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Congratulations on your purchase of the Yamaha XVS650/XVS650A/XVS650AT. This model is the re- sult of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing ma- chines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-14 Adjusting the throttle cable Location of important labels ....1-5 free play ........6-15 PRE-OPERATION CHECKS ..... 4-1 Adjusting the valve clearance ..6-16 DESCRIPTION ........2-1 Pre-operation check list ....4-2 Tires ..........
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STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .......9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
SAFETY INFORMATION EAU10250 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Since Yamaha cannot should be kept to a minimum. XVS650 180.0 kg (397 lb) test all other accessories that may be •...
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SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.
” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. 1. High beam indicator light “ ” 1. Tripmeter reset knob 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU12341 EAU12400 EAU12500 Handlebar switches Dimmer switch “ ” Horn switch “ ” Set this switch to “ ” for the high Press this switch to sound the horn. Left beam and to “ ” for the low beam. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12880 Shift pedal (XVS650) Shift pedal (XVS650A/AT) Clutch lever 1. Shift pedal 1. Shift pedal 1. Clutch lever The shift pedal is located on the left The shift pedal is located on the left The clutch lever is located at the left side of the engine and is used in com- side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU32480 Brake lever Brake pedal Fuel tank cap XVS650 1. Brake lever To remove the fuel tank cap 1. Brake pedal The brake lever is located at the right Slide the lock cover open, insert the key handlebar grip.
Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research...
1. Arrow mark positioned over “ON” containing methanol is not recom- With the fuel cock lever in this position, mended by Yamaha because it can fuel flows to the carburetors. Turn the cause damage to the fuel system or ve- fuel cock lever to this position when hicle performance problems.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. With the fuel EAU13620 EAU14180 Starter (choke) knob “ ” Seats (XVS650) cock lever in this position, the fuel re- serve is made available. Turn the fuel Passenger seat cock lever to this position if you run out of fuel while riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU14190 Seats (XVS650A/AT) Passenger seat To remove the passenger seat Remove the bolt, and then pull the pas- senger seat up. 1. Bolt 1. Seat bracket 2. Seat holder 2. Projection 3. Projection To install the rider seat Rider seat 1.
INSTRUMENT AND CONTROL FUNCTIONS To install the rider seat EAU14280 Helmet holder 1. Insert the projection on the front of the rider seat into the holder as shown, place the seat in the origi- nal position, and then install the bolt.
INSTRUMENT AND CONTROL FUNCTIONS EAU14481 2. Turn the key counterclockwise, re- Storage compartment move it, and then close the lock The storage compartment is located on cover. the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise.
ECA10100 will result in poor damping per- Maximum (hard): CAUTION: formance. Never attempt to turn an adjusting Always have a Yamaha dealer mechanism beyond the maximum or 3. Install the passenger and rider service the shock absorber. minimum settings. seats.
INSTRUMENT AND CONTROL FUNCTIONS EAU15150 EAU15300 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-14...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-15, 6-25 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
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Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-13 • If system is defective, have Yamaha dealer check vehicle.
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
(choke) turned on, then about 2.5 min- EAU16640 Starting a warm engine engine, and have a Yamaha dealer utes with the starter (choke) in the half- Follow the same procedure as for start- check the self-diagnosis system.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting gears lets you control the and drive train, which are not Shifting amount of engine power available for designed withstand starting off, accelerating, climbing hills, shock of forced shifting. XVS650 etc. The gear positions are shown in the il- EAU16680 To start out and accelerate lustration.
OPERATION AND IMPORTANT RIDING POINTS EAU16841 Shift up points: NOTE: Engine break-in 1st → 2nd: 16 km/h (9.9 mi/h) Always shift gears at the recommended There is never a more important period 2nd → 3rd: 24 km/h (14.9 mi/h) shift points. in the life of your engine than the period 3rd →...
CAUTION: touch them. If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn. check the vehicle.
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
• Check for leakage. √ √ √ √ √ 8 * Exhaust system • Tighten if necessary. • Replace gasket(s) if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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• Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
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PERIODIC MAINTENANCE AND MINOR REPAIR EAU17620 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system • When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18770 XVS650 Removing and installing panels XVS650 1. Panel B 1. Bolt The panels shown above need to be re- moved to perform some of the mainte- To install the panel nance jobs described in this chapter. Place the panel in the original position, 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19271 To install the panel EAU19543 Panel B Checking the spark plugs Place the panel in the original position, The spark plugs are important engine and then install the screw. To remove the panel components, which are easy to check. Remove the screw, and then pull out- Since heat and deposits will cause any ward on the areas shown.
If any spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not attempt to diagnose such 1. Spark plug gap problems yourself. Instead, have a Yamaha dealer check the vehicle. Spark plug gap: 0.8–0.9 mm (0.031–0.035 in) 6-10...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19740 2. Place an oil pan under the engine Engine oil and oil filter NOTE: to collect the used oil. The engine oil should be between the element 3. Remove the engine oil filler cap minimum and maximum level marks.
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PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter element replace- ment: 2.60 L (2.75 US qt) (2.29 Imp.qt) With oil filter element replacement: 2.80 L (2.96 US qt) (2.46 Imp.qt) ECA11620 CAUTION: 1.
If any NOTE: leakage is found, have a Yamaha deal- The oil level should be at the brim of the er check and repair the vehicle. In addi- filler hole. tion, the final gear oil level must be...
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain EAU20641 Cleaning the air filter element bolt to drain the oil from the final The air filter element should be cleaned gear case. at the intervals specified in the periodic 3.
Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Match marks 1. Throttle cable free play...
XVS650 200 kPa (29 psi) (2.00 kgf/cm²) from occurring, the valve clearance regarding the specified tires. XVS650A 225 kPa (33 psi) must be adjusted by a Yamaha dealer (2.25 kgf/cm²) at the intervals specified in the periodic Tire air pressure XVS650AT 225 kPa (33 psi) maintenance and lubrication chart.
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(cowling, saddlebags, etc. if ap- 170/80-15M/C 77S in it, or if the sidewall is cracked, con- Manufacturer/model: proved for this model) does not ex- tact a Yamaha dealer immediately and XVS650 BRIDGESTONE/G546 ceed the maximum load of the XVS650A BRIDGESTONE/G702 have the tire replaced.
If any dam- motorcycle should be designed spe- ing the tires, should be left to a age is found, have a Yamaha cifically for this model, and they Yamaha dealer, who has the dealer replace the wheel. Do not...
Adjusting the clutch lever free use of items which have not been play, turn the adjusting bolt in di- play approved by Yamaha. rection (a). To decrease the clutch lever free play, turn the adjusting bolt in direction (b). 3. If the specified clutch lever free...
PERIODIC MAINTENANCE AND MINOR REPAIR 6. To increase the clutch lever free EAU22091 Adjusting the brake lever free play, turn the adjusting nut in direc- play tion (a). To decrease the clutch le- ver free play, turn the adjusting nut in direction (b).
Adjusting the brake pedal WARNING draulic system, have a Yamaha position and free play dealer bleed the system before It is advisable to have a Yamaha operating the motorcycle. Air in dealer make these adjustments. XVS650 the hydraulic system will dimin-...
PERIODIC MAINTENANCE AND MINOR REPAIR To increase the brake pedal free play, EAU22270 Adjusting the rear brake light turn the adjusting nut at the brake rod in switch direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).
Observe these precautions: the wear indicator grooves. If a brake the wear limit line, have a Yamaha pad has worn to the point that the wear dealer replace the brake shoes as a set.
Changing the brake fluid make sure that the top of the mas- denly, have a Yamaha dealer Have a Yamaha dealer change the ter cylinder is level by turning the check the cause. brake fluid at the intervals specified in handlebars.
If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)
Lithium-soap-based grease (all-pur- If the sidestand does not move up push down hard on the handlebars pose grease) and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
To charge the battery furic acid, which causes severe Have a Yamaha dealer charge the bat- burns. Avoid any contact with tery as soon as possible if it seems to skin, eyes or clothing and al- have discharged.
(MF) battery charg- EAU23521 Replacing the fuses 1. If the vehicle will not be used for er, have a Yamaha dealer more than one month, remove the charge your battery. battery, fully charge it, and then place it in a cool, dry place.
1. Ignition fuse check if the device operates. 2. Signaling system fuse 4. If the fuse immediately blows 3. Headlight fuse again, have a Yamaha dealer 4. Carburetor heater fuse check the electrical system. 5. Spare fuse Specified fuses: Main fuse: 1.
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7. Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, headlight beam if necessary. and the bulb life will be adversely af- fected.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24281 XVS650A/AT EAU24350 Replacing a turn signal light Supporting the motorcycle bulb or the tail/brake light bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the lens by removing the when removing the front and rear screws.
EAU24660 To remove the front wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Rubber cap of it falling over.
EWA10820 Tightening torques: WARNING Wheel axle: It is advisable to have a Yamaha 59 Nm (5.9 m·kgf, 43 ft·lbf) dealer service the wheel. Front wheel axle pinch bolt: Securely support the motor- 20 Nm (2.0 m·kgf, 14 ft·lbf) cycle so that there is no danger 6.
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PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the brake pedal free play EAU25510 To install the rear wheel adjusting nut, and then disconnect 1. Install the rear wheel, wheel axle, the brake rod from the brake cam- final gear case, and drive shaft by shaft lever.
(See page 6-21.) self. However, should your motorcycle EWA10660 require any repair, take it to a Yamaha WARNING dealer, whose skilled technicians have After adjusting the brake pedal free the necessary tools, experience, and...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.
Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
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MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-28. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
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SPECIFICATIONS Rim size: Charging system: Signaling system fuse: 15M/C x MT3.50 A.C. magneto 10.0 A Front brake: Battery: Ignition fuse: 10.0 A Type: Model: Carburetor heater fuse: Single disc brake GT12B-4 15.0 A Operation: Voltage, capacity: Right hand operation 12 V, 10.0 Ah Recommended fluid: Headlight: Dot 4...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-8.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Fuel............3-6 Fuel cock ..........3-7 Accessories and replacement parts..6-18 Rear brake light switch, adjusting ..6-22 Fuel tank cap .......... 3-5 Air filter element, cleaning..... 6-14 Fuses, replacing ........6-29 Safety defects, reporting ......9-3 Battery........... 6-28 Safety information ........1-1 Handlebar switches ........
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