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Operating Instructions
HydroCombi 18
D1010209 - Issue - 2007/46
Copyright by Posch Gesellschaft m. b. H., Made in Austria

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Summary of Contents for Posch HydroCombi 18 - PS

  • Page 1 Operating Instructions HydroCombi 18 D1010209 - Issue - 2007/46 Copyright by Posch Gesellschaft m. b. H., Made in Austria...
  • Page 2: Manufacturer

    Machine number:................Serial number:..................POSCH Austria: 8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: leibnitz@posch.com POSCH Germany: 84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: velden@posch.com...
  • Page 3: Table Of Contents

    Contents Contents Manufacturer Foreword Copyright notice Liability for defects Reservations Definitions Safety information Explanation of symbols General safety information Safety instructions for log splitter Safety instructions for rope winches Noise Remaining risks Proper use General Scope Description The most important components of the machine Labels and their meanings Set-up Start-up...
  • Page 4 Contents Hydraulic lines Tool guide Hydraulic oil level Two-hand controller Log retaining tip Maintenance Tool guide Oil changing Cleaning Special equipment 10.1 "Autospeed" splitter 10.2 Wood length 1.3 m (V) 10.3 Rope winch Additional equipment 11.1 Splitting cross 11.2 Splitting table Troubleshooting Technical data Service...
  • Page 5: Foreword

    Foreword Foreword Thank you for buying our product. This machine has been built in conformity with applicable European standards and regulations. These operating instructions explain how to operate the machine safely and efficiently and how to maintain it. Any person entrusted with the transport, installation, commissioning, operation or maintenance of the machine must have read and understood: ▪...
  • Page 6 Foreword Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation, set-up, maintenance and troubleshooting. Electrician An electrician is a person who, by virtue of his specialist training, has knowledge of electrical systems, standards and regulations and is able to identify and prevent possible hazards.
  • Page 7: Safety Information

    Safety information Safety information Explanation of symbols The following symbols and instructions warn against possible injuries or damage to property or are intended to assist you in your work. DANGER Hazard warning This symbol appears next to instructions relating to safety at work wherever a hazard to life and limb exists if the instructions are not complied with.
  • Page 8: General Safety Information

    Never work without the protective guards in place. Switch off the machine's drive unit before carrying out any adjustments. Only use original - POSCH - spare parts. Work on electrical equipment must only be carried out by qualified electricians. Never use damaged cables.
  • Page 9: Remaining Risks

    Safety information of machines and other work operations being carried out in the vicinity. Equally, permissible values for a work area may vary between different countries. However, this information should enable the user to estimate the dangers and risks more accurately. Remaining risks Even if all safety precautions are observed and the machine is used in accordance with the instructions, some risks still remain:...
  • Page 10: General

    General General Scope These operating instructions apply to the following machines: Machine type Item no.* Type Drive M6190 HydroCombi 18 - PS Tractor hydraulics M6192 HydroCombi 18 - PZG PTO shaft M6194 HydroCombi 18 - E4 Electric motor M6196 HydroCombi 18 - PZGE4...
  • Page 11: The Most Important Components Of The Machine

    General The most important components of the machine Cylinder Oil drain screw Guide rod Three-point linkage Ventilation screw PTO pump Shut-off rod Grease nipple Two-hand controller Identification plate Splitting blade Oil sight glass Guard bracket Switch/plug Retaining tip Control valve Tool guide Electric motor Floor plate...
  • Page 12: Labels And Their Meanings

    General Labels and their meanings Only work alone. Do not carry out any repair, set-up, maintenance or cleaning work unless the drive unit is switched off and the tool is at rest. Wear protective gloves. Wear safety shoes. Wear goggles and ear protection. Caution, moving parts.
  • Page 13: Set-Up

    General Phase inverter Set-up Ensure the machine is stable before starting it. Set up the machine on a level, firm and clear work surface. The machine must be placed directly on the ground. Do not place wooden boards, flat pieces of metal etc.
  • Page 14: Start-Up

    Start-up Start-up Check the safety equipment, hydraulic hoses and oil level before start-up. Driven by electric motor (type E) 5.1.1 Machines with 400V motor The machine must only be operated on a 30mA FI protective circuit. Work on electrical equipment must only be carried out by qualified electricians. 1.
  • Page 15: Driven By The Tractor's Hydraulic System (Type Ps)

    Start-up 5. Slowly engage the tractor PTO shaft and allow the machine to start moving. 6. Set the required PTO speed using the manual throttle. Maximum PTO speed: ▪ 380 rpm The maximum PTO speed must on no account be exceeded, otherwise the oil will become too hot.
  • Page 16: Operation

    Operation Operation At outdoor temperatures below 0°C, let the machine idle for approximately 5 minutes to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes will then be warm to the touch). Two-hand controller Position "0" Control levers in home position, splitting tool does not move.
  • Page 17: Extending The Cylinder

    Operation Extending the cylinder Hexagonal nut The machine is supplied with the cylinder in the lowered condition. Before starting to split the logs, it is necessary to extend and fix the cylinder. When raising and lowering the cylinder, make sure the hydraulic hoses are not trapped. 1.
  • Page 18: The Splitting Process

    Operation The splitting process Shut-off rod Guard bracket 1. Place the log vertically under the splitting blade and press it against the retaining tip, so that even a thin log stands up by itself. 2. When you press both control levers down simultaneously, the splitting blade moves down and splits the log.
  • Page 19: Log Lifting Device

    Operation To split very deformed wood: ▪ split the billets from the edge. Logs must always be split lengthways. If wood gets jammed, knock it out against the direction of splitting (using a pick or a mallet, for instance). Log lifting device The logs which are to be split are lifted into the splitting position using the retracting splitting blade of the log lifting device.
  • Page 20: Switching Off The Machine

    Operation Lifting arm Lifting chain Detent lever Safety bracket Mounting plate Support bracket Fitting: 1. Remove the right-hand guard bracket 2. Screw the pre-assembled log lifting device onto the guard bracket bearing. 3. Assemble the mounting plate for the lifting chain onto the splitting blade. Set lifting chain: Lifting arm should move up and down with the splitting blade: ▪...
  • Page 21: Transport

    Transport Transport The cylinder must be lowered before transporting the machine. To lower the cylinder for transport: Hexagonal nut 1. Press the control levers downwards. Extend the splitting blade fully. 2. Loosen the 2 hexagonal nuts of the cylinder on the cylinder support plate. 3.
  • Page 22: Checks

    Checks Checks Before carrying out checks on the machine it is absolutely essential to switch off the drive unit and, in the case of machines driven by an electric motor, to disconnect the machine from the electricity supply. Protective guards All the protective guards (covers, safety grilles, etc.) must be in place.
  • Page 23: Log Retaining Tip

    Checks Log retaining tip Log retaining tip If the end of the log retaining tip breaks off, it can easily be reground with an angle-grinder.
  • Page 24: Maintenance

    Maintenance Maintenance Tool guide Grease nipple Grease brush Lubricate the grease nipple on the tool guide with lubricating grease every 10 hours. The tool guide must always be well greased. Recommended lubricating greases: Manufacturer Type Genol Multi-purpose grease Fuchs Multi-purpose grease 5028 Oil changing Old oil must be disposed of in an environment-friendly manner.
  • Page 25: Cleaning

    Maintenance A mixture of products of the same standard poses no problem. 9.2.2 Oil filter Filter insert Filter The filter insert should be changed every time the oil is changed. Any aluminium particles can be disregarded, as these occur when the pump is running in. Do not wash out the filter insert with petrol or paraffin products as these damage it.
  • Page 26: Special Equipment

    Special equipment Special equipment 10.1 "Autospeed" splitter "Autospeed" enables pressure-controlled switching between the two feed speeds. ▪ "Autospeed" responds to the required splitting pressure and automatically adjusts the splitting speed. The advantages Automatic pressure-controlled switching between the two feed speeds gives a faster working speed.
  • Page 27 Special equipment Lowering arm Control lever Gripper Control valve The rope winch may only be used when the machine is connected to the three-point linkage of the tractor! The hydraulic rope winch enables heavy logs to be pulled across to the machine without any physical effort.
  • Page 28 Special equipment 4. Push the control lever up, pull the log across to the machine and position it below the splitting blade. – Do not retract the rope completely but leave a gap of about 5 cm to the inlet limiter - failure to do this may result in damage to the rope winch! 5.
  • Page 29 Special equipment Button 1: The rope will continue to be fed out whilst the button remains pressed and will stop when the button is released. Button 2: The rope will continue to be reeled in whilst the button remains pressed and will stop when the button is released.
  • Page 30 Special equipment Fault Cause Remedy The transmitter shows The receiver does not have any Switch on the light on the normal operation display, electricity supply tractor however no control There is no radio connection Check the connecting cable commands can be carried available to the receiver Check the function via the...
  • Page 31: Additional Equipment

    Additional equipment Additional equipment 11.1 Splitting cross Splitting cross Splitting blade Locking clip During the splitting process the log is split into four billets. For uniform billets with maximum log diameter of 30-35 cm. Not suitable for knotty or deformed wood. Fitting: 1.
  • Page 32: Splitting Table

    Additional equipment 11.2 Splitting table Lower Stauff clamp Hand lever Compression spring Splitting table Shut-off rod Fixing lever Upper Stauff clamp Splitting table base Angle joint Winged bolt The splitting table is for splitting short logs up to 55 cm in length. Fitting: 1.
  • Page 33 Additional equipment Splitting table base The splitting table base is used in combination with the splitting table for splitting short logs up to 33 cm in length. Fitting: 1. Place the splitting table base on the base plate. 2. Attach the splitting table to the splitting table base using the wing bolts.
  • Page 34: Troubleshooting

    Troubleshooting Troubleshooting Fault Possible cause Remedy Electric motor fails to Faulty power supply Have the cable [⇨ 14] start or switches off cable examined by a specialist frequently Fuses keep tripping - Use correctly-rated incorrectly rated fuse for fuses power supply cable Motor circuit breaker Use stronger power tripped...
  • Page 35: Technical Data

    Technical data Technical data Type Drive Drive type Tractor hydraulics PTO shaft Electric motor Power 14.3 14.3 Voltage Fuse Motor speed 1440 PTO speed Splitting system Splitting force Cylinder stroke Max. pressure Max. log length Max. log diameter Forward speed cm/s 15.2 16.5...
  • Page 36: Service

    Service Service POSCH product To order spare parts for your machine please contact your local dealer directly.
  • Page 37: Ec Declaration Of Conformity

    ▪ EN 574 Two-hand control devices Internal measures ensure that this series of devices always complies with the requirements of the EC Directives and the applied standards. Leibnitz, date: Posch 07.11.2007 Gesellschaft m. b. H. Paul-Anton-Kellerstrasse 40 8430 Leibnitz, Austria Ing.
  • Page 40 Your Posch-Dealer...

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