Page 1 Service and Repair Manual Serial Number Range GTH-1056 From GTH1010-14001 to This manual includes: GTH1014-20404 Repair procedures from GTH1014E-10001 to GTH1016E-11304 Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine.
Page 2: Introduction
Copyright © 2016 by Terex Corporation 1272855 Rev A, March 2016 First Edition, First Printing Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. "GTH" is a trademark of Terex South Dakota, Inc.
Page 3: Revision History
December 2016 Service and Repair Manual Introduction Revision History Revision Date Section Procedure / Page / Description 3/2016 Initial Release 9/2016 Introduction Serial Number Legend 12/2016 Cover Serial Number Range Reference Examples: Electronic Version Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section –...
Page 4: Serial Number Legend
Service and Repair Manual December 2016 Introduction Serial Number Legend 1 Model 2 Model year 3 Facility code 4 Sequence number 5 Serial label 6 Serial number (stamped on chassis) 7 Serial label (located inside fork frame) GTH-1056 Part No. 1272855...
Page 5: Safety Rules
December 2016 Service and Repair Manual Safety Rules Section 1 Safety R ules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
Page 6: Personal Safety
Service and Repair Manual December 2016 Safety Rules Personal Safety Workplace Safety Any person working on or around a machine must Any person working on or around a machine must be aware of all known safety hazards. Personal be aware of all known safety hazards. Personal safety and the continued safe operation of the safety and the continued safe operation of the machine should be your top priority.
Page 7: Table Of Contents
December 2016 Table of Contents Introduction Introduction ......................ii Important Information ..................... ii Find a Manual for this Model .................. ii Serial Number Legend ..................iv Section 1 Safety Rules ......................v General Safety Rules ..................... v Section 2 Specifications ....................... 1 Machine Specifications ...................
Page 8 December 2016 Table of Contents How to Remove the Cable Bridge Assembly ..........22 How to Replace the Retraction Chain ............. 23 How to Replace the Extension Chains ............25 How to Remove the Boom ................27 How to Disassemble the Boom - GTH-1056 ........... 29 1-3 Boom Lift Cylinder ..................
Page 9 December 2016 Table of Contents How to Remove the Transmission ..............47 Hydraulic Pump ....................49 6-1 Hydraulic Pump ....................49 How to Test the Function Pump ..............49 How to Remove the Function Pump ............... 50 How to Install the Function ................51 How to Prime the Function Pump ..............
Page 10 December 2016 Table of Contents Diagnostic Display ..................... 82 John Deere 4045HF485 Engine Fault Codes ........... 84 Deutz TCD3.6 Engine Fault Codes ..............94 Perkins 1104 Engine Fault Codes ..............123 Section 5 Schematics ......................125 Introduction ......................125 Proximity Switch Legend ..................126 Fuse Panel Layout (to SN GTH1012-16291) .............
Page 11 December 2016 Table of Contents Harness Map - Options Road Lights ..............167 Harness Map - Options Enclosed Cab with Heater ..........170 Harness Map - Options Enclosed Cab with HVAC ..........171 Electrical Schematics ..................173 Electrical Schematic (to SN 12-16291) .............. 174 Electrical Schematic (from SN 12-16292 to 19340) ...........
Page 13: Specifications
December 2016 Service and Repair Manual Specifications Section 2 Specific ati ons Machine Specifications Fluid capacities Fuel tank 35 gallons Tires and wheels 132.5 liters Tire size 14.00 x 24 Hydraulic tank 44 gallons Tire ply rating 166.5 liters Weight, rough terrain tire 315 lbs Hydraulic system 55 gallons...
Page 14: Performance Specifications
Service and Repair Manual December 2016 Specifications Performance Specifications Hydraulic Oil Specifications 18 mph Drive speed, maximum Hydraulic Fluid Specifications 29 km/h Genie specifications require hydraulic oils which are 29,000 lbs Draw bar pull designed to give maximum protection to hydraulic 13,154 kg systems, have the ability to perform over a wide temperature range, and the viscosity index should...
Page 15 December 2016 Service and Repair Manual Specifications Chevron Rando HD Premium Oil Do not top off with incompatible hydraulic fluids. Hydraulic fluids MV Fluid Properties may be incompatible due to the differences in base additive ISO Grade chemistry. When incompatible Viscosity index fluids are mixed, insoluble materials may form and deposit...
Page 16 Service and Repair Manual December 2016 Specifications Chevron 5606A Hydraulic Oil Petro-Canada Environ MV 46 Fluid Properties Fluid Properties ISO Grade ISO Grade Viscosity index Viscosity index Kinematic Viscosity Kinematic Viscosity cSt @ 200°F / 100°C cSt @ 200°F / 100°C cSt @ 104°F / 40°C 15.0 cSt @ 104°F / 40°C...
Page 17: Hydraulic Component Specifications
December 2016 Service and Repair Manual Specifications Hydraulic Component UCON Hydrolube HP-5046 Fluid Specifications Properties Function pump Type: variable displacement piston pump ISO Grade Displacement 0 to 3.66 cu in Viscosity index 0 to 60 cc Kinematic Viscosity Flow rate @ 2400 rpm 38 gpm cSt @ 149°F / 65°C 144 L/min...
Page 18: Manifold Component Specifications
Service and Repair Manual December 2016 Specifications Manifold Component Primary Function Manifold Specifications System relief valve pressure, maximum 3500 psi (measured at test port TP) 241 bar Plug torque Boom extend relief valve pressure, 3500 psi maximum 241 bar SAE No. 2 50 in-lbs / 6 Nm Fork tilt relief valve pressure, maximum 3500 psi...
Page 19: Air Conditioner Refrigerant Specifications
December 2016 Service and Repair Manual Specifications Air Conditioner Refrigerant Specifications System Full Charge R134a 1 lb 14 oz Part No. 1272855 GTH-1056...
Page 20: John Deere 4045Hf485 Engine Specifications
Service and Repair Manual December 2016 Specifications John Deere 4045HF485 Engine Fuel requirement For fuel requirements, refer to the engine Operator 275 cu. in Displacement Manual for your engine. 4.5 liters Injection system Number of cylinders Injection pump make Stanadyne 4.19 x 5 inches Bore and Stroke Peak injection pressure...
Page 21: Deutz Tcd3.6 L4 Engine Specifications
December 2016 Service and Repair Manual Specifications Deutz TCD3.6 L4 Engine Fuel injection system Injection pump pressure, maximum 23200 psi 221 cu in Displacement 1600 bar 3.62 liters Fuel requirement Number of cylinders For fuel requirements, refer to the engine Operator 3.86 x 4.72 inches Bore and Stroke Manual for your engine.
Page 22: Perkins 1104D-E44Ta Engine Specifications
Service and Repair Manual December 2016 Specifications Perkins 1104D-E44TA Engine Fuel requirement For fuel requirements, refer to the engine Operator 269 cu. in Displacement Manual for your engine. 4.4 liters Fuel injection pressure, minimum 23700 psi Number of cylinders 1635 bar 4.13 x 5 inches Bore and Stroke Starter motor...
Page 23: Perkins 1204E-E44Ta Engine Specifications
December 2016 Service and Repair Manual Specifications Perkins 1204E-E44TA Engine Fuel requirement For fuel requirements, refer to the engine Operator 268.5 cu. in Displacement Manual for your engine. 4.4 liters Fuel injection pressure, minimum 23000 psi Number of cylinders 1585 bar 4.13 x 4.99 inches Bore and Stroke Starter motor...
Page 24: Dana T20000 Transmission Specifications
Service and Repair Manual December 2016 Specifications Dana T20000 Transmission ZF 4 WG-98 TC Transmission 3 speed powershift converter 4 speed powershift converter Transmission Type Transmission Type Speeds, Forward Speeds, Forward Speeds, Reverse Speeds, Reverse Torque Converter Torque Converter Maximum input 3100 rpm Maximum input 2600 rpm...
Page 25: Dana Planetary 213 Drive Axle Specifications
December 2016 Service and Repair Manual Specifications Dana Planetary 213 Drive Axle Integrated steer cylinder Steering Joints Heavy duty double U-joints 45° Steering angle, maximum Front Axle Lubrication Front differential 15 quarts 14.2 liters Axle planetary end (each) 2 quarts 1.9 liters Rear Axle Lubrication Rear differential...
Page 26: Hydraulic Hose And Fitting Torque Specifications
Service and Repair Manual December 2016 Specifications Hydraulic Hose and Fitting Torque Specifications SAE O-ring Boss Port (tube fitting - installed into Aluminum) Your machine is equipped with Parker Seal-Lok™ (all types) ORFS or 37° JIC fittings and hose ends. Genie SAE Dash Size Torque specifications require that fittings and hose ends be...
Page 27: Torque Procedure
December 2016 Service and Repair Manual Specifications Torque Procedure JIC 37° fittings Seal-Lok™ fittings Align the tube flare (hex nut) against the nose of the fitting body (body hex fitting) and tighten Replace the O-ring. The O-ring must be the hex nut to the body hex fitting to hand tight, replaced anytime the seal has been broken.
Page 28 Service and Repair Manual December 2016 Specifications Working clockwise on the body hex fitting, make a second mark with a permanent ink marker to indicate the proper tightening position. Refer to Illustration 2. Note: Use the JIC 37° Fitting table in this section to determine the correct number of flats, for the proper tightening position.
Page 29: Observe And Obey
December 2016 Service and Repair Manual Repair Procedures Section 3 Machine Configuration: Repair Pr oc edures  Unless otherwise specified, perform each repair procedure with the machine in the following configuration: • Machine parked on a firm, level surface • Boom in the stowed position Observe and Obey: •...
Page 30: About This Section
Service and Repair Manual December 2016 Repair Procedures About This Section Most of the procedures in this section should only be performed by trained service professional in a suitably equipped workshop. Select the appropriate repair procedure after troubleshooting the problem. Perform disassembly procedures to the point where repairs can be completed.
Page 31: Boom Components
December 2016 Service and Repair Manual Boom Components How to T est a Pr oximity Switc h How to Test a Proximity Switch Remove the switch from the machine. Do not Boom Proximity Switch disconnect the switch wire harness from the machine.
Page 32: How To Adjust The Boom Angle Proximity Switch
Service and Repair Manual December 2016 Boom Components How to Adj ust the Boom Angle Proximity Swi tch How to Adj ust the Boom Ex tend Proximity Switc h How to Adjust the Boom Angle How to Adjust the Boom Extend Proximity Switch Proximity Switch The boom angle proximity switch is attached to a...
Page 33: Boom
December 2016 Service and Repair Manual Boom Components How to R emove the Lifting F ork Fr ame How to Remove the Lifting Fork Boom Frame With the boom in the stowed position, attach a How to R eplac e the Boom W ear Pads How to Replace the Boom Wear lifting strap from an overhead crane to the top Pads...
Page 34: How To Remove The Cable Bridge Assembly
Service and Repair Manual December 2016 Boom Components How to R emove the Cable Bridge Ass embly How to Remove the Cable Bridge Working at the pivot end of the boom, remove the fasteners securing the hose roller Assembly assembly to boom tube number 1. Remove the hose roller assembly from the boom.
Page 35: How To Replace The Retraction Chain
December 2016 Service and Repair Manual Boom Components How to R eplac e the R etraction C hain How to Replace the Retraction Chain Note: Perform this procedure on a firm, level surface with the boom in the stowed position and the wheels chocked.
Page 36 Service and Repair Manual December 2016 Boom Components Locate the two chain anchors of the boom 14 Working at the fork end of the boom, securely retraction chains where they attach to the connect a 30 foot / 10 m length of rope to the chain anchor mount at the lower side of boom end of the chain.
Page 37: How To Replace The Extension Chains
December 2016 Service and Repair Manual Boom Components How to R eplac e the Extension C hai ns How to Replace the Extension 19 Working at the pivot end of the boom, route the chain over the roller and install the chain Chains onto the boom assembly using the pivot pin removed in step 10.
Page 38 Service and Repair Manual December 2016 Boom Components Select a chain tensioner. Remove the bow tie clip securing the chain anchor pin to the chain assembly. Remove the chain anchor pin from the assembly and remove the chain anchor from the tensioner assembly. Repeat this procedure, beginning with step 8, for the other chains.
Page 39: How To Remove The Boom
December 2016 Service and Repair Manual Boom Components How to R emove the Boom How to Remove the Boom 16 Working at the fork end of the boom, use the rope to carefully pull the chain through the Bodily injury hazard. This boom just until the end of the chain is procedure requires specific repair accessible.
Page 40 Service and Repair Manual December 2016 Boom Components Lower the fork level cylinder onto the chassis. 16 Use a soft metal drift to remove the boom pivot pin. Crushing hazard. Keep hands clear of the cylinder manifold Crushing hazard. The boom will when lowering the cylinder.
Page 41: How To Disassemble The Boom - Gth1056
December 2016 Service and Repair Manual Boom Components How to Dis ass embl e the Boom - GTH-1056 How to Disassemble the Boom - Remove the fastener securing the fork level cylinder rod-end pivot pin to the fork frame GTH1056 mount.
Page 42 Service and Repair Manual December 2016 Boom Components 14 Working at the pivot end of the boom, remove 17 Working at the pivot end of the boom, remove the hose keepers from the hose roller the fasteners securing the hose roller assembly.
Page 43 December 2016 Service and Repair Manual Boom Components 21 Working at the pivot end of the boom, carefully 30 Working at the pivot end of the boom, remove remove the cable bridge from the boom. the fasteners securing the chain roller to boom tube number 2.
Page 44: Boom Lift Cylinder
Service and Repair Manual December 2016 Boom Components Use a soft metal drift to remove the pivot pin. Boom Lift Cylinder Remove the fasteners securing the lift cylinder rod-end pivot pin to the boom. How to Remove the Lift Cylinder Use a soft metal drift to remove the pivot pin.
Page 45: Boom Extension Cylinder
December 2016 Service and Repair Manual Boom Components Remove the extension cylinder support loop from the underside of the boom. Boom Extension Cylinder Note: The extension cylinder support loop is located at the fork end of the boom. How to Remove the Extension Remove the fasteners securing the extension Cylinder cylinder pivot pins to the boom.
Page 46: Fork Level Cylinder
Service and Repair Manual December 2016 Boom Components Tag, disconnect and plug the fork level cylinder hoses from the cylinder manifolds. Fork Level Cylinder Cap the fittings. Bodily injury hazard. Spraying How to Remove the Fork Level hydraulic oil can penetrate and Cylinder burn skin.
Page 47: Hydraulic Hoses
December 2016 Service and Repair Manual Boom Components Working near the center of the boom assembly, tag, disconnect and plug the Hydraulic Hoses hydraulic hoses from the hydraulic hard lines under boom tube number number 1. Cap the How to R eplac e the F ork Lev el and/or Auxiliary Cyli nder H oses , GTH-1056 How to Replace the Fork Level hard lines.
Page 48 Service and Repair Manual December 2016 Boom Components Replace the upper hoses: 10 Working at the fork end of the boom, remove the fasteners securing the cable bridge slider Fully retract the boom. to the cable bridge. Remove the slider from the boom.
Page 49: Operator's Compartment
December 2016 Service and Repair Manual Operator's Compartment Locate the brake manifold under the manifold inspection cover. Tag, disconnect and plug the hydraulic hose at the underside of the brake Operator's Compartment manifold. Cap the fitting. Refer to Brake Manifold Components. How to Remove the Operator's Working under the dashboard, locate the Compartment...
Page 50 Service and Repair Manual December 2016 Operator's Compartment 11 Models with dual joystick: Tag, disconnect 17 Support and secure the operator's and plug the hydraulic hoses at ports JT2, compartment to an adjustable table capable of JT4, JS3 and JS1 of the primary function supporting the weight and that will allow the manifold.
Page 51: Machine Controls
December 2016 Service and Repair Manual Operator's Compartment How to R emove the Steering Wheel How to Remove the Steering Machine Controls Wheel Open the access door above the hydraulic How to R emove the Steering Col um n How to Remove the Steering tank.
Page 52: How To Remove The Steer Orbitral
Service and Repair Manual December 2016 Operator's Compartment How to R emove the Steer Or bitral How to R emove the Joy stick - Models with Si ngle J oys tick How to Remove the Steer Orbitral How to Remove the Joystick - Models with Single Joystick Remove the steering column.
Page 53: How To Remove The Joystick - Models With Dual Joysticks
December 2016 Service and Repair Manual Operator's Compartment How to R emove the Joy stick - Models with Dual J oys ticks How to R emove the Brake Pedal Ass embly How to Remove the Joystick - How to Remove the Brake Pedal Models with Dual Joysticks Assembly Disconnect the battery from the machine.
Page 54: How To Remove The Gauge Cluster Assembly
Service and Repair Manual December 2016 Operator's Compartment How to R emove the Gauge Clus ter Ass em bly How to R emove the Diagnostic Displ ay How to Remove the Gauge How to Remove the Gauge Cluster Assembly Cluster Assembly Disconnect the battery from the machine.
Page 55: Fuel And Hydraulic Tanks
December 2016 Service and Repair Manual Fuel and Hydraulic Tanks Place a drain pan or other suitable container under the hydraulic tank. Refer to Specifications, Machine Specifications. Fuel and Hydraulic Tanks Remove the drain plug from the hydraulic tank and completely drain the tank. How to Remove the Fuel and Bodily injury hazard.
Page 56: Engines
Service and Repair Manual December 2016 Engines How to Repair the Deutz TD3.6 L4 and TCD3.6 L4 Engine Engines Repair procedures and additional engine information is available in the Deutz TCD3.6 How to R epair the J ohn D eere 4045T Engi ne How to Repair the John Deere Operation Manual and the Deutz TD3.6 L4 and 4045T Engine...
Page 57: How To Remove The Engine
December 2016 Service and Repair Manual Engines How to R emove the Engi ne How to Remove the Engine John Deere models: Open the engine access cover at the tank side of the machine. Locate Note: When removing a hose assembly or fitting, the fuel supply line where it is attached to the the O-ring (if equipped) on the fitting and/or hose fuel filter/water separator.
Page 58: Engine Fault Codes
Service and Repair Manual December 2016 Engines Engine Fault Codes How to Retrieve Engine Fault Codes When the engine Electronic Control Module (ECM) detects an abnormal operating condition, a fault code is immediately stored in the ECM memory. At the same time, a colored warning lamp is illuminated and the fault code is shown on the engine diagnostic display, is located on the dashboard in the operator's compartment.
Page 59: Transmission
December 2016 Service and Repair Manual Transmission How to Remove the Transmission Note: When removing a hose assembly or fitting, Transmission the O-ring (if equipped) on the fitting and/or hose end must be replaced. All connections must be torqued to specification during installation. Refer to Specifications, Hydraulic Hose and Fitting Torque How to R epair the Tr ansmissi on How to Repair the Transmission...
Page 60 Service and Repair Manual December 2016 Transmission Tag, disconnect and plug the hydraulic pump high pressure line at the function manifold. Cap the fitting. Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually.
Page 61: Hydraulic Pump
December 2016 Service and Repair Manual Hydraulic Pump Observe the pressure gauge while cranking the engine in one second intervals. Hydraulic Pump Result: If the pressure gauge reads 3190 psi / 220 bar, immediately stop. The pump is good. How to T est the Func tion Pum p How to Test the Function Pump Result: If the pressure fails to reach 3190 psi / 220 bar, the pump needs to be adjusted OR or...
Page 62: How To Remove The Function Pump
Service and Repair Manual December 2016 Hydraulic Pump How to R emove the Functi on Pum p How to Remove the Function Tag, disconnect and plug the large hydraulic pump supply hose at the pump. Cap the fitting Pump on the pump. Bodily injury hazard.
Page 63: How To Install The Function
December 2016 Service and Repair Manual Hydraulic Pump How to Ins tall the F uncti on How to Prime the F uncti on Pump How to Install the Function Pump How to Prime the Function Pump Note: When removing a hose assembly or fitting, Carefully install the hydraulic pump onto the the O-ring (if equipped) on the fitting and/or hose transmission.
Page 64: How To Adjust The Function Pump Standby Pressure
Service and Repair Manual December 2016 Hydraulic Pump How to Adj ust the Functi on Pum p Standby Pr ess ure How to Adjust the Function Pump Remove the plug and slowly fill the case drain port of the pump with hydraulic fluid until the Standby Pressure oil level is even with the bottom of the hole.
Page 65: How To Adjust The Function Pump Pressure Compensator
December 2016 Service and Repair Manual Hydraulic Pump How to Adj ust the Functi on Pum p Press ure Com pens ator How to Adjust the Function Pump Loosen the set screw for the standby pressure adjustment screw. Standby Pressure Note: Two people will be required to perform this procedure.
Page 66 Service and Repair Manual December 2016 Hydraulic Pump Loosen the set screw for the pressure Adjust the pressure compensator pressure. compensator adjustment screw. Turn the adjustment screw clockwise to increase the pressure or counterclockwise to decrease the pressure. Tighten the set screw. Component damage hazard.
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Page 68: Manifolds
Service and Repair Manual December 2016 Manifolds Primary Function Manifold Components - Models with Single Joystick The primary function manifold is located under the manifold inspection cover. Index Schematic Description Function Torque Item Solenoid valve, 2 position 4 way Function select -boom extend and 20 ft-lbs / 27 Nm sway left Directional valve, 3 position 4 way,...
Page 69 December 2016 Service and Repair Manual Manifolds Part No. 1272855 GTH-1056...
Page 70 Service and Repair Manual December 2016 Manifolds Primary Function Manifold Components - Models with Single Joystick The primary function manifold is located under the manifold inspection cover. Index Schematic Description Function Torque Item Check valve, 5 psi / 0.3 bar Boom extend circuit 12-14 ft-lbs / 16-19 Nm Check valve, 5 psi / 0.3 bar...
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Page 72: Primary Function Manifold Components - Models With Dual Joysticks
Service and Repair Manual December 2016 Manifolds Primary Function Manifold Components - Models with Dual Joysticks The primary function manifold is located under the manifold inspection cover. Index Schematic Description Function Torque Item Directional valve, 3 position 4 way, pilot Sway left/right 33-37 ft-lbs / 45-50 Nm operated...
Page 73 December 2016 Service and Repair Manual Manifolds Part No. 1272855 GTH-1056...
Page 74 Service and Repair Manual December 2016 Manifolds Primary Function Manifold Components - Models with Dual Joysticks The primary function manifold is located under the manifold inspection cover. Index Schematic Description Function Torque Item Check valve, 5 psi / 0.3 bar Sway right circuit 12-14 ft-lbs / 16-19 Nm Check valve, 5 psi / 0.3 bar...
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Page 76: Secondary Function Manifold Components
Service and Repair Manual December 2016 Manifolds Secondary Function Manifold Components The secondary function manifold is located under the manifold inspection cover. Index Schematic Description Function Torque Item DO3 valve, 3 position 4 way Steer left/right 60 in-lbs / 6.8 Nm Pressure reducing/relief valve, 50 psi / Rear lock-up circuit 25-27 ft-lbs / 34-37 Nm...
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Page 78: Outrigger Manifold Components
Service and Repair Manual December 2016 Manifolds Outrigger Manifold Components The outrigger manifold is located under the outrigger inspection cover. Index Schematic Description Function Torque Item Solenoid valve, 3 position 4 way Left outrigger 25 ft-lbs / 34 Nm extend/retract Solenoid valve, 3 position 4 way Right outrigger 25 ft-lbs / 34 Nm...
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Page 80: Auxiliary Manifold Components (Option)
Service and Repair Manual December 2016 Manifolds Auxiliary Manifold Components (option) The auxiliary manifold is located under the transmission inspection cover. Index Schematic Description Function Torque Item Check valve, 5 psi / 0.3 bar Auxiliary 'A1' circuit 12-14 ft-lbs / 16-19 Nm DO3 valve, 3 position 4 way Auxiliary function enable 60 in-lbs / 6.8 Nm...
Page 81: Brake Manifold Components
December 2016 Service and Repair Manual Manifolds Brake Manifold Components The brake manifold is located under the manifold inspection cover. Index Schematic Description Function Torque Item Pressure switch, 450 psi / 31 bar Clutch cut-off pressure 11 ft-lbs / 14.9 Nm Pressure switch, 50 psi / 3.4 bar Brake light pressure (option) 11 ft-lbs / 14.9 Nm...
Page 82: Ac Hydraulic Manifold Components
Service and Repair Manual December 2016 Manifolds AC Hydraulic Manifold Components The AC Hydraulic manifolds are located under the manifold inspection cover. Index Schematic Description Function Torque Item Solenoid valve, 2 position 2 way Controls motor 20 ft-lbs / 27.1 Nm Flow control valve, 3 gpm/ 11.3 lpm Regulates flow 33-37 ft-lbs / 45-50 Nm...
Page 83: Valve Adjustments - Secondary Function Manifold
December 2016 Service and Repair Manual Manifolds Start the engine. Allow the engine to idle. Valve Adjustments - Secondary Fully turn and hold the steering wheel in the Function Manifold left direction and allow the wheels to fully turn to the left. Continue holding the steering while observing the pressure reading on the How to Set the Steer System Pres sur e How to Set the Steer System...
Page 84: How To Set The Parking Brake System Pressure
Service and Repair Manual December 2016 Manifolds How to Set the Parki ng Br ake Sy stem Pr ess ure How to Set the Parking Brake Start the engine. Allow the engine to idle. System Pressure Result: The pressure gauge reads 400 psi / 27.5 bar.
Page 85: How To Set The Differential Lock/Joystick System Pressure
December 2016 Service and Repair Manual Manifolds How to Set the Differ enti al Lock/J oysti ck System Press ure How to Set the Differential Start the engine. Allow the engine to idle. Lock/Joystick System Pressure Result: The pressure gauge reads 400 psi / 27.5 bar.
Page 86: How To Set The Rear Lock-Up System Pressure
Service and Repair Manual December 2016 Manifolds How to Set the R ear Lock-up Sys tem Pressur e How to Set the Rear Lock-up Start the engine. Allow the engine to idle. System Pressure Result: The pressure gauge reads 50 psi / 3.4 bar.
Page 87: Valve Coil Resistance Specification
December 2016 Service and Repair Manual Manifolds Valve Coil Resistance Specification Valve Coils Note: The following coil resistance specifications How to Test a Coil are at an ambient temperature of 68°F / 20°C. As valve coil resistance is sensitive to changes in air A properly functioning coil provides an temperature, the coil resistance will typically electromotive force which operates the solenoid...
Page 88: How To Test A Coil Diode
Service and Repair Manual December 2016 Manifolds How to Test a Coil Diode Properly functioning coil diodes protect the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil. Faulty diodes can fail to protect the electrical system, resulting in a tripped circuit breaker or component damage.
Page 89: Axle
December 2016 Service and Repair Manual Axle Support and secure the axle to an appropriate lifting device. Axles Remove the fasteners securing the sway cylinder rod-end pivot pin to the chassis. How to R emove the Axl e How to Remove the Axle Use a soft metal drift to remove the pivot pin.
Page 90: Outriggers
Service and Repair Manual December 2016 Outriggers Use a soft metal drift to remove the outrigger cylinder barrel-end pivot pin. Lower the cylinder onto the outrigger. Outriggers Crushing hazard. The cylinder How to R emove an Outrigger How to Remove an Outrigger may become unbalanced and fall if not properly supported when Extend the outrigger until the pad just touches...
Page 91: How To Remove An Outrigger Cylinder
December 2016 Service and Repair Manual Outriggers How to R emove an Outrigger Cyli nder How to Remove an Outrigger Remove the fasteners securing the outrigger cylinder barrel-end pivot pin to the chassis. Cylinder Use a soft metal drift to remove the pivot pin. Note: When removing a hose assembly or fitting, the O-ring (if equipped) on the fitting and/or hose Crushing hazard.
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Page 93: Observe And Obey
December 2016 Service and Repair Manual Fault Codes Section 4 Faul t Codes Before Troubleshooting:  Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test Observe and Obey: equipment are available and ready for use.
Page 94: Diagnostic Display
Service and Repair Manual December 2016 Diagnostic Display If the word "Next" appears at the bottom of the display, this indicates that additional active When the engine Electronic Control Module (ECM) fault codes exist. Use the arrow keys to scroll detects an abnormal operating condition, a fault to the next code.
Page 95 December 2016 Service and Repair Manual Diagnostic Display Models from Serial Number All Models GTH1012-16292 and GTH1014E-10001 Active Codes vs Stored Codes The fault code is displayed on the LCD display Active fault codes, indicating an engine condition or which is located on the gauge cluster in the conditions which have not been corrected, are operator's compartment.
Page 96: John Deere 4045Hf485 Engine Fault Codes
Service and Repair Manual December 2016 John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 000028 Throttle #3 Voltage Out of Range High Check Sensor and Wiring Throttle #3 Voltage Out of Range Low Check Sensor and Wiring Throttle #3 Voltage Out of Range Contact Servicing Dealer...
Page 97 December 2016 Service and Repair Manual John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 000105 Exhaust Gas Recirculation Air Temperature High - Check Air Cleaner, Aftercooler, or Room Most Severe Temperature Exhaust Gas Recirculation Air Temperature Input Check Sensor and Wiring...
Page 98 Service and Repair Manual December 2016 John Deere 4045HF485 Engine Fault Codes GTH-1056 Part No. 1272855...
Page 99 December 2016 Service and Repair Manual John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 000190 Engine Speed High-Most Severe Reduce Engine Speed Engine Speed High-Moderately Severe Reduce Engine Speed 000412 Exhaust Gas Recirculation Temperature Input Voltage Contact Servicing Dealer...
Page 100 Service and Repair Manual December 2016 John Deere 4045HF485 Engine Fault Codes GTH-1056 Part No. 1272855...
Page 101 December 2016 Service and Repair Manual John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 000640 External Engine Protection Signal Not Recognized Engine External Protection Unknown. Check Installation 000641 Turbocharger Actuator Disabled Contact Servicing Dealer Turbocharger Actuator Current Low or Open Circuit Contact Servicing Dealer...
Page 102 Service and Repair Manual December 2016 John Deere 4045HF485 Engine Fault Codes GTH-1056 Part No. 1272855...
Page 103 December 2016 Service and Repair Manual John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 000656 Cylinder #6 Injector Part Number Not Recognized Contact Servicing Dealer Cylinder #6 Electronic Injector Circuit Open Check Injector Wiring or Injector Solenoid Cylinder #6 Electronic Injector Circuit Shorted Check Injector Wiring or Injector Solenoid...
Page 104 Service and Repair Manual December 2016 John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 001209 Exhaust Pressure Incorrect Contact Servicing Dealer Exhaust Pressure Sensor Voltage Out of Range High Contact Servicing Dealer Exhaust Pressure Sensor Voltage Out of Range Low Contact Servicing Dealer 001347 Fuel Pump Pressurizing Assembly #1 Sensor Voltage...
Page 105 December 2016 Service and Repair Manual John Deere 4045HF485 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Corrective Action 002791 Exhaust Gas Recirculation Valve Sensor Voltage Contact Servicing Dealer Mismatch Exhaust Gas Recirculation Valve Sensor Voltage Out Contact Servicing Dealer of Range High Exhaust Gas Recirculation Valve Sensor Voltage Out...
Page 106: Deutz Tcd3.6 Engine Fault Codes
Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description Handthrottle; signal out of range, short circuit to battery Handthrottle; signal out of range, short circuit to ground Actuator error EGR-Valve (2.9;3.6) or Throttle-Valve (6.1,7.8);...
Page 107 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes Part No. 1272855 GTH-1056...
Page 108 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description Air filter differential pressure; system reaction initiated Sensor error airfilter differential pressure; short circuit to battery Sensor error airfilter differential pressure;...
Page 109 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes Part No. 1272855 GTH-1056...
Page 110 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description Oil temperature; out of range, system reaction initiated Physical range check low for oil temperature Oil temperature;...
Page 111 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description Injector 1 (in firing order); short circuit High side to low side short circuit in the injector 1 (in firing order) Injector 1 (in firing order);...
Page 112 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description Cold start aid relay open load Cold start aid relay; over temperature error Timeout Error of CAN-Receive-Frame TSC1TE;...
Page 113 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 1188 Wastegate; status message from ECU missing Wastegate actuator; blocked Turbo charger wastegate actuator;...
Page 114 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 2791 EGR actuator, temperature critical high EGR actuator, CAN error EGR actuator supply voltage is above the maximum threshold EGR actuator supply voltage is below minimum threshold EGR actuator current is above maximum threshold...
Page 115 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 3248 Exhaust gas temperature particulate filter downstream; out of range, system reaction initiated Exhaust gas temperature particulate filter downstream;...
Page 116 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 4243 SCR system heater diagnostic reports error; shut off SCR-system 4334 Urea pump pressure;...
Page 117 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 4375 Urea pump motor; short circuit to battery Urea pump motor; short circuit to ground Urea pump motor;...
Page 118 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes GTH-1056 Part No. 1272855...
Page 119 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23006 64254 3 Controller mode switch; short circuit to battery Controller mode switch;...
Page 120 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23470 64718 2 Pressure Relief Valve (PRV) forced to open Maximum rail pressure in limp home mode exceeded (PRV) Pressure Relief Valve (PRV) error;...
Page 121 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23698 64946 11 Shut off request from supervisory monitoring function 23704 Timeout Error of CAN-Transmit_Frame EEC3 23717 64965 12...
Page 122 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23723 64971 11 Detection of AdBlue filled SCR system in Init-State 23766 65014 9 Timeout Error of CAN-Receive-Frame Active TSC1AE 23767 65015 9...
Page 123 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23911 65159 0 Burner dosing valve (DV2); overcurrent at the end of the injection phase Burner dosing valve (DV2);...
Page 124 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes GTH-1056 Part No. 1272855...
Page 125 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23917 65165 0 Physical range check high for DV1 & DV2 upstream pressure; shut off regeneration Physical range check low for DV1 &...
Page 126 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes GTH-1056 Part No. 1272855...
Page 127 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23924 Short circuit to ground actuator relay 2 23925 Short cicuit to battery error of actuator relay 3 Short circuit to ground actuator relay 3 23926 Short cirucit to dround actuator relay 4...
Page 128 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23943 65191 9 Timeout Error (PCK2PCK) for CAN-Receive-Frame AT1OGCVol2 information; factors & Sensorcalibration for NOX Sensor (SCR-system downstream cat;...
Page 129 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 23984 UB6; Short circuit to battery error of actuator relay 6 23986 Actuator relay 5;...
Page 130 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 24011 65259 0 Zerofuel calibration injector 7 (in firing order); maximum value exceeded Zerofuel calibration injector 7 (in firing order);...
Page 131 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 24035 65283 12 Injector diagnostics; time out error in the SPI communication 24036 65284 12 Injector diagnostics Slave;...
Page 132 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 24065 Pressure sensor upstream SCR-CAT, pressure above upper physical threashold Pressure sensor upstream SCR-CAT, pressure below lower physical threashold Pressure sensor upstream SCR-CAT, plausibility error Pressure sensor upstream SCR-CAT, short circuit battery or open load...
Page 133 December 2016 Service and Repair Manual Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 24097 65345 9 Timeout error of CAN-Transmit-Frame DPFBrnAirPmpCtl 24098 65346 9 Timeout error of CAN-Transmit-Frame ComDPFBrnPT 24099 65347 9 Timeout error of CAN-Transmit-Frame ComDPFC0...
Page 134 Service and Repair Manual December 2016 Deutz TCD3.6 Engine Fault Codes SPN = Suspect Parameter Number ASPN = Alternate Suspect Parameter Number FMI = Failure Mode Identifier ASPN FMI Description 24116 65364 9 Timeout error of CAN-Transmit-Frame SCR2 24117 65365 9 Timeout error of CAN-Transmit-Frame SCR3 24118 65366 9 Timeout error of CAN-Receive-Frame ComRxCM0...
Page 135: Perkins 1104 Engine Fault Codes
December 2016 Service and Repair Manual Perkins 1104 Engine Fault Codes FMI Description SPN = Suspect Parameter Number Fuel rail pressure open/short to battery FMI = Failure Mode Identifier positive (+) FMI Description Fuel rail pressure short to ground Incorrect throttle switch inputs System voltage high Throttle position sensor: voltage above System voltage low...
Page 136 Service and Repair Manual December 2016 Perkins 1104 Engine Fault Codes SPN = Suspect Parameter Number FMI = Failure Mode Identifier Description Cylinder #3 injector data incorrect Cylinder #3 injector open circuit Cylinder #3 injector short Cylinder #3 injector not responding Cylinder #4 injector data incorrect Cylinder #4 injector open circuit Cylinder #4 injector short...
Page 137: Schematics
December 2016 Service and Repair Manual Schematics Section 5 About This Section Schem atics There are two groups of schematics in this section. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged Observe and Obey: circuits could result in death or serious injury.
Page 138: Proximity Switch Legend
Service and Repair Manual December 2016 Proximity Switch Legend 1 Boom Angle Proximity Switch PX2 (under boom pivot pin) 2 Boom Extend Proximity Switch PX1 (under plate at top of boom tube, GTH-1056 only) GTH-1056 Part No. 1272855...
Page 139: Fuse Panel Layout (To Sn Gth1012-16291)
December 2016 Service and Repair Manual Fuse Panel Layout (to SN GTH1012-16291) FUSE PANEL F20.9, F20.10, F20.11 and F20.11 are for machine options, refer to electrical schematics. PCB Board Fuse Panel located in the Cab Part No. 1272855 GTH-1056...
Page 140: Fuse Panel Layout (From Sn Gth1012-16292)
Service and Repair Manual December 2016 Fuse Panel Layout (from SN GTH1012-16292) Perkins Engine Circuit Breakers Located in Tank Assembly John Deere Engine Circuit Breakers Located in Tank Assembly PCB Board Fuse Panel located in the Cab GTH-1056 Part No. 1272855...
Page 141: Fuse Panel Layout (From Sn Gth1014E-10353)
December 2016 Service and Repair Manual Fuse Panel Layout (from SN GTH1014E-10353) Perkins Engine Circuit Breakers Located in Tank Assembly PCB Board Fuse Panel located in the Cab Part No. 1272855 GTH-1056...
Page 142: Electrical Component Legend (To Sn Gth1012-16291)
Service and Repair Manual December 2016 Electrical Component Legend (to SN GTH1012-16291) Item Description Item Description Battery Light Low battery Circuit Breaker, 40A Engine oil pressure Capacitor, 4700mf Back up light Control relay Low brake pressure Horn Parking brake on CR11 Boom up Transmission oil pressure...
Page 143 December 2016 Service and Repair Manual Electrical Component Legend (to SN GTH1012-16291) Item Description Switch SW23 Transmission control SW24 Parking brake SW34 Sway enable SW35 Auxiliary control SW39 Right outrigger SW40 Left outrigger SW42 Tilt enable SW43 Steer select SW44 Horn SW77 Differential lock...
Page 144: Electrical Component Legend (From Sn Gth1012-16292)
Service and Repair Manual December 2016 Electrical Component Legend (from SN GTH1012-16292) Item Description Item Description Alternator Fuse 15 Amp - Break/Shift Battery 10 Amp - Aux Hydraulics Main Battery 10 Amp – Rear Axle Oscillate Circuit Breaker 10 Amp – Sway/Tilt 50 Amp Circuit Breaker 5 Amp - Horn 30 Amp Circuit Breaker...
Page 145 December 2016 Service and Repair Manual Electrical Component Legend (from SN GTH1012-16292) Item Description Item Description LED Light Motor Ignition Power ON Resistor Options Power Relay ON Switch Horn Relay ON Key Start Switch Turn Signal ON Parking Brake Switch Road Lights, Work Lights ON Boom Angle Switch Sway Enable Coil Power ON...
Page 146: Wire Color Legend
Service and Repair Manual December 2016 Wire Color Legend Wire Color Legend Item Description Item Description Throttle Pedal Blue Turn Signal Shifter BL/BK Blue/Black Valve Coil BL/RD Blue/Red Sway Left Enable SV1 BL/WH Blue/White Y72A Tilt Up Enable SV2 Black Sway Right Enable SV3 BK/RD Black/Red...
Page 147: Telematics Connector Pin Legend
December 2016 Service and Repair Manual Telematics Connector Pin Legend Genie installed Telematics connector is wired with an Active High digital input. Circuit Type Circuit Properties Genie Machine Function(s) Telematics Use Case System Power 12 VDC Battery Positive – constant power Supply power to device 5 Amp Max.
Page 148: Wireless Certifications
Service and Repair Manual December 2016 Telematics Connector Pin Legend Remote Disable Engine Start Relay Configuration Telematics Active High - Schematic Telematics Active Low - Schematic (standard wiring) (optional wiring) Ignition Start Input Relay Telematics with Active High input Telematics with Active Low input Wireless Certifications Telematic device(s) should comply with specific wireless carrier certifications where applicable and comply with the following:...
Page 149: Electrical Symbol Legend
December 2016 Service and Repair Manual Electrical Symbol Legend Battery Coil, solenoid or relay Horn or alarm Flashing beacon Gauge Diode Hour meter Fuse with amperage Foot switch T-circuits connect Limit Switch Power relay Coil with suppression Fuel or RPM solenoid T-circuits connect at Circuits crossing - no Quick disconnect...
Page 150: Hydraulic Symbols Legend
Service and Repair Manual December 2016 Hydraulic Symbols Legend Orifice with size Check valve Shut off valve Brake Pump, bi-directional Motor, 2 speed Pump, fixed displacement Motor, bi-directional variable displacement bi-directional Pump, prime mover (engine Shuttle valve. 2 position, Double acting cylinder Differential sensing valve or motor) 3 way...
Page 151: Electrical Schematics - Harness Maps
December 2016 Service and Repair Manual Harness Map - Control System Power Single Joystick (to SN 10387)
Page 152: Harness Map - Control System Power Single Joystick (To Sn 10387)
Service and Repair Manual December 2016 Harness Map - Control System Power Single Joystick (to SN 10387) GTH-1056 Part No. 1272855...
Page 153: Harness Map - Control System Ground Single Joystick (To Sn 10387)
December 2016 Service and Repair Manual Harness Map - Control System Ground Single Joystick (to SN 10387) Part No. 1272855 GTH-1056...
Page 154 Service and Repair Manual December 2016 Harness Map - Control System Ground Single Joystick (to SN 10387)
Page 155 December 2016 Service and Repair Manual Harness Map - Control System Power Single Joystick (to SN 10387)
Page 156: Harness Map - Control System Power Dual Joystick (To Sn 10387)
Service and Repair Manual December 2016 Harness Map - Control System Power Dual Joystick (to SN 10387) GTH-1056 Part No. 1272855...
Page 157: Harness Map - Control System Ground Dual Joystick (To Sn 10387)
December 2016 Service and Repair Manual Harness Map - Control System Ground Single Joystick (to SN 10387) Part No. 1272855 GTH-1056...
Page 158 Service and Repair Manual December 2016 Harness Map - Control System Ground Single Joystick (to SN 10387)
Page 159 December 2016 Service and Repair Manual Harness Map - Control System Power Single Joystick (from SN 10388)
Page 160: Harness Map - Control System Power Single Joystick (From Sn 10388)
Service and Repair Manual December 2016 Harness Map - Control System Power Single Joystick (from SN 10388) GTH-1056 Part No. 1272855...
Page 161: Harness Map - Control System Ground Single Joystick (From Sn 10388)
December 2016 Service and Repair Manual Harness Map - Control System Ground Single Joystick (from SN 10388) Part No. 1272855 GTH-1056...
Page 162 Service and Repair Manual December 2016 Harness Map - Control System Ground Single Joystick (from SN 10388)
Page 163 December 2016 Service and Repair Manual Harness Map - Control System Power Single Joystick (from SN 10388)
Page 164: Harness Map - Control System Power Dual Joystick (From Sn 10388)
Service and Repair Manual December 2016 Harness Map - Control System Power Dual Joystick (from SN 10388) GTH-1056 Part No. 1272855...
Page 165: Harness Map - Control System Ground Dual Joystick (From Sn 10388)
December 2016 Service and Repair Manual Harness Map - Control System Ground Single Joystick (from SN 10388) Part No. 1272855 GTH-1056...
Page 166 Service and Repair Manual December 2016 Harness Map - Control System Ground Single Joystick (from SN 10388)
Page 167 December 2016 Service and Repair Manual Harness Map - Deutz 3.6TCD Engine Battery Power and Ground...
Page 168: Harness Map - Deutz 3.6Tcd Engine Battery Power And Ground
Service and Repair Manual December 2016 Harness Map - Deutz 3.6TCD Engine Battery Power and Ground GTH-1056 Part No. 1272855...
Page 169: Harness Map - Perkins 1104D Engine Battery Power And Ground
December 2016 Service and Repair Manual Harness Map - Perkins 1104D Engine Battery Power and Ground Part No. 1272855 GTH-1056...
Page 170 Service and Repair Manual December 2016 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout...
Page 171 December 2016 Service and Repair Manual Harness Map - Perkins 1204E Engine Battery Power and Ground...
Page 172: Harness Map - Perkins 1204E Engine Battery Power And Ground
Service and Repair Manual December 2016 Harness Map - Perkins 1204E Engine Battery Power and Ground GTH-1056 Part No. 1272855...
Page 173 December 2016 Service and Repair Manual Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout (to SN 10387)
Page 174: Harness Map - Options Auxiliary Hydraulics, Beacon And 3Rd Gear Lockout (To Sn 10387)
Service and Repair Manual December 2016 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout (to SN 10387) GTH-1056 Part No. 1272855...
Page 175: Harness Map - Options Auxiliary Hydraulics, Beacon And 3Rd Gear Lockout (From Sn 10388)
December 2016 Service and Repair Manual Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout (from SN 10388) Part No. 1272855 GTH-1056...
Page 176 Service and Repair Manual December 2016 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout (from SN 10388)
Page 177 December 2016 Service and Repair Manual Harness Map - Options Work Lights...
Page 178: Harness Map - Options Work Lights
Service and Repair Manual December 2016 Harness Map - Options Work Lights GTH-1056 Part No. 1272855...
Page 179: Harness Map - Options Road Lights
December 2016 Service and Repair Manual Harness Map - Options Road Lights Part No. 1272855 GTH-1056...
Page 180 Service and Repair Manual December 2016 Harness Map - Options Road Lights...
Page 181 December 2016 Service and Repair Manual Harness Map - Options Enclosed Cab with Heater...
Page 182: Harness Map - Options Enclosed Cab With Heater
Service and Repair Manual December 2016 Harness Map - Options Enclosed Cab with Heater GTH-1056 Part No. 1272855...
Page 183: Harness Map - Options Enclosed Cab With Hvac
December 2016 Service and Repair Manual Harness Map - Options Enclosed Cab with HVAC Part No. 1272855 GTH-1056...
Page 184 Service and Repair Manual December 2016 Harness Map - Options Enclosed Cab with HVAC...
Page 185: Electrical Schematics
December 2016 Service and Repair Manual Electrical Schematic (to SN 12-16291)
Page 186: Electrical Schematic (To Sn 12-16291)
Service and Repair Manual December 2016 Electrical Schematic (to SN 12-16291) GTH-1056 Part No. 1272855...
Page 187 December 2016 Service and Repair Manual Electrical Schematic (to SN 12-16291) Part No. 1272855 GTH-1056...
Page 188 Service and Repair Manual December 2016 Electrical Schematic (to SN 12-16291)
Page 189 December 2016 Service and Repair Manual Electrical Schematic (from SN 12-16292 to 19340)
Page 190: Electrical Schematic (From Sn 12-16292 To 19340)
Service and Repair Manual December 2016 Electrical Schematic (from SN 12-16292 to 19340) GTH-1056 Part No. 1272855...
Page 191 December 2016 Service and Repair Manual Electrical Schematic (from SN 12-16292 to 19340) Part No. 1272855 GTH-1056...
Page 192 Service and Repair Manual December 2016 Electrical Schematic (from SN 12-16292 to 19340)
Page 193 December 2016 Service and Repair Manual Electrical Schematic (from SN 14-19341 to 20404) (from SN 14E-10001 to 10387)
Page 194: Electrical Schematic (From Sn 14-19341 To 20404) (From Sn 14E-10001 To 10387)
Service and Repair Manual December 2016 Electrical Schematic (from SN 14-19341 to 20404) (from SN 14E-10001 to 10387) GTH-1056 Part No. 1272855...
Page 195 December 2016 Service and Repair Manual Electrical Schematic (from SN 14-19341 to 20404) (from SN 14E-10001 to 10387) Part No. 1272855 GTH-1056...
Page 196 Service and Repair Manual December 2016 Electrical Schematic (from SN 14-19341 to 20404) (from SN 14E-10001 to 10387)
Page 197 December 2016 Service and Repair Manual Electrical Schematic (from SN 14E-10388)
Page 198: Electrical Schematic (From Sn 14E-10388)
Service and Repair Manual December 2016 Electrical Schematic (from SN 14E-10388) GTH-1056 Part No. 1272855...
Page 199 December 2016 Service and Repair Manual Electrical Schematic (from SN 14E-10388) Part No. 1272855 GTH-1056...
Page 200 Service and Repair Manual December 2016 Electrical Schematic (from SN 14E-10388)
Page 201: Hydraulic Schematics
December 2016 Service and Repair Manual Hydraulic Schematic - Models with Single Joystick...
Page 202: Hydraulic Schematic - Models With Single Joystick
Service and Repair Manual December 2016 Hydraulic Schematic - Models with Single Joystick GTH-1056 Part No. 1272855...
Page 203: Hydraulic Schematic - Models With Dual Joystick
December 2016 Service and Repair Manual Hydraulic Schematic - Models with Dual Joystick Part No. 1272855 GTH-1056...
Page 204 Service and Repair Manual December 2016 Hydraulic Schematic - Models with Dual Joystick GTH-1056 Part No. 1272855 Servic e and R epair M anual Decem ber 2016...

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Terex GTH1010-14001 Service And Repair Manual

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