Yamaha Drag Star XVS650 Owner's Manual
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Yamaha Drag Star XVS650 Owner's Manual

Drag star 2001
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See also: Supplementary Service Manual , Service Manual
OWNER'S MANUAL
XVS650
XVS650A
5SC-28199-E0

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Summary of Contents for Yamaha Drag Star XVS650

  • Page 1 OWNER’S MANUAL XVS650 XVS650A 5SC-28199-E0...
  • Page 3 EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of an XVS650/XVS650A, you are benefiting from Yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU04229 XVS650/XVS650A OWNER’S MANUAL © 2001 by Yamaha Motor Co., Ltd. 1st edition, April 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 9: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
  • Page 10 G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.

  • Page 11: Description

    DESCRIPTION Left view (XVS650) ................2-1 Right view (XVS650) ................2-2 Left view (XVS650A) ................2-3 Right view (XVS650A)................ 2-4 Controls and instruments (XVS650/XVS650A) ........2-5...

  • Page 12: Left View (Xvs650)

    D ESCRIPTION EAU00026 Left view (XVS650) 1. Shift pedal (page 3-5) 5. Helmet holder (page 3-13) 2. Fuel cock (page 3-9) 6. Storage compartment (page 3-13) 3. Starter (choke) knob (page 3-10) 7. Owner’s tool kit (page 6-1) 4. Shock absorber assembly spring...

  • Page 13: Right View (Xvs650)

    DESCRIPTION Right view (XVS650) 8. Engine oil filter element (page 6-9) 9. Battery (page 6-29) 10. Fuses (page 6-31) 11. Main switch/steering lock (page 3-1) 12. Air filter element (page 6-13) 13. Brake pedal (page 3-6)

  • Page 14: Left View (Xvs650A)

    DESCRIPTION Left view (XVS650A) 1. Shift pedal (page 3-5) 5. Helmet holder (page 3-13) 2. Fuel cock (page 3-9) 6. Storage compartment (page 3-13) 3. Starter (choke) knob (page 3-10) 7. Owner’s tool kit (page 6-1) 4. Shock absorber assembly spring preload adjusting ring (page 3-15)

  • Page 15: Right View (Xvs650A)

    DESCRIPTION Right view (XVS650A) 8. Engine oil filter element (page 6-9) 9. Battery (page 6-29) 10. Fuses (page 6-31) 11. Main switch/steering lock (page 3-1) 12. Air filter element (page 6-13) 13. Brake pedal (page 3-6)

  • Page 16: Controls And Instruments (Xvs650/Xvs650A)

    DESCRIPTION Controls and instruments (XVS650/XVS650A) 1. Clutch lever (page 3-5) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-3) 4. Fuel tank cap (page 3-7) 5. Right handlebar switches (page 3-4) 6. Throttle grip (page 6-15) 7. Brake lever...

  • Page 17: Instrument And Control Functions

    Indicator and warning lights ............. 3-2 Speedometer unit ................3-3 Anti-theft alarm (optional) ..............3-3 Handlebar switches ................3-3 Clutch lever ..................3-5 Shift pedal (XVS650)................3-5 Shift pedal (XVS650A) ............... 3-5 Brake lever ..................3-6 Brake pedal ..................3-6 Fuel tank cap ..................3-7 Fuel ....................

  • Page 18: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...

  • Page 19: Indicator And Warning Lights

    ECA00043 the engine is defective. When this oc- CAUTION: 1. High beam indicator light “ ” curs, have a Yamaha dealer check the 2. Turn signal indicator light “ ” Do not use the parking position for self-diagnosis system. 3. Neutral indicator light “...

  • Page 20: Speedometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Anti-theft alarm (optional) This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Tripmeter reset knob 1. Turn signal switch “ ” 2. Speedometer 2.
  • Page 21 INSTRUMENT AND CONTROL FUNCTIONS EAU00119 EAU03890 Pass switch “ ” Engine stop switch “ ” Press this switch to flash the headlight. Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- EAU03888 Dimmer switch “...

  • Page 22: Clutch Lever

    1. Shift pedal EAU00152 EAU00157 EAU01215 Clutch lever Shift pedal (XVS650) Shift pedal (XVS650A) The clutch lever is located at the left The shift pedal is located on the left The shift pedal is located on the left handlebar grip. To disengage the...

  • Page 23: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 1. Brake lever 1. Brake pedal 1. Brake pedal EAU00158 EAU00162 Brake lever Brake pedal The brake lever is located at the right The brake pedal is on the right side of handlebar grip. To apply the front the motorcycle.

  • Page 24: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EW000024 WARNING Make sure that the fuel tank cap is properly installed before riding.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a research octane number of with a clean, dry, soft cloth, since 91 or higher. If knocking (or pinging)

  • Page 26: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position 1. Arrow mark positioned over “OFF” 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES” EAU02969 Fuel cock With the fuel cock lever in this position, This indicates reserve.

  • Page 27: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS ECA00038 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause after- burning. If this occurs, turn off the starter (choke).

  • Page 28: Seats (Xvs650)

    1. Bolt (× 2) 1. Seat holder 2. Seat holder 2. Projection EAU01889 3. Projection Seats (XVS650) Rider seat To install the passenger seat To remove the rider seat Insert the projection on the front of the Passenger seat 1. Remove the passenger seat.

  • Page 29: Seats (Xvs650A)

    INSTRUMENT AND CONTROL FUNCTIONS XVS650A XVS650A XVS650A 1. Bolt 1. Seat holder (× 2) 1. Bolt 2. Projection (× 2) Rider seat EAU04188 Seats (XVS650A) To install the passenger seat To remove the rider seat Insert the projections on the front of the 1.

  • Page 30: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS XVS650A 1. Seat holder 1. Helmet holder 1. Storage compartment cover 2. Projection 2. Unlock. 2. Storage compartment lock cover 3. Storage compartment lock To install the rider seat EAU00260 Helmet holder EAU01869 1. Insert the projection on the front of Storage compartment To open the helmet holder, insert the the rider seat into the holder as...
  • Page 31 INSTRUMENT AND CONTROL FUNCTIONS 1. Storage compartment 2. Storage compartment cover To open the storage compartment To close the storage compartment 1. Slide the lock cover open, insert 1. Place the storage compartment the key into the lock, and then turn cover in its original position as it clockwise.

  • Page 32: Adjusting The Shock Absorber Assembly

    Adjust the spring preload as follows. 3. Install the passenger and rider 1. Remove the passenger and rider seats. seats. (See page 3-11 [XVS650] or 3-12 [XVS650A] for removal and installation procedures.) 2. To increase the spring preload and thereby harden the suspen- sion, turn the adjusting ring in di- rection a.

  • Page 33: Luggage Strap Holders

    Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-16...

  • Page 34: Sidestand

    It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
  • Page 35 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 37: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 38: Pre-Operation Check List

    • Check vehicle for oil leakage. Final gear oil • Check vehicle for oil leakage. 6-12–6-13 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary. 6-20–6-21, 6-23–6-25 •...
  • Page 39 • Check operation of ignition circuit cut-off system. Sidestand switch 3-17 • If system is defective, have Yamaha dealer check vehicle. NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...

  • Page 41: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine ................5-1 Starting a warm engine ..............5-2 Shifting ....................5-3 Recommended shift points (for Switzerland only) ......5-4 Tips for reducing fuel consumption ........... 5-4 Engine break-in ................. 5-5 Parking ....................5-5...

  • Page 42: Starting The Engine

    If the should be on, otherwise have a sidestand is not raised com- Yamaha dealer check the electrical cir- pletely, it could contact the cuit. ground and distract the opera- 4.

  • Page 43: Starting A Warm Engine

    Starting a warm engine after starting, immediately stop the Follow the same procedure as for start- engine, and have a Yamaha dealer ing a cold engine with the exception check the self-diagnosis system. that the starter (choke) is not required 6.

  • Page 44: Shifting

    OPERATION AND IMPORTANT RIDING POINTS Always use the clutch while XVS650 XVS650A changing gears to avoid dam- aging the engine, transmission, and drive train, which are not designed withstand shock of forced shifting. 1. Shift pedal 1. Shift pedal N. Neutral position N.

  • Page 45: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 Recommended shift points Tips for reducing fuel (for Switzerland only) consumption The recommended shift points during Fuel consumption depends largely on acceleration are shown in the table be- your riding style. Consider the following low.

  • Page 46: Engine Break-In

    1,600 km and beyond The vehicle can now be operated normally. EC000049 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.

  • Page 47: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the cables ....6-25 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the throttle grip and cable ............... 6-25 Removing and installing panels ......6-5 Checking and lubricating the brake and Checking the spark plugs ........6-7 shift pedals ............

  • Page 48: Owner's Tool Kit

    If you do not have the tools or experi- VALS MAY NEED TO BE SHORT- ence required for a particular job, have ENED. a Yamaha dealer perform it for you. EW000060 WARNING If you are not familiar with motor- cycle maintenance work, have a...

  • Page 49: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check runout, spoke tightness and for damage. √ √ √ √ Wheels • Tighten spokes if necessary. • Check tread depth and for damage. •...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ Moving parts and cables • Lubricate. Lights, signals and • Check operation. √ √ √ √ √ √ switches •...

  • Page 52: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Panel A 1. Panel A 1. Panel B EAU01122 Removing and installing panels The panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter.
  • Page 53 PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Bolt (× 4) 1. Bolt (× 4) EAU01573 Panel A To remove the panel Remove the bolts, and then take the panel off. To install the panel Place the panel in the original position,...

  • Page 54: Checking The Spark Plugs

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Spark plug cap To install the panel EAU00491 EAU03329 Panel B Checking the spark plugs Place the panel in the original position, To remove the panel The spark plugs are important engine and then install the bolt.

  • Page 55: To Check/Install Spark Plugs

    Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.

  • Page 56: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03835* Left side Tightening torque: Engine oil and oil filter Spark plug: element 18 Nm (1.8 m·kgf) The engine oil level should be checked before each ride. In addition, the oil NOTE: must be changed and the oil filter ele- If a torque wrench is not available when ment replaced at the intervals specified installing a spark plug, a good estimate...
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR Right side 1. Engine oil drain bolt 1. Oil filter element outer cover 1. Oil filter element inner cover 2. Oil pan 2. Bolt (× 3) 2. Bolt (× 5) To change the engine oil (with or NOTE: without oil filter element replace- Skip steps 4–7 if the oil filter element is...
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the EC000072* CAUTION: recommended oil, and then install In order to prevent clutch slip- and tighten the oil filler cap. page (since the engine oil also lubricates the clutch), do not Recommended engine oil: mix any chemical additives with See page 8-1.

  • Page 59: Final Gear Oil

    If any 3. If the oil is below the brim of the fill- leakage is found, have a Yamaha deal- er hole, add sufficient oil of the rec- er check and repair the motorcycle. In...

  • Page 60: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR Recommended final gear oil: Hypoid gear oil SAE 80 (API GL4) or multi-grade hypoid gear oil SAE 80W-90 Oil quantity: 0.19 L NOTE: GL4 is a quality rating. Hypoid gear oils 1. Air filter case cover 1.

  • Page 61: Adjusting The Carburetors

    The carburetors are important parts of the engine and require very sophisti- cated adjustment. Therefore, most car- buretor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment described in 1. Air filter element holder 1.

  • Page 62: Adjusting The Engine Idling Speed

    4,000–5,000 r/min. NOTE: Engine idling speed: The engine is warm when it quickly re- 1,150–1,250 r/min sponds to the throttle. NOTE: If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 6-15...

  • Page 63: Adjusting The Valve Clearance

    To prevent this tires (i.e., when the temperature from occurring, the valve clearance of the tires equals the ambient must be adjusted by a Yamaha dealer temperature). at the intervals specified in the periodic The tire air pressure must be maintenance and lubrication chart.
  • Page 64 Up to 90 kg (2.25 kgf/cm (2.25 kgf/cm during a ride. wall is cracked, have a Yamaha dealer 2.25 bar) 2.25 bar) Securely pack the heaviest replace the tire immediately. 225 kPa 250 kPa 90 kg–maximum...
  • Page 65 CE-10E FRONT (XVS650) WARNING WARNING Manufacturer Size Model 100/90-19 57S Have a Yamaha dealer replace The front and rear tires should Bridgestone L309 100/90-19 M/C 57S be of the same make and de- excessively worn tires. Besides 100/90-19 57S sign, otherwise the handling...

  • Page 66: Spoke Wheels

    The clutch lever free play should mea- The wheel should be balanced It is not recommended to patch sure 10–15 mm (XVS650) or 5–10 mm whenever either the tire or wheel a punctured tube. If unavoid- (XVS650A) as shown. Periodically has been changed or replaced.

  • Page 67: Adjusting The Brake Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Clutch lever free play adjusting nut a. Brake lever free play 1. Locknut 2. Locknut 2. Brake lever free play adjusting bolt EAU00696 Adjusting the brake lever free 3. If the specified clutch lever free 1.

  • Page 68: Adjusting The Brake Pedal Position And Free Play

    WARNING the footrest as shown. Periodically which may result in loss of con- It is advisable to have a Yamaha check the brake pedal position and, if trol and an accident. dealer make these adjustments. necessary, adjust it as follows.

  • Page 69: Adjusting The Rear Brake Light Switch

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Locknut 1. Brake pedal free play adjusting nut 1. Rear brake light switch 2. Brake pedal position adjusting bolt 2. Rear brake light switch adjusting nut Brake pedal free play 1. Loosen the locknut at the brake EAU00713 The brake pedal free play should mea- Adjusting the rear brake light...

  • Page 70: Checking The Front Brake Pads And Rear Brake Shoes

    If a brake shoe has worn to the indicator grooves have almost disap- point that the wear indicator reaches peared, have a Yamaha dealer replace the wear limit line, have a Yamaha the brake pads as a set. dealer replace the brake shoes as a set.

  • Page 71: Checking The Brake Fluid Level

    However, if the fluid reservoir is level. brake fluid level goes down sud- Use only the recommended quali- denly, have a Yamaha dealer ty brake fluid, otherwise the rubber check the cause. seals may deteriorate, causing leakage and poor braking perfor- mance.

  • Page 72: Changing The Brake Fluid

    EAU02962 EAU04034 Changing the brake fluid Checking and lubricating the Checking and lubricating the Have a Yamaha dealer change the cables throttle grip and cable brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should...

  • Page 73: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-...

  • Page 74: Checking And Lubricating The Sidestand

    EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. 6-27...

  • Page 75: Checking The Steering

    If any free Securely support the motorcycle so position. play can be felt, have a Yamaha that there is no danger of it falling 2. While applying the front brake, dealer check or repair the steer- over.

  • Page 76: Checking The Wheel Bearings

    • EYES: Flush with water for hub or if the wheel does not turn sealed-type (MF) battery, which does 15 minutes and seek prompt smoothly, have a Yamaha dealer not require any maintenance. There is medical attention. check the wheel bearings.
  • Page 77 PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery EC000102 CAUTION: Have a Yamaha dealer charge the bat- Always keep battery tery as soon as possible if it seems to charged. Storing a discharged have discharged. Keep in mind that the...

  • Page 78: Replacing The Fuses

    3. Spare main fuse 3. Headlight fuse 4. If the fuse immediately blows 4. Carburetor heater fuse EAU04190* again, have a Yamaha dealer 5. Spare fuse (× 2) Replacing the fuses check the electrical system. The main fuse and the fuse box, which...

  • Page 79: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover 3. Unhook the headlight bulb holder, EAU04189 Replacing the headlight bulb 2. Disconnect the headlight coupler, and then remove the defective This motorcycle is equipped with a and then remove the bulb cover.

  • Page 80: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    6. Install the headlight unit by install- 1. Remove the lens by removing the ing the screws. screws. 7. Have a Yamaha dealer adjust the 2. Remove the defective bulb by headlight beam if necessary. pushing it in and turning it counter- clockwise.

  • Page 81: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel XVS650A Supporting the motorcycle Raise the rear wheel off the ground by Since this model is not equipped with a using a motorcycle stand or, if a motor- centerstand, follow these precautions cycle stand is not available, by placing when removing the front and rear a jack either under each side of the...

  • Page 82: Front Wheel

    WARNING 2. Lift the wheel up between the fork 4. Lift the front wheel off the ground It is advisable to have a Yamaha legs. according to the procedure on dealer service the wheel. page 6-34.

  • Page 83: Rear Wheel

    2. Disconnect the brake torque rod WARNING from the brake shoe plate by re- It is advisable to have a Yamaha Tightening torque: moving the bolt. dealer service the wheel. Front wheel axle pinch bolt: 3.
  • Page 84 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the brake rod onto the brake camshaft lever, and then install the brake pedal free play adjusting nut onto the brake rod. 4. Install the brake torque rod bolt at the brake shoe plate, and then tighten both bolts to the specified torque.

  • Page 85: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 86: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 87: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 88 M OTORCYCLE CARE AND STORAGE EAU03412 Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.

  • Page 89: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
  • Page 90 EWA00031 rosion. WARNING NOTE: Consult a Yamaha dealer for advice on Make sure that there is no oil or After cleaning what products to use. wax on the brakes or tires. 1. Dry the motorcycle with a chamois If necessary, clean the brake or an absorbing cloth.
  • Page 91 MOTORCYCLE CARE AND STORAGE Storage Long-term c. Install the spark plug caps onto the Before storing your motorcycle for sev- spark plugs, and then place the eral months: spark plugs on the cylinder head Short-term 1. Follow all the instructions in the so that the electrodes are ground- Always store your motorcycle in a cool, “Care”...
  • Page 92 MOTORCYCLE CARE AND STORAGE 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

  • Page 93: Specifications

    SPECIFICATIONS Specifications ..................8-1 Conversion table ................8-6...

  • Page 94: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model XVS650/XVS650A Engine Dimensions Engine type Air-cooled 4-stroke, SOHC XVS650 Cylinder arrangement V-type 2-cylinder Overall length 2,340 mm Displacement 649 cm Bore × stroke 81 × 63 mm Overall width 880 mm Overall height 1,070 mm...
  • Page 95 Dry type element 0.967 Fuel Chassis Frame type Double cradle Type REGULAR UNLEADED GASOLINE ONLY Caster angle 35° Fuel tank capacity 16 L Trail Reserve amount XVS650 153 mm Carburetor XVS650A 145 mm Manufacturer MIKUNI Model × quantity BDS28 × 2...
  • Page 96 SPECIFICATIONS Tires XVS650A XVS650 Front Front Type Tube tire Type Tube tire Size 130/90-16 67S Size 100/90-19 57S 130/90-16 M/C 67S 100/90-19 M/C 57S Manufacturer/model Bridgestone / G703 Manufacturer/model Bridgestone / L309 Dunlop / D404F Dunlop / F24 Rear Rear...
  • Page 97 SPECIFICATIONS Wheels Suspension XVS650 Front Telescopic fork Front Rear Swingarm (monocross) Type Spoke wheel Spring/shock absorber 19 × MT 2.50 Size Front Coil spring / oil damper 19 M/C × MT 2.50 Rear Coil spring / gas-oil damper Rear Wheel travel...
  • Page 98 SPECIFICATIONS Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 4 W × 1 Auxiliary light 12 V, 5/21 W × 1 Tail/brake light 12 V, 21 W × 4 Turn signal light 12 V, 1.7 W × 1 Meter lighting 12 V, 1.7 W ×...

  • Page 99: Conversion Table

    SPECIFICATIONS EAU03941 Conversion table CS-03E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS. Metric unit Conversion factor Imperial unit × m·kgf 7.233 ft·lb × m·kgf 86.794 in·lb Use this table to convert METRIC unit values to IMPERIAL Torque ×...

  • Page 101: Consumer Information

    CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...

  • Page 102: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 103: Model Label

    Model label The model label is affixed to the frame under the rider seat. (See page 3-11 [XVS650] or 3-12 [XVS650A] for rider seat removal and installation proce- dures.) Record the information on this label in the space provided. This infor- mation will be needed when ordering spare parts from a Yamaha dealer.
  • Page 104 Headlight bulb, replacing ....... 6-32 Safety information ........1-1 Brake lever free play, adjusting ....6-20 Helmet holder ........3-13 Seats (XVS650) ........3-11 Brake light switch (rear), adjusting ..6-22 High beam indicator light ......3-2 Passenger seat.........3-11 Brake pads and shoes, checking ...6-23 Horn switch ..........

  • Page 105: Throttle Grip

    INDEX Steering, checking ......... 6-28 Storage............ 7-4 Storage compartment ......3-13 Supporting the motorcycle ..... 6-34 Throttle cable free play, adjusting ..6-15 Throttle grip and cable, checking and lubricating........6-25 Tires ............6-16 Tool kit............. 6-1 Troubleshooting........6-38 Troubleshooting chart......6-39 Turn signal indicator light ......
  • Page 108 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 · 5 - 0.3 × 1 CR...

This manual is also suitable for:

Drag star xvs650a

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