctly! μ ATTENTION! It is recommended to use new gaskets (4), when changing or checking the valves.
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Page 127: Speed Transducer For Pump
Lubrication After Assembly After disassembling the pump (diaphragm renewal, etc.), the pump MUST be lubricated with 200 g grease into each lubrication point. HARDI pump grease cartridge (400g): HARDI item no. 28164600 Overhaul Kit Pump model: 364. Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. -
Page 128: Level Indicator Adjustment
6 - Maintenance Level Indicator Adjustment The level indicator reading should be checked regularly. When the tank is empty, the float should lie on the stop pin (D) of the rod, and the O- ring on the indicator should be positioned at the top position line (A). If any deviation is found, do the following: 1. -
Page 129: Drain Valve Seal Replacement
6 - Maintenance Drain Valve Seal Replacement If the main tank drain valve leaks, the seal and seat can be changed in the following way. € DANGER! Do not enter the inside of the tank - the parts can be changed from the outside of the tank! ±... -
Page 130: Nozzle Pipe Assembly
6 - Maintenance Nozzle Pipe Assembly If leaks of fluid occur in the pipelines on the spray boom, it is necessary to check the gaskets. The pipe fittings need to be disassembled to locate the gaskets. Occasional maintenance of the gaskets and pipe assemblies is recommended. Poor sealings are usually caused by: •... -
Page 131: Nozzle Holder Assembly
6 - Maintenance Gasket Types Usually an O-ring is used, but there is also a different type of gasket in use (F). How To Remove Lock Ring If the lock ring needs to be replaced, this can be done by mounting a connector (A) in reverse direction. - Page 132 6 - Maintenance 4. Reassemble the O-ring or gasket and pipe fittings. When tightening the fittings, a little mechanical leverage may be used. How To Disassemble Nozzle Holders Nozzle holder assembled and mounted on the spray boom. The black plastic parts are snapped together. To disassemble, insert a slotted screwdriver (B) and press, until the locking piece (A) snaps out.
- Page 133 6 - Maintenance Locking piece (B) and upper part separated (C). Inside the lower part (D), the O-ring (E) is located, and it can now be removed for maintenance. Note that the O-ring, when seated, is supposed to be a little out of shape to fit tightly around the hole in the nozzle pipe.
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Page 134: Readjustment Of Boom - General Info
6 - Maintenance Readjustment of Boom - General Info Before commencing adjustment jobs, please go through this check list. 1. The sprayer must be well lubricated (see the section “Lubrication”). 2. Connect the sprayer to the tractor. 3. Place tractor and sprayer on level and solid ground. 4. -
Page 135: Boom Adjustment Order
6 - Maintenance Boom Adjustment Order Carry out adjustments in the following order: 1. Suspension and centre section. 2. Inner wing section. 3. Outer wing section. 4. Breakaway section. -
Page 136: Horizontal Alignment Of Boom Sections
6 - Maintenance Horizontal Alignment of Boom Sections Joint between inner and middle sections 1. Loosen the two stop bolts. 2. Align the boom by means of the control box (VHZ models) or the hydraulic control lever (VHY models). 3. When the boom is aligned, bring the bolts into correct position = the head of the bolt should just be touching the small steel bracket. -
Page 137: Vertical Alignment Of Outer And Breakaway Sections
7. Apply grease into all grease nipples. 8. Remove the lifting gear again. Wear Bushing Renewal on Steering If too much play is found in the steering, the wear bushes must be replaced. This should be done at your local HARDI dealer. -
Page 138: Shield Replacement On Transmission Shaft
6 - Maintenance Shield Replacement on Transmission Shaft • See the manufacturer’s instruction book. Replacement of Transmission Shaft Cross Journals • See the manufacturer’s instruction book. Change of Light Bulb 1. Switch off the light. 2. Loosen the screws on the lamp and remove the cover or lens. 3. -
Page 139: Venting The Boom Hydraulics
6 - Maintenance Venting the Boom Hydraulics If the hydraulic cylinders or hoses have been dismantled, it is necessary to vent the cylinders after reassembly. € DANGER! Failing to vent the hydraulic system when needed may result in violent boom movements and poor boom performance. -
Page 140: Off-Season Storage
6 - Maintenance Off-Season Storage General Info To preserve the sprayer intact and to protect its components, the following off-season storage program is carried out. Before Storage When the spraying season is over, you should devote some extra time to the sprayer. If chemical residues are left over in the sprayer for longer periods, it may reduce the life of its individual components. -
Page 141: After Storage
6 - Maintenance 15. Drain air brake tank for condensed water. 16. To protect against dust, the sprayer can be covered by a tarpaulin. Ensure ventilation to prevent condensation. After Storage After a storage period, the sprayer should be prepared for the next season the following way: 1. - Page 142 6 - Maintenance...
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Page 143: Fault Finding
7 - Fault Finding Operational Problems General Info € DANGER! Specialized persons should be involved in fault finding, as this is hazardous work! It might be necessary to have the sprayer operating to complete the fault finding. Operational incidents are often due to the same reasons: •... -
Page 144: Liquid System
7 - Fault Finding Liquid System FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. SmartValve/Pressure valve positions are wrong. Set correct valve positions for spraying. Suction/pressure filters are clogged. Clean suction and pressure filters. No suction from tank. See if suction fitting in main tank sump is free of sedimentation. -
Page 145: Hydraulic System, Y-Version
7 - Fault Finding Hydraulic System, Y-version FAULT PROBABLE CAUSE CONTROL/REMEDY Boom slow/erratic. Air in the system. Loosen ram connection and activate hydraulics until oil flow has no air in it (no bubbles or milky look). Regulation valve incorrectly set. Open or close until desired speed is achieved (turning clockwise = less speed). -
Page 146: Mechanical Problems
7 - Fault Finding Mechanical Problems Emergency Operation - Hydraulics In case of power failure, the damper control can be operated as follows: 1. Remove plastic cover (A) from valve (B). 2. Turn valve (B) inwards. Emergency Operation - Liquid system In case of power failure, it is possible to operate all functions of the operating unit manually. -
Page 147: Technical Specifications
8 - Technical Specifications Dimensions General Info All dimensions, values and weights are depending on scope of supply and specific adjustments. Overall Dimensions Dimension Tank size 2500 litres 5.40 / 5.53 m 2.55 m 3.61 m 4.02 m 1.50 - 2.00 m 425 mm No SelfSteer / Boom in... -
Page 148: Weight
8 - Technical Specifications Weight There are differences up to +/- 200 kg depending on the specifications of the sprayer. Conditions for the weight indications in the table below: • Full main tank, 2500 litres • Full RinseTank, 250 litres •... -
Page 149: Pump Specifications
8 - Technical Specifications Pump Specifications Pump Model 364/5.5 Pump Model 364/7.0 Pump Model 364/10.0... -
Page 150: Other Specifications
8 - Technical Specifications Other Specifications Tractor Requirements Power Take-off Min. / Max. operating torque: See type sign for liquid pump (kW). The type sign is located on the front side of the pump facing towards the tractor. Hydraulic System Max. -
Page 151: Temperature And Pressure Ranges
8 - Technical Specifications Voltage The sprayer is designed for the following voltage only: 15.0 10.5 Voltage 12 V DC. Tolerance: -1.5/+3.0 V DC. Tolerance for voltage - 1.5 V / + 3.0 V Current from tractor 40 A peak Blade fuses on the sprayer 25 A * * The blade fuses usually allow up to 50 A for a few seconds before blowing. -
Page 152: Filters
8 - Technical Specifications Filters Filter position / name Mesh Gauze width Color Suction Cyclone In-line Tank strainer Nozzle 1.00 mm White 0.58 mm Green 0.30 mm Blue Yes* Yes* 0.18 mm Yes* Yes* 0.15 mm Yellow Yes* Yes* *depending on selected nozzles Technical Residue Residue in the dilutable volume is mentioned in the table below. -
Page 153: Tyre Pressure
8 - Technical Specifications Tyre Pressure Tyre pressure depends on: • Actual axle load. • Tyre size. • Actual speed of the sprayer. This means that it is often not possible to drive a fully loaded sprayer at maximum speed, when having narrow wheels mounted. -
Page 154: Materials And Recycling
8 - Technical Specifications Materials and Recycling Disposal of the Sprayer When the equipment has completed its working life, it must be thoroughly cleaned. The tanks, hoses and synthetic fittings can be incinerated at an authorized disposal plant. The metallic parts can be scrapped. Always follow local legislation regarding disposal. -
Page 155: Electrical Connections
8 - Technical Specifications Electrical Connections Rear Lights The wiring is in accordance with ISO 1724. Position Designation Wire colour Left direction indicator Yellow Free (max. 55 W) Blue Ground White Right direction indicator Green Right rear position lamp Brown Stop lamps Left rear position lamp Black... -
Page 156: Evc Junction Box
8 - Technical Specifications EVC Junction Box The EVC operating unit fulfils the EC noise reduction standards. When connecting an optional function, be aware that maximum current for every connector is 2 amps. Total current for the whole connector box may not exceed 10 amps. HC 5500 Function Signal... -
Page 157: Plug Positions For Vhz Hydraulics
8 - Technical Specifications Plug positions for VHZ hydraulics 1. Slant 2. Slant 3. Trapeze lock 42 45 38 43 44 55 41 4. Trapeze lock 5. Fold left 6. Fold left 7. Tilt left down 8. Tilt left up 9. -
Page 158: Hydraulic Diagrams
8 - Technical Specifications Hydraulic Diagrams Chassis, Y-version A. Cylinders for pushing B. Cylinders for pulling Spray boom, Y-version A. Option for Slant... -
Page 159: Chassis, Z-Version
8 - Technical Specifications Chassis, Z-version 0.6/0.4 782145 72286200 A. Hydraulic block, 200 l/min B. Hydraulic block for paralift... -
Page 160: Spray Boom, Z-Version
8 - Technical Specifications Spray boom, Z-version A. Option for slant B. Lock C. Left boom fold 2 D. Left boom fold 1 E. Left tilt F. Right tilt G. Right boom fold 1 H. Right boom fold 2... -
Page 161: Index
Index Index Clean Water Tank, 49 Cleaning, 24, 35 Numerics External Cleaning Device, 56 10 Hours Service Maintenance of Filters, 95 Brakes, 114 Outside, 101 Brakes Air Tank, 114 Outside - Use of External Cleaning Device, 101 Cyclone Filter, 113 Rinsing Tank and Rinsing Nozzles, 100 In-Line Filter, 114 Standard, 96... - Page 162 Index Clean Water Tank, 84 Remove Lock Ring, 127 External Device, 83 Nozzle Liquid Chemicals by HARDI TurboFiller, 86 Filters, 46, 114 Powder Chemicals by HARDI TurboFiller, 88 Pressure Gauge, 55 Rinsing Tank, 83 Tubes, 126, 127 Through Tank Lid, 82...
- Page 163 Index Replacement Transmission Shaft Cross Journals, 134 Tank, 42, 81 Requirements Tank Level Indicator, 56 Filling/Washing Location, 81 Technical Residue, 102, 148 Requirements tractor, 61 Tightening Residual Energy, 21 Bolts and Nuts, 111 Returning to Refill, 81 Hydraulic Hoses, 112 RinseTank, 49 Transmission Shaft, 59 Rinsing...
- Page 164 Index...
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Page 165: User Evaluation
2. Select “HARDI” in the menu on the left. 3. Select “Spare parts catalogue” and find your spare part. 4. Online ordering is also possible. 5. Contact your HARDI dealer for further information on spare parts. User Evaluation Dear Reader, We update our instruction books regularly. - Page 166 HARDI INTERNATIONAL A/S Herthadalvej 10, DK-4840 Nørre Alslev - DENMARK...
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