Installation Procedures; Tools Needed; Installation Steps - Yoshimura Street 216600C250 Quick Start Manual

Installation Procedures:

Caution: Exhaust system can be extremely hot. Let motorcycle cool
down before beginning installation.
Note: Read through all instructions before beginning installation.

Tools Needed:

Metric socket set
3/8" ratchet and extension
Allen bit set for torque wrench
Torque wrench

Installation Steps:

1. Remove right rear number plate (see Fig. 1).
2. Remove stock exhaust system and stock exhaust port
gasket. Note: Remove stock rubber grommet from muffler
mount.
3. The stock exhaust port gasket will be re-used with the
Yoshimura full-system. Inspect and replace if necessary.
4. Install Yoshimura header using stock header nuts. Do not
torque at this point.
5. Install muffler and tail-pipe onto header.
6. Bolt tail-pipe to stock chassis mount using supplied bolt
(see Fig. 2). Do not torque bolt at this point.
7. Mount muffler to stock muffler mount location using a
combination of stock hardware and supplied bolt,
washers, and aluminum spacer (see Fig. 3 and Parts
Diagram for orientation).
8mm Nut
Stock
Washer
Aluminum
Spacer
Chassis
Aluminum 8MM Large
Insert Washer
Stock Muffler Mount
Stock Chassis Mount
8mm x 60mm
Hex Head Bolt
Muffler
Mounting
Bracket
Fig. 3
Fig. 1
Fig. 2