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Terex Genie GTH10E-16000 Operator's Manual

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Operator's Manual
GTH
-1056
™
Serial Number Range
from GTH10E-16000
with
Maintenance
Information
Original Instructions
Eighth Edition
Third Printing
Part No. 1303144GT

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Summary of Contents for Terex Genie GTH10E-16000

  • Page 1 Operator's Manual Serial Number Range -1056 ™ from GTH10E-16000 with Maintenance Information Original Instructions Eighth Edition Third Printing Part No. 1303144GT...

  • Page 2: Table Of Contents

    Load Charts ............70 Copyright © 2012 by Terex Corporation Eighth Edition: Third Printing April 2023 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GTH” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Eighth Edition • Third Printing Operator's Manual Introduction Introduction About this manual Intended Use Genie appreciates your choice of our machine for A variable reach rough terrain forklift truck is your application. Our number one priority is user defined as a wheeled type truck with a pivoting safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Eighth Edition • Third Printing Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
  • Page 5 Eighth Edition • Third Printing Operator's Manual Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless:  You learn and practice the principles of safe machine operation contained in this operator’s manual.
  • Page 6 Operator's Manual Eighth Edition • Third Printing Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 7 Eighth Edition • Third Printing Operator's Manual Introduction Standards Safety Sign Maintenance Many aspects of rough terrain forklift operation Replace any missing or damaged safety signs. and testing are discussed in standards published Keep operator safety in mind at all times. Use mild by the American National Standards Institute and soap and water to clean safety signs.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Operator's Manual Eighth Edition • Third Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Maintain required No people under load Read the operator’s Electrocution hazard Crush hazard clearance manual Crush hazard Keep clear of moving Maintain required Crush hazard Always wear seat belt stabilizers...
  • Page 9 Eighth Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Burn hazard Allow surfaces to cool Crush hazard Keep away from Overturning hazard moving parts Access by trained Explosion / Burn No smoking. No open Fall hazard Only use an and authorized hazard flame.

  • Page 10: General Safety

    Operator's Manual Eighth Edition • Third Printing General Safety General Safety ™ -1056 Part No. 1303144GT...
  • Page 11 Eighth Edition • Third Printing Operator's Manual General Safety ™ Part No. 1303144GT -1056...
  • Page 12 Operator's Manual Eighth Edition • Third Printing General Safety ™ -1056 Part No. 1303144GT...
  • Page 13 Eighth Edition • Third Printing Operator's Manual General Safety ™ Part No. 1303144GT -1056...
  • Page 14 Operator's Manual Eighth Edition • Third Printing General Safety ™ -1056 Part No. 1303144GT...
  • Page 15 Eighth Edition • Third Printing Operator's Manual General Safety ™ Part No. 1303144GT -1056...

  • Page 16: Work Area Safety

    Operator's Manual Eighth Edition • Third Printing Work Area Safety Work Area Safety Electrocution Hazards Always contact the electrical power line owner. The electrical power shall be disconnected or the This machine is not electrically insulated and will power lines moved or insulated before machine not provide protection from contact with or operations begin.
  • Page 17 Eighth Edition • Third Printing Operator's Manual Work Area Safety Tip-over Hazards Do not use the swing carriage with 60-inch (1.5 m) or 72-inch (1.8 m) forks. Only use the swing Using the appropriate load chart carriage with 48-inch (1.2 m) forks. for the machine configuration, Do not attempt to jump free of the machine during confirm that the load is within...
  • Page 18 Operator's Manual Eighth Edition • Third Printing Work Area Safety Traveling on Slopes Hazards Do not raise a load and then drive to position it. When driving, keep the boom at When driving, keep the boom or below horizontal and keep at or below horizontal and keep the load close to the ground.
  • Page 19 Eighth Edition • Third Printing Operator's Manual Work Area Safety Fall Hazards Do not raise the boom unless the brake is applied. Do not operate, without fenders, in conditions Always wear a seat belt when where loose debris could hit the operator or operating the machine.
  • Page 20 Operator's Manual Eighth Edition • Third Printing Work Area Safety Falling Object Hazards Bodily Injury Hazards Operate the machine at speeds that will keep the Always adjust the seat and load under control. Start and stop movements fasten the seat belt before smoothly.
  • Page 21 Eighth Edition • Third Printing Operator's Manual Work Area Safety Damaged Machine Hazards Component Damage Hazards Do not use a damaged or malfunctioning machine. Do not use any battery or charger greater than 12V to jump-start the engine. Conduct a thorough pre-operation inspection of the machine and test all functions before each Do not use the machine as a ground for welding.
  • Page 22 Operator's Manual Eighth Edition • Third Printing Work Area Safety Burn Hazards Battery Safety Allow hot surfaces to cool before Burn Hazards touching or servicing. Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Explosion and Fire Hazards Avoid spilling or contacting battery acid.

  • Page 23: Legend

    Eighth Edition • Third Printing Operator's Manual Legend Legend Exterior rear view mirror 14 Backup camera (if equipped) Left to right level indicator 15 Engine (Side Mounted, inside the engine tray) Steering wheel 16 Rear proximity alarm sensor (if equipped) Control handle 17 Fuse panel Front to rear level indicator...

  • Page 24: Controls

    Operator's Manual Eighth Edition • Third Printing Controls Controls Control Panel Steering wheel Horn button Turn the steering wheel to the right to turn the Press this button and the horn will sound. front wheels to the right. Turn the steering Release the button and the horn will stop.
  • Page 25 Eighth Edition • Third Printing Operator's Manual Controls Turn signal lever (if equipped) 10 Auxiliary hydraulics thumb rocker Move the lever up to activate the left turn Push the auxiliary hydraulics thumb rocker to signal. Move the lever down to activate the the left and the carriage will swing or rotate to right turn signal.
  • Page 26 Operator's Manual Eighth Edition • Third Printing Controls 16 Left stabilizer up/down switch 23 Transmission control lever Push the top of the rocker switch to lower the Move the transmission control lever toward left stabilizer. Push the bottom of the rocker you and move it up for forward gear.
  • Page 27 Eighth Edition • Third Printing Operator's Manual Controls Instrument Panel Fuel level gauge with low fuel indicator light 12 Engine oil pressure low indicator light Turn signal indicator lights 13 Check engine indicator light Error code messaging 14 Engine stop indicator light DEF (diesel exhaust fluid) Level (if equipped) 15 Four-wheel steer indicator light Engine identification...

  • Page 28: Inspections

    Operator's Manual Eighth Edition • Third Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 29 Eighth Edition • Third Printing Operator's Manual Inspections Pre-operation Inspection ❑ Fuel and hydraulic tanks ❑ Drive axle hubs and differential ❑ Be sure that the operator’s and safety manuals ❑ Boom wear pads are complete, legible and in the storage container located in the cab.
  • Page 30 Operator's Manual Eighth Edition • Third Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 31 Eighth Edition • Third Printing Operator's Manual Inspections Function Tests Test the Steering 12 Push the right side of the steer selector switch Select a test area that is firm, level and free of to select four-wheel steer. The four-wheel hazards.
  • Page 32 Operator's Manual Eighth Edition • Third Printing Inspections Test the Ignition System 34 Move the transmission control lever to reverse. Slowly let up on the brake pedal. As soon as 20 Set the transmission control lever in neutral the machine starts to move, push the brake position.
  • Page 33 Eighth Edition • Third Printing Operator's Manual Inspections Test the Drive and Sway Cutout Test the 3-speed Transmission (if equipped) 40 Raise the boom above 50 degrees. Extend the boom until E is visible on the side of the boom. 50 Fully retract the boom and lower it to the travel position.
  • Page 34 Operator's Manual Eighth Edition • Third Printing Inspections Test the Rear Proximity Alarm System (if 59 Place the transmission in forward and slowly equipped) drive away from the object. The system provides a visible and audible Result: The rear proximity display/monitor indication of objects behind the machine, when should show an orange light on, and the alarm they are within the detection range of the sensor...
  • Page 35 Eighth Edition • Third Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: ❑ drop-offs or holes ❑ bumps, floor obstructions, or debris Do Not Operate Unless: ❑ sloped surfaces ❑ unstable or slippery surfaces ...
  • Page 36 Operator's Manual Eighth Edition • Third Printing Inspections Inspection for Decals with Words Part No.Decal Description 1268755 Serial Plate Determine whether the decals on your machine 1269532 Label – Exterior Emergency Exit have words or symbols. Use the appropriate inspection to verify that all decals are legible and 1272242 Label –...
  • Page 37 Eighth Edition • Third Printing Operator's Manual Inspections 1280264 82558 1272242 38149 97602 237605 1303808 1268755 237601 215268 1280293 1280264 215268 237970 214418 214418 1263543 1280294 1268754 1301868 82366* 237970 1280264 1310136 1285068 1280293 1258415 6.25 inches 1303812 1280295 231155 826345 28159 1280888...
  • Page 38 Operator's Manual Eighth Edition • Third Printing Inspections Inspection for Decals with Part No.Decal Description Symbols 1269532 Label – Exterior Emergency Exit 1272242 Label – Machine Registration/Owner Determine whether the decals on your machine Transfer have words or symbols. Use the appropriate 1284367 Label –...
  • Page 39 Eighth Edition • Third Printing Operator's Manual Inspections 1286018 82560 1272242 237722 237726 1303808 1268755 237722 1286018 1286019 215644 215646 215646 1263542 1286020 1268754 1301868 215648 215644 1286018 1310136 215648 1285069 1286019 1258415 6.25 inches 1303812 231155 28159 1286022 215645 133206 114090 215647...

  • Page 40: Operating Instructions

    Operator's Manual Eighth Edition • Third Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals.
  • Page 41 Eighth Edition • Third Printing Operator's Manual Operating Instructions Parking Brake Battery Disconnect Switch (if equipped) Use the parking brake switch to apply the parking brake before raising the boom or leaving the The battery disconnect switch is located inside the machine.
  • Page 42 Operator's Manual Eighth Edition • Third Printing Operating Instructions Starting the Engine Raising and Lowering the Stabilizers Be sure the parking brake is set and the transmission control lever is in the neutral Push the top of the rocker switch to lower the position.
  • Page 43 Eighth Edition • Third Printing Operator's Manual Operating Instructions Fire Extinguisher The transmission control lever also controls the transmission speed. To operate an extinguisher: To choose a lower speed, rotate the control lever Pull the pin clockwise. Aim nozzle at base of fire To choose a higher speed, rotate the control lever Squeeze the handle counterclockwise.
  • Page 44 Operator's Manual Eighth Edition • Third Printing Operating Instructions Raising and Placing a Load CVT transmission (Auto Speed) (if equipped) Always center the load on the forks. Position the Forward / 1st gear: Low speed / high torque load so that it is completely against the back of the fork frame.
  • Page 45 Eighth Edition • Third Printing Operator's Manual Operating Instructions Placing the load Gradually move the controller to lower and extend the boom into final position. Lower the Travel to the desired work site and carefully load until the weight is completely off the forks. stop the machine.
  • Page 46 Operator's Manual Eighth Edition • Third Printing Operating Instructions Controller movements – Electronic Control Handle Control handle only Yellow fork Black auxiliary Control handle with tilt roller (1) rocker (2) white finger switch (3) ™ -1056 Part No. 1303144GT...
  • Page 47 Eighth Edition • Third Printing Operator's Manual Operating Instructions Rear Axle Lock If the boom is raised above 50° and extended until E is visible, the transmission will shift to neutral and the frame sway function will not operate. Boom and fork functions continue to operate. To unlock the rear axle and to operate the frame sway function, lower the boom.
  • Page 48 Operator's Manual Eighth Edition • Third Printing Operating Instructions Engine Display Information SCR cleaning operation Deutz engine (if equipped, only for 120HP Be sure the machine is parked on a flat, level option) surface. Lower and retract the mast. Do not operate the machine while the SCR DEF light on: DEF level is low.
  • Page 49 Eighth Edition • Third Printing Operator's Manual Operating Instructions After Each Use Jump Starting the Machine Select a safe parking location—firm level Jump starting at the battery or battery replacement surface, clear of obstruction and traffic. is required when the battery is discharged to the point where the battery will not crank the starter.
  • Page 50 Operator's Manual Eighth Edition • Third Printing Operating Instructions Driving on a slope Additionally, tip over of a machine is dependent in large part upon operator inputs such as the speed When the machine is loaded, always travel with and smoothness of the operation as well as the the load uphill.
  • Page 51 Eighth Edition • Third Printing Operator's Manual Operating Instructions Rear Proximity Alarm (if equipped) Always look in the direction of travel. When the rear proximity alarm sounds, bring the machine to The system is designed to supplement other a controlled stop and verify the location of the safety practices and systems such as signal obstacle.

  • Page 52: Transport Instructions

    Operator's Manual Eighth Edition • Third Printing Transport Instructions Transport Instructions Securing to Truck or Trailer for Transit Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or unsecured items.

  • Page 53: Transport And Lifting Instructions

    Eighth Edition • Third Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions Lifting Instructions Fully lower and retract the boom. Determine the center of gravity of your machine using the picture on this page. Remove all loose items on the machine. Observe and Obey: Attach the rigging only to the designated lifting ...

  • Page 54: Maintenance

    Operator's Manual Eighth Edition • Third Printing Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
  • Page 55 Eighth Edition • Third Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Batteries Maintaining the hydraulic oil at the proper level is Proper battery condition is essential to good essential to machine operation. Improper hydraulic machine performance and operational safety. oil levels can damage hydraulic components.
  • Page 56 Operator's Manual Eighth Edition • Third Printing Maintenance Check Mirrors and Rear Check the Tire Pressure Proximity Alarm System Tip-over hazard. An over-inflated tire can explode which may compromise machine Maintaining the indirect visual aids is essential to stability and cause the machine to tip over. workplace visibility.
  • Page 57 Eighth Edition • Third Printing Operator's Manual Maintenance Check DEF Level Drain the Fuel/Water Separator Maintaining DEF (diesel exhaust fluid) at the Proper maintenance of the fuel filter/water proper level is essential to machine separator is essential for good engine operation.
  • Page 58 Operator's Manual Eighth Edition • Third Printing Maintenance Remove the spring clips securing the pins to Loosen the drain plug located at the bottom of the chock, and remove the pins from the the bowl. Allow the water to drain into a chock.

  • Page 59: Attachments

    Eighth Edition • Third Printing Operator's Manual Attachments Attachments Work Platform Hazards Always perform a pre-operation inspection of the platform, per the manufacturer’s instructions, prior Work Area Safety to use. The telehandler shall not be used to lift people If damage or any unauthorized variation from unless there is no other practical option.
  • Page 60 Operator's Manual Eighth Edition • Third Printing Attachments Occupying the Platform Do not place or attach overhanging loads to any part of this machine or platform. Do not carry materials directly on platform railing unless approved by Genie. Do not place ladders or scaffolds in the platform or Be certain that materials and tools are protected against any part of this...
  • Page 61 Eighth Edition • Third Printing Operator's Manual Attachments Telehandler Operation Lifting Personnel Be certain that the platform is securely attached to Occupants, equipment and the telehandler, lifting carriage and forks. materials shall not exceed the maximum platform Be certain that the lifting carriage and forks are capacity.
  • Page 62 Operator's Manual Eighth Edition • Third Printing Attachments Operating Instructions Keep bystanders away while operating. Preparation and Setup Do not place boom or platform against any structure to steady the platform or to support the Read, understand and obey all jobsite, local, state, structure.
  • Page 63 Eighth Edition • Third Printing Operator's Manual Attachments Installing and securing the Lifting and lowering the platform platform Set the parking brake and place the transmission into neutral. Center the platform on the telehandler. If equipped with stabilizers: Lower the stabilizers. Properly secure the platform to the telehandler according to the manufacturer’s instructions.
  • Page 64 Operator's Manual Eighth Edition • Third Printing Attachments Suspended Load Hazards Tip-over Hazards Do not lift a suspended load without the proper Work Area Safety and legible load capacity chart for the attachment/telehandler combination you are using. General Safety Do not permit the Do not lift a suspended load without first load to swing understanding the local, state, federal, or...
  • Page 65 Eighth Edition • Third Printing Operator's Manual Attachments In addition to ground personnel, the two chassis Do not attempt to use the telehandler frame- tie-down points in the front of the machine can be leveling to compensate for a swinging load or to used to help externally stabilize the load.
  • Page 66 Operator's Manual Eighth Edition • Third Printing Attachments Collision Hazards Lifting a Suspended Load Be sure that the load is clear of any adjacent Verify that landing point is level and can safely obstacles before lifting. support the load. When visibility is or could be obstructed, near or at Properly secure the attachment to the telehandler.
  • Page 67 Eighth Edition • Third Printing Operator's Manual Attachments Traveling Set the parking brake and place the transmission into neutral. Be sure that the path of travel is level and capable Slowly, and gradually, place the load over the of supporting the telehandler with its load. landing point and lower the load until it is safely Keep the boom, and load, as low as practical while supported.
  • Page 68 Operator's Manual Eighth Edition • Third Printing Attachments STOP. With arm EMERGENCY STOP. With both arms extended HOIST. With upper RAISE BOOM. With extended horizontally to horizontally to the side, palms down, arms are arm extended to the arm extended the side, palm down, swung back and forth.
  • Page 69 Eighth Edition • Third Printing Operator's Manual Attachments Suspended Load Hazards Rigger Requirements (from OSHA CFR 1926.404) When employees are engaged in hooking, unhooking, or guiding the load, or in the initial connection of a load to a component or structure and are within the fall zone, all of the following criteria must be met: The materials being hoisted must be rigged to...

  • Page 70: Specifications

    Operator's Manual Eighth Edition • Third Printing Specifications Specifications GTH-1056 Turning radius (inside), 2 wheel 15 ft 6 in 4.72 m steer Height, stowed 8 ft 6 in 2.6 m Turning radius (inside), 4 wheel 8 ft 2.44 m Length, stowed, without forks 22 ft 6 in 6.9 m steer...
  • Page 71 Eighth Edition • Third Printing Operator's Manual Specifications Rear Proximity Sensor Range Horizontal Values Vertical Values 9.75 ft 3 m 16.25 ft 5 m 6.5 ft 13 ft 3.25 ft 1 m 9.75 ft 0 ft 6.25 ft 3.25 ft 1 m 3.25 ft 6.5 ft 0 ft...

  • Page 72: Load Charts

    Operator's Manual Eighth Edition • Third Printing Load Charts Load Charts Load Capacity Field Calculations To calculate the new reduced load capacity at a load center greater than the standard 24 in/61 cm Always center the load on the forks. Position the load center, multiply the zone capacity from the load so that it is completely against the back of the load chart by the appropriate reduction factor listed...
  • Page 73 Eighth Edition • Third Printing Operator's Manual Load Charts GTH-1056 Standard Carriage, Stabilizers Up Maximum Load Capacity 300 lbs 136 kg 5000 lbs 2268 kg 1000 lbs 454 kg 6000 lbs 2722 kg 2000 lbs 907 kg 8000 lbs 3629 kg 3500 lbs 1588 kg 10000 lbs...
  • Page 74 Operator's Manual Eighth Edition • Third Printing Load Charts GTH-1056 Standard Carriage, Stabilizers Down Maximum Load Capacity 3000 lbs 1361 kg 6000 lbs 2722 kg 4000 lbs 1814 kg 8000 lbs 3629 kg 5000 lbs 2268 kg 10000 lbs 4536 kg Horizontal Values Vertical Values -5 ft...
  • Page 75 Eighth Edition • Third Printing Operator's Manual Load Charts GTH-1056 Swing Carriage, Stabilizers Up Maximum Load Capacity 250 lbs 113 kg 2000 lbs 907 kg 1000 lbs 454 kg Horizontal Values Vertical Values -5 ft 1.52 m 60 ft 18.29 m 0 ft 50 ft 15.24 m...
  • Page 76 Operator's Manual Eighth Edition • Third Printing Load Charts GTH-1056 Swing Carriage, Stabilizers Down Maximum Load Capacity 2000 lbs 907 kg 3000 lbs 1361 kg Horizontal Values Vertical Values -5 ft 1.52 m 60 ft 18.29 m 0 ft 50 ft 15.24 m 10 ft 3.05 m...
  • Page 77 Eighth Edition • Third Printing Operator's Manual Load Charts GTH-1056 Rotating Carriage, Stabilizers Up Maximum Load Capacity 250 lbs 113 kg 4000 lbs 1814 kg 1000 lbs 454 kg 6000 lbs 2722 kg 2000 lbs 907 kg 8000 lbs 3629 kg 3000 lbs 1361 kg Horizontal Values...
  • Page 78 Operator's Manual Eighth Edition • Third Printing Load Charts GTH-1056 Rotating Carriage, Stabilizers Down Maximum Load Capacity 2000 lbs 907 kg 6000 lbs 2722 kg 3000 lbs 1361 kg 8000 lbs 3629 kg 4000 lbs 1814 kg 10000 lbs 4536 kg Horizontal Values Vertical Values -5 ft...
  • Page 79 Eighth Edition • Third Printing Operator's Manual Load Charts GTH-1056 CAT Attachment, Stabilizers Up Maximum Load Capacity 300 lbs 136 kg 5000 lbs 2268 kg 1000 lbs 454 kg 6000 lbs 2722 kg 2000 lbs 907 kg 8000 lbs 3629 kg 3500 lbs 1588 kg 10000 lbs...
  • Page 80 Operator's Manual Eighth Edition • Third Printing Load Charts GTH-1056 CAT Attachment, Stabilizers Down Maximum Load Capacity 3000 lbs 1361 kg 6000 lbs 2722 kg 4000 lbs 1814 kg 8000 lbs 3629 kg 5000 lbs 2268 kg 10000 lbs 4536 kg Horizontal Values Vertical Values -5 ft...
  • Page 81 Eighth Edition • Third Printing Operator's Manual Load Charts GTH-1056 Quick Attach Lifting Point, Stabilizers Up Maximum Load Capacity 300 lbs 136 kg 5000 lbs 2268 kg 1000 lbs 454 kg 6000 lbs 2722 kg 2000 lbs 907 kg 8000 lbs 3629 kg 3500 lbs 1588 kg...
  • Page 82 Operator's Manual Eighth Edition • Third Printing Load Charts GTH-1056 Quick Attach Lifting Point, Stabilizers Down Maximum Load Capacity 200 lbs 91 kg 8000 lbs 3629 kg 4000 lbs 1814 kg 10000 lbs 4536 kg 6000 lbs 2722 kg Horizontal Values Vertical Values -5 ft 1.52 m...

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