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Model 4610M Advanced Multi Product Calibrator Performance Verification & Calibration Manual Version 2.04 : October 2021 All product names are trademarks of their respective companies...
Model 4610M Verification & Calibration Manual 1. Introduction The 4610M calibrator offers the most advanced and up to date means of calibration of a wide variety of electrical measuring instruments. The 4610M advanced multi product calibrator provides a fully functional, precision programmable calibration source.
Model 4610M Verification & Calibration Manual All functions and outputs of the 4610M calibrator are fully programmable over the USB interface. Refer to the operation manual to connect and configure the interface. 1.6. GPIB (IEEE488) Interface All functions and outputs of the 4610M calibrator are fully programmable over the GPIB (IEEE488) interface. Refer to the operation manual to connect and configure the interface.
Model 4610M Verifi cation & Calibration Manual Table 1 – Table Terminal Description Voltage / Frequency Output Terminals (Black & Red) Low thermal 4mm safety terminals used for all voltage outputs up to 1025V, for 2 wire / 4 wire resistance (both passive and simulated), capacitance and frequency (also optional inductance).
Transmille recommends that the instrument be returned to Transmille for calibration. Transmille use a software (ProCal) controlled calibration and verification process and supply a calibration certificate traceable to national standards. If you wish to calibrate or verify the 4610M at your own premises, use the following procedures for guidance. 2.2. Equipment Required The equipment listed below is required to calibrate and verify the performance of the 4610M.
2.4. Getting the best out of the calibrator. The 4610M is a highly accurate calibrator producing a very wide range of output signals. To make the best possible use of the range of outputs and to eliminate errors this section details some common sources of errors and offers some techniques to reduce them.
Model 4610M Verification & Calibration Manual 2.4.2. Thermally generated EMF voltage errors. At every connection in a measuring system different metals come into contact with each other, each junction forms a thermocouple. The voltages generated at these junctions are called thermoelectric voltages and are dependent on the type of metals in contact and the difference in temperature.
Low AC current is particularly difficult as the capacitance of screened leads will shunt some of the current away. 2.5. General The 4610M calibrators maintenance requirements are listed below. Please note that the calibrator does not require any regular internal servicing. Electrical Safety Checks on Line power lead and case Cleaning of the Fan ...
Model 4610M Verification & Calibration Manual 2.6. Calibration The calibration of the 4610M calibrator can be carried out via the front panel controls and touchscreen, the calibration constants stored within the calibrator can then be adjusted. The 4610M calibrator, can also be calibrated via the USB or GPIB (IEEE) interface. Calibration constants stored within the calibrator can be adjusted using the Transmille Virtual Front Panel software, ProCal software or by the calibration remote commands.
Model 4610M Verifi cation & Calibration Manual 2.6.2. Beginning Calibration To access the calibration menu from the front panel, proceed as follows: Select the key from the front screen. Menu Figures 1 – Default Screen To view the calibration (menu), use the digital control or touchscreen directly to highlight ‘Calibration’ on the main menu, Figures 2 – Main Menu (Calibration) TRANSMILLE LTD.
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Model 4610M Verifi cation & Calibration Manual Touch or press the soft key adjacent to the function, the following screen displays. Select Figures 3 – Calibration Menu (Passcode) Follow the instructions on the screen to enter the passcode (default: 1234) at which point the following screen displays.
Model 4610M Verifi cation & Calibration Manual Figures 4 – Calibration Menu Select Touch or press the soft key adjacent to the function. If the calibrator has not been powered up continuously for at least 30 minutes, a warning will display asking the operator to confi rm that they wish to continue with adjustments. Table 3 – Calibration Menu (30 Minute Warmup Warning) TRANSMILLE LTD.
Model 4610M Verifi cation & Calibration Manual The calibrator begins the backup of the calibration data stored in the calibrator; upon completion the following screen is displayed: Figures 5 – Calibration Menu (Backup Complete) After a few seconds, the ‘Calibration Menu’ screen will display. At this time the BLUE shift key will illuminate to indcate that calibration mode is active. Figures 6 – Calibration Menu (1 of 2) TRANSMILLE LTD. Revision 2.04 - October 2021 Page 18...
The DC Voltage function is measured using a precision multimeter to measure the output voltage from the calibrator. To speed up the verifi cation of the calibrator while maintaining low uncertainties Transmille recommend characterizing the multimeter prior to use rather than using a precision voltage divider due to the added complexity. It is essential that the multimeter is zeroed correctly prior to performing measurements otherwise large errors can occur (refer to manufacturer’s instructions).
Model 4610M Verifi cation & Calibration Manual Figures 8 – DC Voltage Connections Connect the multimeter to the 4610M calibrator as shown above: To view the DC Voltage calibration menu, use the digital control or touchscreen directly to highlight ‘DC Voltage’. Figures 9 – Calibration Menu (DC Voltage) TRANSMILLE LTD.
Model 4610M Verifi cation & Calibration Manual Touch ‘Select’ or press the soft key adjacent to the function, the DC Voltage calibration menu will display (Range 20V DC, step 1 of 5 – Zero Calibration Point). Figures 10 – DC Voltage (Zero Calibration Point Prompt) A connection help prompt will briefl y display on the screen (2-3 seconds) to assist the operator in setting the measurement device to the correct function and range. Press the OUTPUT ON key to turn the output of the calibrator on. Adjusments are not possible for souricng functions if the output is not on.
Model 4610M Verifi cation & Calibration Manual ENTER Type in the value as measured on the multimeter and then press to adjust. Note that units are not required unless it simplies entry. If units are omitted then the units for the range (in this case V) will be automatically applied.
Model 4610M Verifi cation & Calibration Manual If the calibrator detects that either too large a change from last calibration is being made, or the value is outside of acceptable limits for the output, then a message will displayed and no adjustment will be performed Figures 14 –...
The DC Current function is measured using a precision multimeter to measure the output current from the calibrator. To speed up the verifi cation of the calibrator while maintaining low uncertainties Transmille recommend characterizing the multimeter prior to use rather than using a precision current shunts due to the added complexity. It is essential that the multimeter is zeroed correctly prior to performing measurements otherwise large errors can occur (refer to manufacturer’s instructions).
Model 4610M Verifi cation & Calibration Manual Figures 16 – DC Current Connections (≤ 1A) Connect the multimeter to the 4610M calibrator as shown above: To view the DC Current calibration menu, use the digital control or touchscreen directly to highlight ‘DC Current’. TRANSMILLE LTD. Revision 2.04 - October 2021...
Model 4610M Verifi cation & Calibration Manual Figures 17 – Calibration Menu (DC Current) Touch ‘Select’ or press the soft key adjacent to the function, the DC Current calibration menu will display (Range 200 µA DC, step 1 of 3 – Zero Calibration Point). Figures 18 – DC Current (Zero Calibration Point) TRANSMILLE LTD. Revision 2.04 - October 2021 Page 26...
Model 4610M Verification & Calibration Manual Follow the sequence through as described above in section “2.6.3. DC Voltage” on page 19 for DC Voltage, the calibration points are list below: Calibration Point Zero Positive Negative Range Step 1 of 3...
For reduced calibration uncertainty, a thermal transfer standard may be used however this requires a skilled technician to operate and increases the calibration time. Transmille advises the use of a characterized multimeter to minimize the time required to perform adjustments.
Model 4610M Verifi cation & Calibration Manual To view the AC Voltage calibration menu, use the digital control or touchscreen directly to highlight ‘AC Voltage’. Figures 20 – Calibration Menu (AC Voltage) The Calibrator will automatically enter the 20mV Range and select the Full Scale Point.
Model 4610M Verification & Calibration Manual 190V 30kHz 190V 100kHz 1000V 700V 1kHz 210V 1kHz 700V 30Hz 700V 45Hz 700V 10kHz 300V 20kHz Table 6 – AC Voltage Adjustment Points If an adjustment is performed at either Full Scale or Zero, the change will affect ALL frequencies as this is change in the overall gain rather than frequency flatness of the range.
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Model 4610M Verification & Calibration Manual 2.6.6. AC Current The AC Current output is calibrated / adjusted using a precision multimeter in combination with AC/DC Shunts. Due to the extended output frequency range and the wide range of current levels, multiple shunts are required.
Model 4610M Verifi cation & Calibration Manual 2.6.7. 2 Wire Resistance (Passive) The 4610M features passive resistance outputs, the calibrated output of each range is displayed on the screen of the calibrator when used, and as such cannot be adjusted to read an exact value.
Model 4610M Verification & Calibration Manual 2.6.8. 4 Wire Resistance (Passive) The 4610M Features passive resistance outputs, the calibrated output of each range is displayed on the screen of the calibrator when used, and as such cannot be adjusted to read an exact value.
Model 4610M Verifi cation & Calibration Manual 2.6.9. Simulated Resistance The 4610M features fully variable simulated resistance, capable of generating values from 0 Ohms to 1 GOhm Values from 0 Ohm to 100kOhm are measured and adjusted as 4 Wire Resistance, and values from 100 kOhm to 1 GOhm are measured and adjusted as 2 Wire Resistance.
Model 4610M Verifi cation & Calibration Manual Figures 26 – 4 Wire Simulated Resistance Connection - Values up to 100k Ohms Figures 27 – 2 Wire Simulated Resistance Connection - Values above 100k Ohms Each simulated resistance range has a ‘Zero’ and ‘Full Scale’ calibration adjustment point. A table of adjustment points is listed as follows TRANSMILLE LTD.
Model 4610M Verifi cation & Calibration Manual 2.6.10. Passive Capacitance The 4610M Features passive capacitance outputs, the calibrated output of each range is displayed on the screen of the calibrator when used, and as such cannot be adjusted to read an exact value. Select ‘Passive Capacitance’ from the Menu and connect the LCR meter to the Voltage/Frequency terminals as in the connection diagram.
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Model 4610M Verifi cation & Calibration Manual 2.6.11. Simulated Capacitance The 4610M features simulated capacitance output from 1nF to 100mF. The output uses a capacitance divider circuit for values from 1nF to 10uF, and a capacitance multiplier from 10uF to 100mF. Due to the nature of the high values of capacitance that are generated by the instrument typical measurement techniques are non-traceable.
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Model 4610M Verification & Calibration Manual charging current, the time that the charging current was present for and the increase in voltage across this time. The Low Value capacitance has two points of adjustment for each range, whereas the high value capacitance has a single point of adjustment for each range which is performed at 10% of scale.
Model 4610M Verifi cation & Calibration Manual 2.6.12. Thermocouple Source The 4610M Features an integrated thermocouple output which utilizes a buffered precision divider on the normal DC Voltage output. As Thermocouples are extremely sensitive it is critical that the Zero output is measured with utmost care.
The thermocouple measurement function is verifi ed by applying DC Voltage to the thermocouple input from a precision source such as a second 4610M or a Fluke 57xx A Copper/Cooper Mini-TC Plug is required to connect to the TC socket – using a non-neutral thermocouple can cause large errors in excess of the specifi cation of the instrument.
Model 4610M Verifi cation & Calibration Manual 2.6.14. Thermocouple Cold Junction Measurement The 4610M Thermocouple function includes an integrated cold junction temperature sensor which allows the calibrator to measure the temperature at the Thermocouple Socket. The temperature at the thermocouple socket may be slightly different from the ambient temperature due to heat generating components within the calibrator.
Model 4610M Verification & Calibration Manual 2.6.15. Frequency Adjustment The frequency output of the 4610M is generated by one precision oscillator. To adjust the frequency output, removal of the top case is required. For instructions, refer to the maintenance manual on how to remove the case Figures 34 –...
Model 4610M Verification & Calibration Manual 3. Verification The calibrator requires routine verification to confirm that outputs are within specification. Transmille recommends that verification is performed on an annual basis but depending upon the users requirements this can either be shortened or extended. Note : Verification can be performed without removal of any covers or screws The following instructions and tables provide performance verification to Transmille’s published specification and recommended test points. 3.1. DC Voltage Connect the Calibrator to a precision multimeter using High Quality, Low Thermal cables and perform...
Model 4610M Verification & Calibration Manual 3.2. AC Voltage Connect the calibrator to a precision multimeter using low capacitance cables. It is important to note that at high voltage/high frequency levels the capacitance of the cables will become significant and possible exceed the specification of the calibrator. As thermals are not significant in AC Voltage measurements it is recommended to use separated cables rather than coaxial cables. Controlling the calibrator via the front panel or through software, continue through the below test points.
Model 4610M Verification & Calibration Manual 3.3. DC Current Depending upon the accuracy of the multimeter being used, DC Current can either be measured directly or will require the use of current shunts. Connect the calibrator to the measuring device using the appropriate leads, note that for currents above 1A the leads should be of suitable gauge.
Model 4610M Verification & Calibration Manual 3.4. AC Current If using a characterized multimeter, AC current can be measured directly without the need for AC Current Shunts, however typically a set of AC/DC Current shunts will be required. Ensure that loading effects of the multimeter across the AC Shunt are compensated for. For information on how to do this, refer to the operating manual for the shunts.
Model 4610M Verifi cation & Calibration Manual 3.5. 2 2 Wire Passive Resistance Using a precision multimeter, connect the sense and current leads together and stack the leads together. Perform a Zero/Null operation on the multimeter and then connect the leads to the Voltage / Frequency terminals.
Model 4610M Verifi cation & Calibration Manual Figures 37 – 2 Wire Passive Resistance - Values above 100k Ohms The specifi cations are applied relative to the currently displayed value rather than the nominal for the range and must include the fl oor value. Measure each resistance range and calculate the tolerance based upon the displayed value. Range Output Minimum Maximum 0Ω ~200mΩ...
Model 4610M Verifi cation & Calibration Manual 3.6. 4 Wire Passive Resistance Using a precision multimeter, connect the sense and current leads as a 4 Wire connection to the front panel terminals of the calibrator. Figures 38 – 4 Wire Resistance Measurement Connection All displayed values are relative to the 0 Ohm output of the 4 Wire resistance range. Ensure that the multimeter zero is performed when the Multimeter is connected to the calibrator, and the 0 Ohm 4 Wire Resistance output is set.
Model 4610M Verifi cation & Calibration Manual 3.7. Simulated Resistance - 4 Wire Using a precision multimeter, confi gure to perform 4 Wire Resistance Measurements. Perform a Zero/Null on the multimeter by shorting all leads together at the point of connection to the calibrator to remove any offsets from the measurement system. Figures 39 – 4 Wire Lead Zero Connect the multimeter to the calibrator to measure 4 Wire resistance and measure the output at the following points.
Model 4610M Verification & Calibration Manual Note – The 2 Wire specifications apply relative to the 0 Output of the calibrator. Ensure that the multimeter has a Zero/Null performed while connected to the output of the calibrator while outputting 0 Ohms on the 2 Wire Simulated Output...
Model 4610M Verifi cation & Calibration Manual 3.9. Simulated Resistance - 2 Wire Compensated (Optional) To verify that 2 Wire Compensated Resistance operates within specifi cations, optionally perform the following measurements. Ensure that a multimeter Zero is performed at the terminals as compensated ohms provides a corrected output at the point of connection to the terminals, not at the end of the leads.
Model 4610M Verification & Calibration Manual Range Output Minimum Maximum 10 R Range -0.006R 0.006R 10 R Range 9.9925R 10.0075R 33 R Range 32.994R 33.006R 100 R Range 100R 99.983R 100.017R 330 R Range 330R 329.9671R 330.0329R 1kR Range 0.999919kR 1.000081kR...
Passive Capacitance Using an LCR meter, configure to perform measurements with a frequency of 1kHz. All passive outputs of the 4610M are measured with a 1kHz frequency. Measuring at a different frequency is possible but it must then be noted that this was the Calibration Frequency. Perform a Zero/Null of the LCR meter with the leads disconnected from the calibrator, but open circuited.
Either use a pre-characterized handheld multimeter or using a known DC current source and an oscilloscope. Further instructions are available from Transmille upon request. Ensure that the handheld meter that the meter has had a Zero/Null process performed prior to performing measurements to avoid offsets from the meter being introduced into the verification.
Model 4610M Verification & Calibration Manual 3.12. Thermocouple Source Verifying the thermocouple source requires a multimeter and a neutral Copper/Copper Mini TC-Plug The primary verification consists of confirming the divider ratio at 0mV, +100mV and -100mV, as the thermocouple table is contained within the firmware and does not change with time. To measure the output, set the Thermocouple to 1mV’C type and set the Cold Junction to manual and 0’C Check the measurement in mV as measured with the multimeter against the table of points below.
Model 4610M Verification & Calibration Manual T type 400 °C 399.89 °C 400.11 °C R type 1760 °C 1759.49 °C 1760.51 °C S type 1760 °C 1759.49 °C 1760.51 °C N type 1300 °C 1299.76 °C 1300.24 °C B type 1000 °C...
Model 4610M Verification & Calibration Manual 3.13. Thermocouple Measure Verifying the thermocouple measurement function requires a DC Voltage source and a neutral Copper/Copper Mini TC-Plug Set the calibrator to Thermocouple Measurement mode, and set the Thermocouple Type to 1mV/’C. Set the Cold Junction to Manual Compensation and to 0’C Set the Voltage Source to DC Voltage and connect to the thermocouple socket on the front of the calibrator.
Model 4610M Verification & Calibration Manual R type 1760 °C 1759.49 °C 1760.51 °C S type 1760 °C 1759.49 °C 1760.51 °C N type 1300 °C 1299.76 °C 1300.24 °C B type 1000 °C 999.46 °C 1000.54 °C E type 350 °C...
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Model 4610M Verification & Calibration Manual TRANSMILLE LTD. Revision 2.04 - October 2021 Page 72...
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