Related Manuals for Terex GTH1016E-11281
Summary of Contents for Terex GTH1016E-11281
- Page 1 Operator's Manual Serial Number Range GTH-1056 GTH1016E-11281 GTH1016E-11282 GTH1016E-11286 from GTH1016E-11305 with Maintenance Information Sixth Edition First Printing Part No. 1267189...
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Page 2: Table Of Contents
Load Charts ............66 Copyright © 2012 by Terex Corporation Sixth Edition: First Printing, June 2016 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GTH” is a trademark of Terex South Dakota, Inc. -
Page 3: Introduction
Sixth Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use Genie appreciates your choice of our machine for A variable reach rough terrain forklift truck is your application. Our number one priority is user defined as a wheeled type truck with a pivoting safety, which is best achieved by our joint efforts. - Page 4 Operator's Manual Sixth Edition • First Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for: Danger Accident reporting...
- Page 5 Sixth Edition • First Printing Operator's Manual Introduction Hazard Classification Standards Many aspects of rough terrain forklift operation and Decals on this machine use symbols, color coding testing are discussed in standards published by and signal words to identify the following: the American National Standards Institute and the Industrial Truck Standards Development Safety alert symbol—used to alert...
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Page 6: Symbol And Hazard Pictorials Definitions
Operator's Manual Sixth Edition • First Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Electrocution hazard Maintain required Crush hazard No people under load Read the operator’s clearance manual Crush hazard Keep clear of moving Maintain required Crush hazard Always wear seat stabilizers... - Page 7 Sixth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Only trained Explosion / Burn No smoking. No open Only use an Fall hazard maintenance hazard flame. approved work personnel should platform access compartments Tip-over hazard Tip-over hazard Sway operation Keep load low Refer to load charts...
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Page 8: General Safety
Operator's Manual Sixth Edition • First Printing General Safety General Safety GTH-1056 Part No. 1267189... - Page 9 Sixth Edition • First Printing Operator's Manual General Safety Part No. 1267189 GTH-1056...
- Page 10 Operator's Manual Sixth Edition • First Printing General Safety GTH-1056 Part No. 1267189...
- Page 11 Sixth Edition • First Printing Operator's Manual General Safety Part No. 1267189 GTH-1056...
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Page 12: Work Area Safety
Operator's Manual Sixth Edition • First Printing Work Area Safety Work Area Safety Do not attempt to jump free of the machine during Tip-over Hazards a tip-over. The ROPS (Roll Over Protective Structure) is designed to protect you. Using the appropriate load chart for the machine configuration, If the telehandler starts confirm that the load is within... - Page 13 Sixth Edition • First Printing Operator's Manual Work Area Safety Do not raise a load and then drive to position it. Traveling on Slopes Hazards When driving, keep the boom at When driving, keep the boom at or below horizontal and keep the or below horizontal and keep the load close to the ground.
- Page 14 Operator's Manual Sixth Edition • First Printing Work Area Safety Do not raise the boom unless the brake is applied. Fall Hazards Do not operate, without fenders, in conditions Always wear a seat belt when where loose debris could hit the operator or operating the machine.
- Page 15 Sixth Edition • First Printing Operator's Manual Work Area Safety Falling Object Hazards Bodily Injury Hazards Operate the machine at speeds that will keep the Always adjust the seat and load under control. Start and stop movements fasten the seat belt before smoothly.
- Page 16 Operator's Manual Sixth Edition • First Printing Work Area Safety Damaged Machine Hazards Component Damage Hazards Do not use a damaged or malfunctioning machine. Do not use any battery or charger greater than 12V to jump-start the engine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work Do not use the machine as a ground for welding.
- Page 17 Sixth Edition • First Printing Operator's Manual Work Area Safety Crush Hazards Explosion and Fire Hazards Do not start the engine if you smell or detect liquid Keep clear of moving stabilizers. petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
- Page 18 Operator's Manual Sixth Edition • First Printing Work Area Safety Always contact the electrical power line owner. Electrocution Hazards The electrical power shall be disconnected or the This machine is not electrically insulated and will power lines moved or insulated before machine not provide protection from contact with or operations begin.
- Page 19 Sixth Edition • First Printing Operator's Manual Work Area Safety Battery Safety Employer's Responsibilities Employers are responsible for providing a safe Burn Hazards work environment and for complying with local and national governmental regulations. Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.
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Page 20: Legend
Operator's Manual Sixth Edition • First Printing Legend Legend 14 Engine (under cover) Interior rear view mirror 15 Rear proximity alarm sensor (if equipped) Left to right level indicator 16 Fuse panel Steering wheel 17 Exterior rear view mirror Control handle 18 Transport tie-down Front to rear level indicator 19 Stabilizer... -
Page 21: Controls
Sixth Edition • First Printing Operator's Manual Controls Controls Control Panel Turn signal lever (if equipped) Steering wheel Move the lever up to activate the left turn Turn the steering wheel to the right to turn the signal. Move the lever down to activate the front wheels to the right. - Page 22 Operator's Manual Sixth Edition • First Printing Controls Parking brake switch 14 Auxiliary hydraulics switch (if equipped) Push the top of the rocker switch to turn the Push the left side of the auxiliary hydraulics parking brake on. The light will be on when the button and the carriage will swing or rotate to parking brake is on.
- Page 23 Sixth Edition • First Printing Operator's Manual Controls 22 Transmission control lever Move the transmission control lever toward you and move it up for forward gear. Move the lever toward you and move it down for reverse gear. Move the lever to the center position for neutral.
- Page 24 Operator's Manual Sixth Edition • First Printing Controls Instrument Panel 13 Engine stop indicator light Fuel level gauge with low fuel indicator light 14 Four-wheel steer indicator light Turn signal indicator lights 15 Two-wheel steer indicator light Tachometer 16 Crab steer indicator light Lights indicator light 17 Brake pressure low indicator light Engine coolant temperature gauge...
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Page 25: Inspections
Sixth Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the... - Page 26 Operator's Manual Sixth Edition • First Printing Inspections Tires and wheels Pre-operation Inspection Engine and related components Be sure that the operator’s and safety manuals Limit switches are complete, legible and in the storage Steer and axle sensors (if equipped) container located in the cab.
- Page 27 Sixth Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
- Page 28 Operator's Manual Sixth Edition • First Printing Inspections Test the Dual Control Handles Function Tests (if equipped) Select a test area that is firm, level and free of 11 Using the boom control handle, momentarily obstruction. Be sure there is no load on the raise the boom, extend the boom, retract the forks or attachment.
- Page 29 Sixth Edition • First Printing Operator's Manual Inspections 18 Check the steering operation by turning the 26 Move the transmission control lever to reverse. steering wheel approximately ¼ turn in each Slowly let up on the brake pedal. As soon as direction.
- Page 30 Operator's Manual Sixth Edition • First Printing Inspections Test the Drive and Sway Cutout Test the Rear Proximity Alarm System (if equipped) 32 Raise the boom above 60 degrees. Extend the boom until E is visible on the side of the boom. The system provides a visible and audible indication of objects behind the machine, when 33 Step on the brake pedal.
- Page 31 Sixth Edition • First Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions or debris sloped surfaces Do Not Operate Unless: unstable or slippery surfaces ...
- Page 32 Operator's Manual Sixth Edition • First Printing Inspections Inspection for Decals with Words Part No.Decal Description 215631 Label – Load Chart, 7-8** Determine whether the decals on your machine 215652 Label – Dual Controller have words or symbols. Use the appropriate inspection to verify that all decals are legible and in 216208 Label - LED Chart...
- Page 33 Sixth Edition • First Printing Operator's Manual Inspections Part No. 1267189 GTH-1056...
- Page 34 Operator's Manual Sixth Edition • First Printing Inspections Inspection for Decals with Part No.Decal Description Symbols 215631 Label – Load Chart, 7-8** 215644 Label – Crush Hazard, Tires Determine whether the decals on your machine 215645 Label – Explosion/Burn Hazard have words or symbols.
- Page 35 Sixth Edition • First Printing Operator's Manual Inspections Part No. 1267189 GTH-1056...
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Page 36: Operating Instructions
Operator's Manual Sixth Edition • First Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals. - Page 37 Sixth Edition • First Printing Operator's Manual Operating Instructions Parking Brake Steer Select Use the parking brake switch to apply the parking Always position all wheels in line with the machine brake before raising the boom or leaving the before switching the steering mode. machine.
- Page 38 Operator's Manual Sixth Edition • First Printing Operating Instructions Emergency Exit (if equipped) Transmission Control Rotate each retaining lever and push out the Use the transmission control lever to control the window. speed and direction of machine travel. Step on the service brake pedal before putting the transmission into gear.
- Page 39 Sixth Edition • First Printing Operator's Manual Operating Instructions Models with 4-speed transmission Axle Differential Lock Use the axle differential lock switch to lock the axle differential and gain added traction in certain types of terrain such as sand, mud or snow. Come to a complete stop before activating the axle differential lock.
- Page 40 Operator's Manual Sixth Edition • First Printing Operating Instructions Transporting a Load Raising and Placing a Load Always center the load on the forks. Position the Always center the load on the forks. Position the load so that it is completely against the back of the load so that it is completely against the back of the fork frame.
- Page 41 Sixth Edition • First Printing Operator's Manual Operating Instructions Gradually move the controller to lower and Placing the load extend the boom into final position. Lower the Travel to the desired work site and carefully load until the weight is completely off the forks. stop the machine.
- Page 42 Operator's Manual Sixth Edition • First Printing Operating Instructions Controller movements – Single Control Handle Control handle only Control handle with red Control handle with white finger switch (B) thumb switch (A) Controller movements - Dual Control Handle Boom control handle Tilt and sway control handle GTH-1056 Part No.
- Page 43 Sixth Edition • First Printing Operator's Manual Operating Instructions Rear Axle Lock If the boom is raised above 60° and extended until E is visible, the transmission will shift to neutral and the frame sway function will not operate. Boom and fork functions continue to operate. To unlock the rear axle and to operate the frame sway function, lower the boom.
- Page 44 Operator's Manual Sixth Edition • First Printing Operating Instructions SCR cleaning operation Engine Condition Indicator Be sure the machine is parked on a flat, level If the engine diagnostic display indicates an engine surface. Lower and retract the mast. fault, contact service personnel. Do not operate the machine while the SCR cleaning operation is running.
- Page 45 Sixth Edition • First Printing Operator's Manual Operating Instructions After Each Use Jump Starting the Machine Select a safe parking location—firm level Jump starting at the battery or battery replacement surface, clear of obstruction and traffic. is required when the battery is discharged to the point where the battery will not crank the starter.
- Page 46 Operator's Manual Sixth Edition • First Printing Operating Instructions Additionally, tip over of a machine is dependent in Driving on a slope large part upon operator inputs such as the speed When the machine is loaded, always travel with and smoothness of the operation as well as the the load uphill.
- Page 47 Sixth Edition • First Printing Operator's Manual Operating Instructions Always look in the direction of travel. When the Rear Proximity Alarm rear proximity alarm sounds, bring the machine to The system is designed to supplement other safety a controlled stop and verify the location of the practices and systems such as signal person and obstacle.
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Page 48: Transport Instructions
Operator's Manual Sixth Edition • First Printing Transport Instructions Transport Instructions Before loading for transport, make sure the deck, ramps and machine tires are free of mud, snow and ice. Failure to do so could cause the machine to slide. ... - Page 49 Sixth Edition • First Printing Operator's Manual Transport Instructions Securing the Chassis Securing to Truck or Trailer for Transit Use chains of ample load capacity. Use a minimum of 5 chains. There are 5 tie down Turn the key switch to the off position and remove points on the chassis.
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Page 50: Maintenance
Operator's Manual Sixth Edition • First Printing Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components. - Page 51 Sixth Edition • First Printing Operator's Manual Maintenance Diesel Fuel Requirements Check the Hydraulic Oil Level Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is the use of a good quality fuel. The use of a good essential to machine operation.
- Page 52 Operator's Manual Sixth Edition • First Printing Maintenance Check the Batteries Check the Engine Coolant Level – Liquid Cooled Models Proper battery condition is essential to good machine performance and operational safety. Maintaining the engine coolant at the proper level Improper fluid levels or damaged cables and is essential to engine service life.
- Page 53 Sixth Edition • First Printing Operator's Manual Maintenance Check the Tire Pressure Check DEF Level Tip-over hazard. An over-inflated tire can Maintaining DEF (diesel exhaust fluid) at the explode which may compromise machine proper level is essential to machine stability and cause the machine to tip over. operation.
- Page 54 Operator's Manual Sixth Edition • First Printing Maintenance Loosen the drain plug located at the bottom of Drain the Fuel/Water Separator the bowl. Allow the water to drain into a suitable container until fuel starts to come out. Immediately tighten the drain plug. Proper maintenance of the fuel filter/water Tighten the vent plug and clean up any spills or wet surfaces.
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Page 55: Attachments
Sixth Edition • First Printing Operator's Manual Attachments Attachments Always perform a pre-operation inspection of the Work Platform Hazards platform, per the manufacturer’s instructions, prior to use. Work Area Safety If damage or any unauthorized variation from The telehandler shall not be used to lift people factory delivered condition is discovered, the unless there is no other practical option. - Page 56 Operator's Manual Sixth Edition • First Printing Attachments Do not place or attach overhanging loads to any Occupying the Platform part of this machine or platform. Do not carry materials directly on platform railing Do not place ladders or unless approved by Genie. scaffolds in the platform or Be certain that materials and tools are protected against any part of this...
- Page 57 Sixth Edition • First Printing Operator's Manual Attachments Telehandler Operation Lifting Personnel Be certain that the platform is securely attached to Occupants, equipment and the telehandler, lifting carriage and forks. materials shall not exceed the maximum platform Be certain that the lifting carriage and forks are capacity.
- Page 58 Operator's Manual Sixth Edition • First Printing Attachments Keep bystanders away while operating. Operating Instructions Do not place boom or platform against any Preparation and Setup structure to steady the platform or to support the structure. Read, understand and obey all jobsite, local, state, federal and provincial rules, standards and Do not use the controls to free a platform that is regulations as they pertain to the use of a...
- Page 59 Sixth Edition • First Printing Operator's Manual Attachments Installing and securing the Lifting and lowering the platform platform Set the parking brake and place the transmission into neutral. Center the platform on the telehandler. If equipped with stabilizers: Lower the stabilizers. Properly secure the platform to the telehandler according to the manufacturer’s instructions.
- Page 60 Operator's Manual Sixth Edition • First Printing Attachments Suspended Load Hazards Tip-over Hazards Do not lift a suspended load without the proper and Work Area Safety legible load capacity chart for the attachment/telehandler combination you are using. General Safety Do not permit the Do not lift a suspended load without first load to swing understanding the local, state, federal, or...
- Page 61 Sixth Edition • First Printing Operator's Manual Attachments In addition to ground personnel, the two chassis Do not attempt to use the telehandler tie-down points in the front of the machine can be frame-leveling to compensate for a swinging load used to help externally stabilize the load.
- Page 62 Operator's Manual Sixth Edition • First Printing Attachments Collision Hazards Lifting a Suspended Load Be sure that the load is clear of any adjacent Verify that landing point is level and can safely obstacles before lifting. support the load. When visibility is or could be obstructed, near or at Properly secure the attachment to the telehandler the load placement, the operator shall use Level the frame on the telehandler.
- Page 63 Sixth Edition • First Printing Operator's Manual Attachments Traveling Signal Person (from 1926.1419) Be sure that the path of travel is level and capable Per OSHA CFR 1926.1419, a signal person is of supporting the telehandler with its load. required when: Keep the boom, and load, as low as practical while The point of operation, meaning the load travel or maintaining visibility in the direction of travel.
- Page 64 Operator's Manual Sixth Edition • First Printing Attachments STOP. With arm EMERGENCY STOP. With both arms extended HOIST. With upper arm RAISE BOOM. With extended horizontally to horizontally to the side, palms down, arms are extended to the side, arm extended the side, palm down, swung back and forth.
- Page 65 Sixth Edition • First Printing Operator's Manual Attachments Suspended Load Hazards Rigger Requirements (from OSHA CFR 1926.404) When employees are engaged in hooking, unhooking, or guiding the load, or in the initial connection of a load to a component or structure and are within the fall zone, all of the following criteria must be met: The materials being hoisted must be rigged to...
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Page 66: Specifications
Operator's Manual Sixth Edition • First Printing Specifications Specifications GTH-1056 Turning radius (outside), 25 ft 7.62 m 2 wheel steer Height, stowed 8 ft 6 in 2.6 m Turning radius (outside), 13 ft 3 in Length, stowed, without forks 22 ft 6.7 m 4 wheel steer Width, standard tires... - Page 67 Sixth Edition • First Printing Operator's Manual Specifications Rear Proximity Sensor Range Approximate detection range. Minimum rear proximity sensor detection height is 2 ft / 0.6 m. Part No. 1267189 GTH-1056...
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Page 68: Load Charts
Operator's Manual Sixth Edition • First Printing Load Charts Load Charts All Genie telehandler fork carriage load charts are Load Capacity Field Calculations based on a horizontal load center that is 24 in / 61 cm from the front vertical surface of the fork Always center the load on the forks. - Page 69 Sixth Edition • First Printing Operator's Manual Load Charts GTH-1056 Standard Carriage, GTH-1056 Swing Carriage, Stabilizers Up Stabilizers Up GTH-1056 Standard Carriage, GTH-1056 Swing Carriage, Stabilizers Down Stabilizers Down Part No. 1267189 GTH-1056...
- Page 70 Operator's Manual Sixth Edition • First Printing Load Charts GTH-1056 Rotating Carriage, GTH-1056 Truss Boom Stabilizers Up Attachment, Stabilizers Up GTH-1056 Truss Boom GTH-1056 Rotating Carriage, Stabilizers Down Attachment, Stabilizers Down GTH-1056 Part No. 1267189...
- Page 71 Sixth Edition • First Printing Operator's Manual Load Charts GTH-1056 Rubbish Bucket GTH-1056 Cat Attachment, Attachment, Stabilizers Up Stabilizers Up GTH-1056 Rubbish Bucket GTH-1056 Cat Attachment, Attachment, Stabilizers Down Stabilizers Down Part No. 1267189 GTH-1056...
- Page 72 Operator's Manual Sixth Edition • First Printing Load Charts GTH-1056 Quick Attach Lifting Point, Stabilizers Up 50 ft 40 ft 30 ft 20 ft 10 ft 0 ft 15.24 m 12.20 m 9.14 m 6.10 m 3.05 m 60 ft 18.29 m 70°...
- Page 73 California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. www.genielift.com...