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GLOBAL RANGER Instruction book 67021203 - Version 1.00 US - 07.2006...
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67021203 - Version 1.00 US - 07.2006 HARDI® reserves the right to make changes in design, material, or specification without notice thereof. HARDI® and other product names are registered trademarks of HARDI® Inc. in the U.S. and in other countries.
Black valves - Black disc = Suction valve................................5 Electrical operated MANIFOLD valves (optional equipment) ......................5 Diagram - Diaphragm Liquid system................................6 Diagram - Centrifugal Liquid system ................................7 Control unit ............................................7 Filters..............................................7 CycloneFilter.............................................8 HARDI® FILLER..........................................9 Agitation/Tank Rinse valve......................................9 Boom ................................10 Boom and terminology......................................10 Equipment ..............................11 Step (optional) ..........................................11 Platform............................................11 Tank level indicator ........................................11...
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Filling of clean water tank ..........................................8 Adjustment of EVC operating unit ......................................8 Safety precautions - crop protection chemicals.................................9 Filling chemicals through tank lid......................................10 Filling Liquid chemicals by HARDI® FILLER..................................11 Filling Powder chemicals by HARDI® FILLER..................................12 Agitation before re-starting spraying......................................13 Operating the control unit while spraying..................................13 Quick reference - Operation .........................................14...
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Table of contents 6 - Maintenance Lubrication ..............................1 General info ............................................1 Recommended lubricants ......................................1 Boom lubrication & oiling plan....................................1 Trailer lubrication & oiling plan....................................2 Service and Maintenance intervals ......................3 10 hours service - Suction filter ...................................3 10 hours service - Cyclone filter ..................................3 10 hours service - In-Line filter (optional equipment) ..........................4 10 hours service - Nozzle filters ...................................4 10 hours service - Spraying circuit..................................4...
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Table of contents Table of contents 7 - Fault finding Operational problems ..........................1 General info ............................................1 Liquid system ..........................................2 Hydraulic system - HY model....................................3 Hydraulic system - HZ model ....................................3 Mechanical problems ...........................4 Mechanical problems.........................................4 Emergency operation - Liquid system................................4 8 - Technical specifications Dimensions..............................1 Overall dimensions ........................................1...
Some of the features on your HARDI® sprayer were suggested by growers. There is no substitute for “on farm” experience and we invite your comments and suggestions. If any portion of this instruction book remains unclear after reading it, contact your HARDI®...
In case of poisoning, immediately seek medical advice. Remember to identify chemicals used. Keep children away from the equipment. If any portion of this instruction book remains unclear after reading it, contact your HARDI® dealer for further explanation before using the equipment.
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2 - Safety notes Pressure test with clean water prior to filling with chemicals. Disconnect electrical power before servicing and depressurize equipment after use and before servicing. Do not attempt to enter the tank. Do not go under any part of the sprayer unless it is secured. The boom is secure when placed in the transport brackets.
2 - Safety notes Local poison information center If you live anywhere in the United States, the following toll free number will connect you to your Local Poison Information Center. PHONE NO. 1 - 800 - 222 - 1222 If you live outside the United States, find the number for the poison control center in your phone book and write it in the space below: PHONE NO._______ - _______ - __________ Keep a list, in the space provided below, of all the chemicals that you have in use.
3 - Description View 16. Distribution valves 18. Main tank 17. Foam marker tank 19. Foam marker compressor Identification plates An identification plate fitted on the frame indicates producer name, model and serial number. Frame, boom center frame and other main steel components have identification plates indicating type and part number.
Sprayer use The HARDI® sprayer is for the application of crop protection chemicals and liquid fertilizers. The equipment must only be used for this purpose. It is not allowable to use the sprayer for other purposes. If no local law demands that the operator...
3 - Description Liquid system General info - MANIFOLD system The functions of the spray circuits are operated via the centrally located MANIFOLD valves with color coded plates and pictorial sym- bols for easy operation. The modular MANIFOLD system facilitates the addition of optional extras on both pressure side and suction side.
3 - Description Green valves - Green disc = Pressure valve To Spray Boom To HARDI® FILLER To Agitation To Tank Rinsing Nozzle The position of the pressure manifold valves determine the direction of flow of liquid from the pump. When the arrow on the handle is pointing towards a symbol, the liquid will flow to that symbol’s corresponding...
11. Boom 4. Pressure manifold 12. Flush tank (optional) 5. Agitation 13. Quick fill (optional) 6. HARDI-MATIC 14. HARDI® FILLER (optional) 7. Cyclone filter (optional) 15. Tank rinse nozzle (optional) 8. Off/On/Purge valve 16. Boom pressure gauge Control unit EVC - Electrical Valve Control. The ON/OFF is linked to the section valves, which results in a very quick response to ON/OFF.
3 - Description CycloneFilter With the CycloneFilter, the impurities that exist in the spray liquid will by-pass the filter and be recirculated back to the tank via the return flow. Function diagram 1. Filter lid 2. From pump 3. To boom 4.
3 - Description HARDI® FILLER The HARDI® FILLER is situated on the sprayer’s left side, just behind the MANIFOLD valves. The bottom valve (A) is used to empty the hopper. The valve (C) engages the HARDI® FILLER flushing device, used when mixing the chemicals. The lever (B) is used for rinsing the hopper or chemical container cleaning.
3 - Description Boom Boom and terminology The SPB boom is available in two different hydraulic system versions – both equipped with I.A.H. (Indirect Acting Hydraulics) and named: 1. SPB-HY This type of boom is operated via the tractor hydraulics. This model features hydraulic lift cylinder for boom height adjustment and two cylinders for simultaneous boom wing fold and unfold.
The actual tank level in the main tank can be observed on the tank level indicator. The scale is displayed in US gallons or Liters. ATTENTION! If very high accuracy is needed, a HARDI® FILL- METER can be fitted as optional equipment.
3 - Description Remote pressure gauge The remote pressure gauge is located above the manifold valve on the platform. This gauge measures the working pressure in the boom tubes as close to the nozzles as possible. The outputs stated in the nozzle charts are always based on the pressure measured at the nozzle.
4 - Sprayer setup General info Unloading the sprayer from the truck When unloading with an overhead lifting device, please observe the lifting points as shown in the picture, and make sure that the straps or belts used for lifting are strong enough. Before putting the sprayer into operation Although the sprayer has been applied with a strong and protective surface treatment on steel parts, bolts etc.
4 - Sprayer setup Mechanical connections Hitch - Height adjustment Adjusting the height of the hitch is obtained by removing the four bolts (A) and raising or lowering the hitch. Inverting the hitch will allow for a greater adjustment to suit tractor drawbar height and to keep the sprayer tank level.
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4 - Sprayer setup Pump with 6 splines/540 r.p.m. The shaft must always have an overlap (A) of minimum 1/3 of the length. Pump with 21 splines/1000 r.p.m. The shaft must always have an overlap (A) of minimum 2/3 of the length.
4 - Sprayer setup Hydraulic systems General info Ensure that snap couplers are clean before connection! After having operated the boom and the system has been filled with oil, check tractor’s hydraulic oil level and top up if necessary. DANGER! Test of the hydraulic system should be done very cautiously. There may be air trapped in the system which can cause violent movements of the boom.
4 - Sprayer setup Electrical connections Power supply Power requirement is 12V DC. Note polarity! The wires must be at least 10 awg. (4.0 mm 2 ) to ensure a sufficient power supply. For the operating unit, the tractor circuit should have an 8 Amp fuse. The supplied power connector is standard on most newer tractors.
1. Connect the plug (A) to the tractor’s 12V power system. Try to hook-up the handle as close as possible to the battery power supply. HARDI® recommends using an electric distribution box (ref. no. 817925) to ensure a good power supply to various 12V attachments.
4 - Sprayer setup Installation of control box - EVC control unit Find a suitable place in the tractor’s cabin. Best recommended placement is to the right of the driver seat and in combination with the Hydraulics control unit. It should be secured from movement. ATTENTION! Tractor driver’s seat is the intended working place during operation.
4 - Sprayer setup Track width, axles and wheels Altering the track width The track width of the RANGER can be adjusted from 60” to 90” in 2” increments as follows: 1. Measure the current track width (center RH tire to center LH tire). Each side must be extended or retracted half the desired alteration.
5 - Operation Boom Safety info The boom must not be folded/unfolded while driving! Never use the folding/unfolding functions before sprayer has been stopped! Failure to do so will cause damage to the boom. DANGER! Before unfolding the boom, it is important to connect the sprayer to the tractor to prevent overbalanc- ing of the sprayer.
5 - Operation Maneuvering of the boom - HZ version with Joystick control The SPB booms with hydraulic HZ-version are operated as follows: 1. Activate the single acting hydraulic outlet to raise the boom and release it from the transport brackets. 2.
5 - Operation Maneuvering of the boom - HZ version with ‘DH’ control On tractors with ‘closed center’ hydraulic systems, the SPB booms with hydraulic HZ-version are operated as follows: 1. Activate the single acting hydraulic outlet to raise the boom and release it from the transport brackets.
5 - Operation Folding one side only (HZ Hydraulics only) If only one side of the boom is to be used for spraying, first unfold the boom completely and then turn switches off. Then activate the switch for the side that is to be folded and activate the double acting outlet to fold that side into transport position.
5 - Operation Liquid system Filling of water Tank should normally be filled 1/3 with water before adding chemi- cals. Always follow instructions given on the chemical container! WARNING! If the sprayer is put aside with liquid in the main tank, all MANIFOLD valves must be closed. Filling through tank lid Water is filled into the tank by removing the tank lid located at front of sprayer tank which is accessible from platform.
2. Make sure bottom Suction Manifold valve is turned to “Main Tank”. 3. Turn top Pressure Manifold valve to “HARDI® FILLER” if equipped. Otherwise turn to “Spray” with control unit turned “Off”. 4. Engage pump and set to operating r.p.m. (540/1000).
5 - Operation Filling of main tank using Quick Fill (optional) The main tank is filled using the Quick Fill as follows: 1. Turn bottom Suction Manifold valve to “Main Tank”. 2. Remove plug from Quick Fill coupler and connect filling hose from water supply (i.e.
5 - Operation Filling of clean water tank A clean water tank is integrated into the front left corner of the main tank (behind the MANIFOLD system). It is accessed for filling at the sprayer’s left side when entering the platform. Remove tank lid, fill with clean water and replace tank lid.
5 - Operation Safety precautions - crop protection chemicals Always be careful when working with crop protection chemicals! WARNING! Always wear correct protective clothing before handling chemicals! Personal protection Depending on chemical type, protective gear /equipment should be worn to avoid contact with the chemicals, e.g.: •...
5 - Operation Filling chemicals through tank lid The chemicals are filled through the tank lid - Note instructions on the chemical container! WARNING! Be careful not to slip or splash chemicals when carrying chemicals up to the tank lid! 1.
See section “Filling of water”. 2. Turn the handle at the bottom Suction Manifold towards “Main tank”. Turn top Pressure Manifold valve towards “HARDI® FILLER” and the bot- tom Pressure Manifold valve towards “Agitation”. Close remaining valves.
See section “Filling of water”. 2. Turn the handle at the bottom Suction Manifold towards “Main tank”. Turn top Pressure Manifold valve towards “HARDI® FILLER” and the bot- tom Pressure Manifold valve towards “Agitation”.
5 - Operation Agitation before re-starting spraying If a spraying job has been interrupted for a while, severe sedimenta- tion can occur depending on chemicals being used. When re-start- ing spray job, it might be necessary to agitate sedimented material first.
ATTENTION! Always read the individual paragraphs. Read instructions for service/maintenance jobs carefully before starting on the job. If any portion remains unclear or requires facilities which are not available, then for safety rea- sons please leave the job to your HARDI® dealer’s workshop. ATTENTION! Clean sprayers are safe sprayers.
5 - Operation Cleaning the tank and liquid system 1. Dilute remaining spray liquid in the tank with at least 10 parts of water and spray the liquid out in the field you have just sprayed. 2. Select and use the appropriate protective clothing. Select detergent suitable for cleaning and suitable deactivating agents if necessary.
4. When 1/2 of content in flush tank is used, turn Suction valve towards “Main tank” and operate all valves on the pressure side of the system, so all hoses and components are rinsed. If equipped with HARDI® FILLER, open bottom valve, engage the hopper rinsing device and close it again when clean water comes out.
5 - Operation Quick reference - Cleaning In the following diagram, valve positions for different options are described. Technical residue Inevitably a quantity of spray liquid will remain in the system. It cannot be sprayed properly on the crop, as the pump takes in air when the tank is about to be empty.
6 - Maintenance Lubrication General info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating. Avoid skin con- tact with oil products for longer periods.
6 - Maintenance Service and Maintenance intervals 10 hours service - Suction filter To service the suction filter: 1. Pull out the steel clip (A). 2. Lift the suction hose fitting (B) from housing. 3. Filter guide and filter (C) can now be removed. To reassemble: 4.
6 - Maintenance 10 hours service - In-Line filter (optional equipment) If the boom is equipped with In-Line Filters unscrew the filter bowl to inspect and clean the filter. When reassembling the O-ring should be greased. Alternative filter meshes are available. See section on Technical spec- ifications - Filters and nozzles.
6 - Maintenance 50 hours service - Tire pressure Check the tire pressure according to the table in “Technical specifications”. DANGER! Never inflate tires more than to the pressure specified in the table. Over-inflated tires can explode and cause severe personal injuries! See the part “Occasional maintenance - Change of tire”. WARNING! If replacing tires, always use tires with min.
ATTENTION! The shaft has a vertical and a horizontal cotter pin hole. Use the one first aligned with the notch when loosening the castle nut. WARNING! If you do not feel totally confident changing wheel bearings, contact your HARDI® dealer’s workshop.
Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. Detect whether the pump is a 363 or a 463 model - kit can be ordered at following HARDI® part No.: Model 363: part No. 750342 Model 463: part No. 750343 Valves Remove valve cover (1).
6 - Maintenance Pump valves and diaphragms replacement Model 1303 pumps: Diaphragm pump overhaul kit (valves, seals, diaphragms etc.) can be ordered. Model 1303: part No. 750658 Valves Remove valve cover (1). Before changing the valves (2) - note their orientation so they are replaced correctly! It is recommended to use new O-rings (3) when changing or checking valves.
6 - Maintenance Cone check/replacement for EVC distribution valve Periodically check the distribution valves for proper sealing. Do this by running the sprayer with clean water and open all distribution valves. Cautiously remove the clip (A) and pull out the hose (B) for the return line.
6 - Maintenance Drain valve seal replacement If the main tank drain valve leaks, the seal and seat can be changed the following way. DANGER! Do not enter the inside of the tank - the parts can be changed from the outside of the tank! WARNING! Use eye / face protection mask when dismantling the tank drain valve! ATTENTION! Check function of valve with clean water before filling chemicals into the tank.
6 - Maintenance Readjustment boom - general info Before commencing adjustment jobs please go through this check list. 1. The sprayer must be well lubricated (see part about lubrication). 2. Connect the sprayer to the tractor. 3. Place tractor and sprayer on level ground (horizontal). 4.
6 - Maintenance Adjusting the front fold cable The performance of the SPB boom while spraying depends very much on the front fold cable adjustment. A correctly adjusted cable will also control the movement of the outer section. WARNING! The rear cable can snap and injure you or some- one else if tensioned when the boom is unfolded.
6 - Maintenance Check/adjust sprocket timing 1. Unfold the boom and stand on its rear side. 2. Check that the pin connection (A) in the timing chain is aligned with the center line (B) between the sprocket. Note forward driving direction (C) - adjustment is done at rearside of the boom.
6 - Maintenance Adjusting rear cable 1. Raise boom to its highest position. Fold it to transport position with tilt cylinders fully extended. Make sure that fold cylinders are pressurized and that the boom is folded all the way in. 2.
6 - Maintenance Shock absorbers If the shock absorbers loose their efficiency or start leaking oil, they should be replaced. Wear bushing replacement on boom lift The wear bushings are inspected and replaced before they are worn through. 1. Connect the trailer to a tractor and unfold the booms to working position.
Remember to fit chains again. 4. Grease bearings. 5. Repeat procedure to the opposite part of the transmission shaft. ATTENTION! Only use genuine HARDI® spare parts to service the transmission shaft. Replacement of transmission shaft cross journals. 1. Remove protection guard as described previously.
6 - Maintenance Off-season storage Off-season storage program When the spraying season is over, you should devote some extra time to the sprayer. If chemical residue is left over in the sprayer for longer periods, it can reduce the life of the individual components. To preserve the sprayer intact and to pro- tect the components, carry out following off-season storage program.
7 - Fault finding Operational problems General info In cases where breakdowns have occurred, the same factors always seem to come into play: 1. Minor leaks on the suction side of the pump will reduce the pump capacity or stop the suction completely. 2.
7 - Fault finding Liquid system FAULT PROBABLE CAUSE CONTROL/REMEDY No spray from boom when turned on. Air leak on suction line. Check if suction filter O-ring is sealing. Check suction tube and fittings. Check tightness of pump diaphragm and valve covers. Air in system (Centrifugal pump).
7 - Fault finding Hydraulic system - HY model. FAULT PROBABLE CAUSE CONTROL/REMEDY Boom slow/erratic. Air in system. Loosen ram connection and activate hydraulics until oil flow has no air in it (not whitish). Insufficient hydraulic pressure. Check output pressure of tractor hydraulics. Minimum for sprayer is 2000 psi (130 bar).
7 - Fault finding Mechanical problems Mechanical problems FAULT PROBABLE CAUSE CONTROL/REMEDY Boom will not fold in or out. Cylinder. Adjust the fold cylinder. Boom will not fold completely. Cables. Check adjustment of center cables. Boom not aligned. Cables. Adjust and grease complete boom cables and stops. Boom will not stay in spraying position.
8 - Technical specifications Dimensions Overall dimensions 2200 SPB All measurements are in inches. Specifications Main tank capacity 1200 gallons (2200 Liters) Clean water tank capacity 5 gallons (20 Liters) Flush tank capacity 63 gallons (240 Liters) Foam marker tank capacity 10, 15 or 20 gallons (38, 57 or 76 Liters) Weight Total...
8 - Technical specifications Filters and nozzles Filter gauze width 30 mesh: 0.58 mm 50 mesh: 0.30 mm 80 mesh: 0.18 mm 100 mesh: 0.15 mm Temperature and pressure ranges Operating temperature range: 36°F to 104°F (2° to 40° C) Operating pressure for safety valve: 220 psi (15 bar) Max.
8 - Technical specifications Electrical connections Rear lights The wiring is in accordance with ISO 1724. Position Wire color 1. LH direction indicator Yellow 2. Free Blue 3. Frame White 4. RH direction indicator Green 5. RH rear position lamp Brown 6.
8 - Technical specifications Electrical connections for SPRAY II 39 or 37 poled plug with cable. 39-pole 37-pole SPRAY II End nozzle L End nozzle R +12V sensor PWM 1TX Optional 5 Reg. feedback Option 1 4-20mA Option 2 Frq S9+/Air angle 0-5V S9-/Fan speed 0-5V not connected...
8 - Technical specifications The EVC operating unit fulfills the EC noise reduction standards. When connecting an optional function, be aware that maximum current for every connector is 2 Amp. Total current for the whole connector box may not exceed 10 Amp.
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8 - Technical specifications HC 2500 Function Sig. Opt 1 Pressure sensor Opt 2 RPM sensor Speed Flow L end nozzle Pendulum lock at HAY/LPY R end nozzle Pendulum lock at HAY/LPY Reg (Yellow) Bypass EC on/off Sec 9 User defined A&B 2 Sec 8 User defined A&B 1 Sec 7...
(excluding fittings, lids and gaskets) to FIVE YEARS. To qualify for this extended warranty, the tank must be drained and flushed with fresh water after each day of use. HARDI®’s liability is limited to replacement of the tank, FOB our plant at no cost to the purchaser during the first twelve months;...
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11. The judgement of HARDI® in all cases of claims under this warranty shall be final and conclusive and the purchaser agrees to accept its decisions on all questions as to defect and to the exchange of any part or parts.
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® To contact HARDI directly: ® - Please use the HARDI Customer Service number: 1-866-770-7063 - Or send your email to: CUSTSERV@hardi-us.com Visit us online at: www.hardi-us.com ® HARDI NORTH AMERICA INC. 1500 West 76th St. 8550 W. Roosevelt Avenue 337 Sovereign Rd.
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