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Yamaha Vstar XVS650T 2004 Owner's Manual

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OWNER'S MANUAL
XVS650T(C)
XVS650AT(C)
XVS650ATT(C)
LIT-11626-18-20
5FB-28199-15

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Summary of Contents for Yamaha Vstar XVS650T 2004

  • Page 1 OWNER’S MANUAL XVS650T(C) XVS650AT(C) XVS650ATT(C) LIT-11626-18-20 5FB-28199-15...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XVS650T(C)/XVS650AT(C)/XVS650ATT(C) OWNER’S MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-13 Adjusting the throttle cable Location of important labels ...1-5 Ignition circuit cut-off system ..3-14 free play ........6-16 Adjusting the valve clearance ..6-16 DESCRIPTION ........2-1 PRE-OPERATION CHECKS ..... 4-1 Tires ..........
  • Page 8 STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- tions are the most likely places SARY BY MECHANICAL CONDI- for motorcycle accidents to oc- MOTORCYCLES SINGLE TIONS. cur. TRACK VEHICLES. THEIR SAFE • Ride where other motorists can USE AND OPERATION ARE DEPEN- Safe riding see you.
  • Page 10 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 11 XVS650AT 198 kg (437 lb) (CAL) XVS650AT 200 kg (441 lb) (U49) this motorcycle. Since Yamaha cannot lightweight as possible and test all other accessories that may be should be kept to a minimum.
  • Page 12 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 14 SAFETY INFORMATION 3 XVS650A/AT 3 XVS650...
  • Page 15 SAFETY INFORMATION 6 California only...

  • Page 16: Description

    DESCRIPTION EAU32220 Left view XVS650 1. Shift pedal (page 3-4) 7. Storage compartment (page 3-11) 2. Fuel cock (page 3-7) 3. Starter (choke) knob (page 3-8) 4. Shock absorber assembly spring preload adjusting ring (page 3-12) 5. Helmet holder (page 3-11) 6.
  • Page 17 DESCRIPTION XVS650A/AT 1. Shift pedal (page 3-4) 2. Fuel cock (page 3-7) 3. Starter (choke) knob (page 3-8) 4. Shock absorber assembly spring preload adjusting ring (page 3-12) 5. Helmet holder (page 3-11) 6. Owner’s tool kit (page 6-1) 7. Storage compartment (page 3-11)

  • Page 18: Right View

    DESCRIPTION EAU32230 Right view XVS650 1. Engine oil filter element (page 6-11) 2. Battery (page 6-29) 3. Fuses (page 6-30) 4. Main switch/steering lock (page 3-1) 5. Air filter element (page 6-14) 6. Brake pedal (page 3-5)

  • Page 19: Engine Oil Filter Element

    DESCRIPTION XVS650A/AT 1. Engine oil filter element (page 6-11) 2. Battery (page 6-29) 3. Fuses (page 6-30) 4. Main switch/steering lock (page 3-1) 5. Air filter element (page 6-14) 6. Brake pedal (page 3-5)

  • Page 20: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Fuel tank cap (page 3-5) 5. Right handlebar switches (page 3-3) 6. Throttle grip (page 6-16) 7. Brake lever (page 3-5)

  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.

  • Page 22: Indicator And Warning Lights

    ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. 1. High beam indicator light “ ” 1. Tripmeter reset knob 2.

  • Page 23: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Dimmer switch “ ” Horn switch “ ” Set this switch to “ ” for the high Press this switch to sound the horn. Left beam and to “ ” for the low beam. EAU12660 Engine stop switch “...

  • Page 24: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12880 Clutch lever Shift pedal (XVS650) Shift pedal (XVS650A/AT) 1. Clutch lever 1. Shift pedal 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left The shift pedal is located on the left handlebar grip.

  • Page 25: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13120 Brake lever Brake pedal Fuel tank cap XVS650 1. Brake lever To remove the fuel tank cap 1. Brake pedal The brake lever is located at the right Slide the lock cover open, insert the key handlebar grip.

  • Page 26: Fuel

    Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research...

  • Page 27: Catalytic Converter

    10%. Gasohol ECA10700 CAUTION: containing methanol is not recom- mended by Yamaha because it can The following precautions must be cause damage to the fuel system or ve- observed to prevent a fire hazard or hicle performance problems.

  • Page 28: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. With the fuel EAU13620 Starter (choke) knob “ ” cock lever in this position, the fuel re- serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding.

  • Page 29: Seats (Xvs650)

    INSTRUMENT AND CONTROL FUNCTIONS EAU14180 Seats (XVS650) Passenger seat To remove the passenger seat Remove the nut, and then pull the pas- senger seat up. 1. Bolt 1. Seat holder 2. Seat holder 2. Projection 3. Projection To install the rider seat Rider seat 1.

  • Page 30: Seats (Xvs650A/At)

    INSTRUMENT AND CONTROL FUNCTIONS EAU14190 To install the rider seat Seats (XVS650A/AT) 1. Insert the projection on the front of the rider seat into the holder as Passenger seat shown, place the seat in the origi- nal position, and then install the To remove the passenger seat bolt.

  • Page 31: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU14281 EAU14481 Helmet holder Storage compartment The storage compartment is located on the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise.

  • Page 32: Adjusting The Shock Absorber Assembly

    ECA10100 will result in poor damping per- Maximum (hard): CAUTION: formance. Never attempt to turn an adjusting Always have a Yamaha dealer mechanism beyond the maximum or 3. Install the passenger and rider service the shock absorber. minimum settings. seats.

  • Page 33: Luggage Strap Holders

    INSTRUMENT AND CONTROL FUNCTIONS EAU15150 EAU15300 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

  • Page 34: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-14...
  • Page 35 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 36: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 37: Pre-Operation Check List

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
  • Page 38 Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-13 • If system is defective, have Yamaha dealer check vehicle.

  • Page 39: Operation And Important Riding Points

    Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.

  • Page 40: Starting A Warm Engine

    (choke) turned on, then about 2.5 min- EAU16640 Starting a warm engine engine, and have a Yamaha dealer utes with the starter (choke) in the half- Follow the same procedure as for start- check the self-diagnosis system.

  • Page 41: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting gears lets you control the and drive train, which are not Shifting amount of engine power available for designed withstand starting off, accelerating, climbing hills, shock of forced shifting. XVS650 etc. The gear positions are shown in the il- EAU16680 To start out and accelerate lustration.

  • Page 42: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS EAU16841 Shift up points: NOTE: Engine break-in 1st → 2nd: 16 km/h (9.9 mi/h) Always shift gears at the recommended There is never a more important period 2nd → 3rd: 24 km/h (14.9 mi/h) shift points. in the life of your engine than the period 3rd →...

  • Page 43: Parking

    If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn. check the vehicle. ECA10380 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials.

  • Page 44: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 46: Periodic Maintenance Chart For The Emission Control System

    • Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 47: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32182 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 49 • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR Hydraulic brake system • When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required. • Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years. •...

  • Page 51: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 XVS650A/AT XVS650 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.

  • Page 52: Checking The Spark Plugs

    Do not attempt to diagnose such 1. Spark plug cap problems yourself. Instead, have a 2. Remove the spark plug as shown, Yamaha dealer check the vehicle. with the spark plug wrench includ- ed in the owner’s tool kit.

  • Page 53: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19672 Canister (for California only) trode erosion and excessive car- gasket and its mating surface, and bon or other deposits, and replace then wipe off any grime from the it if necessary.

  • Page 54: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19742 2. Place an oil pan under the engine Engine oil and oil filter NOTE: to collect the used oil. The engine oil should be between the element 3. Remove the engine oil filler cap minimum and maximum level marks.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 9. Add the specified amount of the recommended oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: 1.

  • Page 56: Final Gear Oil

    If any for several minutes while checking NOTE: leakage is found, have a Yamaha deal- it for oil leakage. If oil is leaking, im- The oil level should be at the brim of the er check and repair the vehicle.

  • Page 57: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU33381 Cleaning the air filter element bolt to drain the oil from the final leakage. If oil is leaking, check for The air filter element should be cleaned gear case.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 NOTE: CAUTION: If dust or water collects in the air filter Make sure that the air filter ele- check hose, remove the clamp from it, ment is properly seated in the and then remove the plug to drain the air filter case.

  • Page 59: Adjusting The Carburetors

    To prevent this adjustment. Therefore, all carburetor from occurring, the valve clearance adjustments should be left to a Yamaha must be adjusted by a Yamaha dealer dealer, who has the necessary profes- at the intervals specified in the periodic sional knowledge and experience.

  • Page 60: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32520 Tire air pressure (measured on cold Maximum load*: Tires tires): XVS650 178 kg (392 lb) (CAL) To maximize the performance, durabil- 0–90 kg (0–198 lb): XVS650 180 kg (397 lb) (U49) ity, and safe operation of your motor- Front: XVS650A 198 kg (437 lb) (CAL) cycle,...
  • Page 61 This motorcycle is equipped with spoke in it, or if the sidewall is cracked, con- wheels and tube tires. tact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in)

  • Page 62: Spoke Wheels

    If any dam- XVS650AT BRIDGESTONE/EXE- should be designed specifically for DRA G703 age is found, have a Yamaha this model, and they must be se- XVS650 DUNLOP/F24 dealer replace the wheel. Do not curely mounted to maintain the in-...

  • Page 63: Adjusting The Clutch Lever Free Play

    Adjusting the clutch lever free use of items which have not been play, turn the adjusting bolt in di- play approved by Yamaha. rection (a). To decrease the clutch lever free play, turn the adjusting bolt in direction (b). NOTE:...

  • Page 64: Adjusting The Brake Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 5. To increase the clutch lever free EAU22092 Adjusting the brake lever free play, turn the adjusting nut in direc- play tion (a). To decrease the clutch le- ver free play, turn the adjusting nut in direction (b).

  • Page 65: Adjusting The Brake Pedal Position And Free Play

    Adjusting the brake pedal WARNING draulic system, have a Yamaha position and free play dealer bleed the system before It is advisable to have a Yamaha operating the motorcycle. Air in dealer make these adjustments. XVS650 the hydraulic system will dimin-...

  • Page 66: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR To increase the brake pedal free play, EAU22270 Adjusting the rear brake light turn the adjusting nut at the brake rod in switch direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).

  • Page 67: Checking The Front Brake Pads And Rear Brake Shoes

    When checking the fluid level, the wear indicator grooves. If a brake the wear limit line, have a Yamaha make sure that the top of the mas- pad has worn to the point that the wear...

  • Page 68: Changing The Brake Fluid

    EAU22720 EAU23090 Changing the brake fluid Checking and lubricating the brake fluid, otherwise the rubber Have a Yamaha dealer change the cables seals may deteriorate, causing brake fluid at the intervals specified in The operation of all control cables and...

  • Page 69: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 EAU23140 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 70: Checking And Lubricating The Sidestand

    The operation of the sidestand should fork does not operate smoothly, damage and excessive oil leakage. be checked before each ride, and the have a Yamaha dealer check or re- sidestand pivot and metal-to-metal pair it. To check the operation contact surfaces should be lubricated if 1.

  • Page 71: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-28...

  • Page 72: Battery

    To charge the battery battery can cause permanent furic acid, which causes severe Have a Yamaha dealer charge the bat- battery damage. burns. Avoid any contact with tery as soon as possible if it seems to...

  • Page 73: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR sealed-type (MF) battery charg- EAU23524 Replacing the fuses er, have a Yamaha dealer charge your battery. 1. Headlight fuse 2. Signaling system fuse 1. Fuse box 3. Ignition fuse 2. Main fuse 4. Carburetor heater fuse 3.

  • Page 74: Replacing The Headlight Bulb

    3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 1. Headlight bulb holder 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-31...

  • Page 75: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    1. Screw oil, otherwise the transparency of 7. Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, XVS650 headlight beam if necessary. and the bulb life will be adversely af- fected.

  • Page 76: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650A/AT EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance...

  • Page 77: Front Wheel

    EAU24660 To remove the front wheel jections mesh with the slots. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Rubber cap of it falling over.

  • Page 78: Rear Wheel

    To remove the rear wheel EWA10820 Tightening torques: WARNING Wheel axle: It is advisable to have a Yamaha 59 Nm (5.9 m·kgf, 43 ft·lbf) dealer service the wheel. Front wheel axle pinch bolt: Securely support the motor- 20 Nm (2.0 m·kgf, 14 ft·lbf) cycle so that there is no danger 6.
  • Page 79 PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 7. Tighten the axle nut, the final gear To install the rear wheel case bolts and the brake torque 1. Install the rear wheel, wheel axle, rod nuts to the specified torques. final gear case, and drive shaft by pushing the wheel forward and Tightening torques: guiding the drive shaft into the mid-...

  • Page 80: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 81: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 82: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
  • Page 83 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.

  • Page 84: Storage

    Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
  • Page 85 MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-29. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.

  • Page 86: Specifications

    SPECIFICATIONS Dimensions: XVS650A 249.0 kg (549 lb) (CAL) Engine oil quantity: XVS650AT 247.0 kg (545 lb) (U49) Without oil filter element replacement: Overall length: XVS650AT 249.0 kg (549 lb) (CAL) 2.60 L (2.75 US qt) (2.29 Imp.qt) XVS650 2340 mm (92.1 in) Engine: With oil filter element replacement: XVS650A 2450 mm (96.5 in)
  • Page 87 SPECIFICATIONS Clutch: Trail: Manufacturer/model: XVS650 153.0 mm (6.02 in) XVS650 DUNLOP/K555 Clutch type: XVS650A 145.0 mm (5.71 in) XVS650A DUNLOP/D404G Wet, multiple-disc XVS650AT 145.0 mm (5.71 in) XVS650AT DUNLOP/D404G Transmission: Front tire: Loading: Primary reduction system: Type: Maximum load: Spur gear With tube XVS650 178 kg (392 lb) (CAL) Primary reduction ratio:...
  • Page 88 SPECIFICATIONS Front: Front suspension: Front turn signal/position light: XVS650 12 V, 27 W/8.0 W × 2 XVS650 200 kPa (29 psi) (2.00 kgf/cm²) Type: XVS650A 12 V, 23 W/8.0 W × 2 XVS650A 225 kPa (33 psi) (2.25 Telescopic fork XVS650AT 12 V, 23 W/8.0 W ×...

  • Page 89: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 90 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 91: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 92: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 93: Maintenance Record

    CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 94 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 95: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 96 CONSUMER INFORMATION...

  • Page 97: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 98 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 99 INDEX Parking............ 5-5 Part locations .......... 2-1 Accessories and replacement parts ..6-19 Final gear oil..........6-13 Pre-operation check list ......4-2 Air filter element, cleaning ....6-14 Front fork, checking.......6-27 Fuel ............3-6 Fuel cock..........3-7 Rear brake light switch, adjusting ..6-23 Battery ..........
  • Page 100 INDEX Troubleshooting chart ......6-38 Turn signal indicator light ......3-2 Turn signal light bulb or tail/brake light bulb, replacing ..... 6-32 Turn signal switch ........3-3 Valve clearance, adjusting ....6-16 Vehicle identification number ....9-1 Warranty, extended......... 9-9 Warranty, limited ........
  • Page 101 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.05-2.6×1 CR...

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