Benelli TRK 502 Owner's Manual

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TRK 502 - TRK 502X

MANUALE USO E MANUTENZIONE

OWNER'S MANUAL

MANUEL DU PROPRIÉTAIRE

BEDIENUNGSANLEITUNG

MANUAL DEL PROPIETARIO

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Summary of Contents for Benelli TRK 502

Page 1 TRK 502 - TRK 502X MANUALE USO E MANUTENZIONE OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG MANUAL DEL PROPIETARIO...
Page 2 Owner’s Manual Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
Page 3 The Benelli team wishes you many safe and pleasant rides. So, remember to put safety rst! Benelli continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product informa- tion available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concer- ning this manual, please consult a Benelli dealer.
Page 4 Introduction Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all DANGER safety messages that follow this symbol to avoid possible injury or death. A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious WARNING injury.
Page 5 Introduction TRK502/TRK502X OWNER’S MANUAL Benelli Q.J. s.r.l. 6th edition, 2019 All rights reserved. Any reprinting or unauthorized use without the written permission of Benelli Q.J. s.r.l. is expressly prohibited.
Page 6 Table of contents Safety information ........1-1 • Checking the brake Auxiliary USB jack ..........3-19 lever free play ........... 6-19 For your safety – • Brake light switches....... 6-19 Description..........2-1 pre-operation checks ......4-1 • Checking the front and •...
Page 7 Table of contents Motorcycle care and storage....7-1 • Matte color caution........7-1 • Care..............7-1 • Storage............7-3 Speci cations.......... 8-1 • Electric System........... 8-4 Consumer information......9-1 • Identi cation numbers......9-1 • Diagnostic connector......9-2 • Vehicle data recording......9-2 Regular maintenance coupons....10-1...
Page 8 Safety information Be a Responsible Owner Safe Riding • Many accidents involve inexperienced As the vehicle’s owner, you are responsible for Perform the pre-operation checks each time operators. In fact, many operators who the safe and proper operation of your motor- you use the vehicle to make sure it is in safe have been involved in accidents do not cycle.
Page 9 Safety information • onto the operator, the seat strap burns. Loading • A passenger should also observe the or grab bar, if equipped, with both Adding accessories or cargo to your motor- hands and keep both feet on the above precautions. cycle can adversely a ect stability and han- passenger footrests.
Page 10 Benelli vehicles. other modi cations performed to your vehi- or front fender. These items, inclu- Benelli is not in a position to test the products cle that change any of the vehicle’s design ding such cargo as sleeping bags, that these aftermarket companies produce.
Page 11 Safety information • and should be kept to a minimum. Aftermarket Tires and Rims somewhat by the tie-downs, if possible, Bulky or large accessories may se- The tires and rims that came with your motor- so that the motorcycle will not bounce riously a ect the stability of the cycle were designed to match the performan- excessively during transport.
Page 12 Description Left view 1. Shock absorber assembly rebound damping force adjusting knob 2. Battery 3. Fuse box 4. Seat lock 5. Shock absorber assembly spring preload adjusting ring 6. Shift pedal 7. Engine oil drain bolt 8. Engine oil lter cartridge 9.
Page 13 Description Right view 1. Rear brake uid reservoir 2. Fuel tank cap 3. Headlight 4. Radiator cap 5. Coolant reservoir 6. Engine oil level check window 7. Engine oil ller cap 8. Brake pedal 9. Shock absorber assembly compression damping force adjusting knob 2 - 2...
Page 14 Description Controls and instruments 1. Clutch lever 2. Left handlebar switches 3. Multi-function meter unit 4. Right handlebar switches 5. Throttle grip 6. Brake lever 7. Front brake uid reservoir 8. Main switch/steering lock 9. ABS switch 2 - 3...
Page 15 Description NOTE ........................................................................................................................................................................................................................................................................................................................................2 - 4...
Page 16 Instrument and control functions Main switch/steering lock (o ) All electrical systems are o . The bike is supplied with 2 keys for: The key can be removed. - Opening the fuel cap - Steering lock - Ignition - Opening the saddle WARNING Never turn the key to “...
Page 17 Instrument and control functions To lock the steering: To unlock the steering: 1) Turn the handlebar completely to the left. 1) Insert the key in the steering lock. 2) Insert the key in the ignition. 2) Turn the key clockwise. 3) Turn the key anticlockwise, in the “...
Page 18 Instrument and control functions Multi-function meter unit and Indica- tor lights and warning lights 1. Tachometer 2. “SELECT” button 3. “RESET” button 4. Coolant temperature 5. Engine trouble warning light “ “ 6. Left turn signal indicator light ” “ 7.
Page 19 This indicator light comes on when the tran- Digital clock trol system. If this occurs, have a Benelli dealer smission is in the neutral position. check the on-board diagnostic system. Shows the time in hours and minutes.
Page 20 ”RESET” button for 3 seconds. or more faults may have been occurred on Transmission gear display the ABS system. In which event, take the motorcycle to an authorized Benelli servi- The transmission gear display shows the se- lected gear. ce centre.
Page 21 Instrument and control functions Handlebar switches Right Passing button Press this button (daytime) to enable lashing lights. Left Run/Start switch “ ” To crank the engine with the starter, set this switch to “ ”, See page 5-1 for starting in- structions prior to starting the engine.
Page 22 Instrument and control functions ABS button Enabling ABS: B: The ABS will be active again from any other Do not try to adjust settings of ABS while the Make sure the motorcycle is stationary and previous setting when the button is pressed motorcycle running.
Page 23 Instrument and control functions Clutch lever Shift pedal Brake lever The clutch lever is located on the left side of The shift pedal is located on the left side of The brake lever is located on the right side of the handlebar.
Page 24 5 km/h, contact an authorized the rear wheel from raising form the Benelli service centre for checking. ground. • When the ABS is working, a pulsation • The ABS control unit always uses the...
Page 25 Instrument and control functions below or equal to about 5 km/h. Fuel tank cap • The ABS does not work in case of low battery. NOTICE Be careful not to damage the wheel sensor or wheel sensor rotor; otherwise, improper performance of the ABS will result.
Page 26 Instrument and control functions Fuel Make sure there is su cient gasoline in The fuel tank cap cannot be closed unless the the tank. key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
Page 27 Premium unleaded gasoline (Gasohol [E10] acceptable) Fuel tank capacity: Your Benelli engine has been designed to use 20 L ± 0.5 L premium unleaded gasoline with a research octane number of 95 or higher. If knocking (or...
Page 28 Instrument and control functions Catalytic converter Seats Rider seat To remove the rider seat Passenger seat This model is equipped with a catalytic con- 1. Remove the passenger seat. To remove the passenger seat verter in the exhaust system. 1. Insert the key into the seat lock, and then turn it clockwise.
Page 29 3. Decrease braking action. NOTICE To avoid damaging the mechanism, do not try turning over the maximum or minimum 1. Return ring nut setting. 2. Spring preload adjusting ring Always have the shock absorber adjusted by a Benelli assistance centre. 3 - 14...
Page 30 • Do not dispose of a damaged or worn- out shock absorber assembly your- Suspension Setting self. Take the shock absorber assem- bly to a Benelli dealer for any service. Rear Shock - 10 click 1. Adjusting knob. Absorber from all 2.
Page 31 • It prevents starting when the transmis- Benelli’s ignition circuit cut-o system has sion is in gear and the clutch lever is pul- been designed to assist the operator in led, but the sidestand is still down.
Page 32 Instrument and control functions Central Stand (only for TRK502X) The central stand is situated underneath the engine block. Lift or lower the central stand in the refuelling and maintenance phases of the vehicle. 3 - 17...
Page 33 2. Make sure that the start/engine stop switch is set to “ ”. ring this inspection. 3. Turn the key on. • If a malfunction is noted, have a Benelli dealer check 4. Shift the transmission into the neutral position. the system before riding. 5. Press the electric start button.
Page 34 Instrument and control functions Auxiliary USB jack WARNING To prevent electrical shock or short-circu- iting, make sure that the cap is installed when the auxiliary (USB) jack is not being used. NOTICE 1. Auxiliary USB jack cap The accessory connected to the auxiliary 3.
Page 35 If necessary, add recommended coolant to speci ed level. • Check cooling system for leakage. Front brake • Check operation. • If soft or spongy, have Benelli dealer bleed hydraulic system. • Check brake pads for wear. • Replace if necessary. • Check uid level in reservoir.
Page 36 Make sure that operation is smooth. Throttle grip • Check throttle grip free play. • If necessary, have Benelli dealer adjust throttle grip free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. •...
Page 37 Tighten if necessary. Instruments, lights, • Check operation. • Correct if necessary. signals and switches Sidestand switch • Check operation of ignition circuit cut-o system. • If system is not working correctly, have Benelli dealer check vehicle. 4 - 3...
Page 38 The neutral indicator light should come If there is a control or function you do not un- on. If not, ask a Benelli dealer to check the In order for the ignition circuit cut-o system derstand, ask your Benelli dealer.
Page 39 Operation and important riding points Shifting Tips for reducing fuel consumption NOTICE Fuel consumption depends largely on your • Even with the transmission in the neu- riding style. Consider the following tips to re- tral position, do not coast for long pe- duce fuel consumption: riods of time with the engine o , and •...
Page 40 • If any engine trouble should occur du- the following material carefully. ring the engine break-in period, im- Since the engine is brand new, do not put an mediately have a Benelli dealer check excessive load on it for the rst 1600 km. The WARNING the vehicle.
Page 41 Operation and important riding points NOTE ........................................................................................................................................................................................................................................................................................................................................5 - 4...
Page 42 (if applicable). WARNING use, the maintenance intervals may need to Benelli dealers are trained and equipped to be shortened. perform these particular services. Brake discs, calipers, drums, and linings can become very hot during use. To avoid...
Page 43 Tighten to the torque listed If you do not have the tools or experience re- Replacement quired for a particular job, have a Benelli dea- ler perform it for you. Dealer A list of workshops is available on our website www.benelli.com.
Page 44 Periodic maintenance and adjustment General maintenance and lubrication chart 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual 1° 2° 3° 4° 5° Part intervention or control inspection service service service service Pre-delivery service Top up/Replacement Engine oil Check Every 500 km...
Page 45 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part 1° 2° 3° 4° 5° intervention or control inspection Pre-delivery service service service service service Brake fluid / ◙ Check/Top up/ Replace *clutch In any case, replace every 2 years Check the operation of the...
Page 46 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part 1° 2° 3° 4° 5° intervention or control inspection Pre-delivery service service service service service ◙ Distribution Check/Replacement chain Every 25.000 km Distribution ◙...
Page 47 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part 1° 2° 3° 4° 5° intervention or control inspection service service service service Pre-delivery service Rear Check/Adjust, and make ◙ suspension sure there are no leaks.
Page 48 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part 1° 2° 3° 4° 5° intervention or control inspection Pre-delivery service service service service service Acoustic ◙ Check operation warning ◙ Instruments Check operation Connections...
Page 49 Periodic maintenance and adjustment 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Maintenance Annual Part 1° 2° 3° 4° 5° intervention or control inspection service service service service Pre-delivery service Lid screws ◙ Check clutch Catalytic ◙...
Page 50 Do not attempt to diagnose such problems Spark plug gap: yourself. Instead, have a Benelli dealer check the vehicle. 0.7~0.8 mm If a spark plug shows signs of electrode ero- sion and excessive carbon or other deposits, it Clean the surface of the spark plug gasket and should be replaced.
Page 51 Periodic maintenance and adjustment Canister Engine oil and oil lter cartridge Engine oil ller cap The engine oil level should be checked before each ride. In addition, the oil must be chan- ged and the oil lter cartridge replaced at the intervals speci ed in the periodic maintenan- ce and lubrication chart.
Page 52 7. Install the new oil lter cartridge with an oil lter wrench, and then tighten it to the speci- ed torque with a torque wrench. An oil lter wrench is available at a Benelli de- 1. Engine oil drain bolt aler.
Page 53 8. Install the engine oil drain bolt and its new mediately turn the engine o and have a NOTICE Benelli dealer check the vehicle. gasket, and then tighten the bolt to the spe- ci ed torque. • In order to prevent clutch slippage (since the engine oil also lubricates 11.
Page 54 If water has been added to the coolant, 4. Coolant reservoir cap engine temperature. have a Benelli dealer check the antifreeze • Make sure that the vehicle is positioned content of the coolant as soon as possible, straight up when checking the coolant otherwise the e ectiveness of the coolant 3.
Page 55 Periodic maintenance and adjustment 7. Pour the speci ed amount of the recom- WARNING mended coolant into the radiator and reser- voir. Never attempt to remove the radiator cap when the engine is hot. Antifreeze/water mixture ratio: Recommended antifreeze: High-quality ethylene glycol antifreeze 1.
Page 56 Check the engine idling speed and, if neces- intervals speci ed in the periodic maintenan- sary, have it corrected by a Benelli dealer. ce and lubrication chart. Have a Benelli dealer replace the air lter ele- ment. Engine idling speed: 1400-1600 r/min...
Page 57 Safety in all conditions of riding ne noise. To prevent this from occurring, the depends on a relatively small area of road valve clearance must be adjusted by a Benelli contact. dealer at the intervals speci ed in the periodic Therefore, it is essential to maintain the tires maintenance and lubrication chart.
Page 58 “broken in” for it to develop its it, or if the sidewall is cracked, have a Benelli- dealer replace the tire immediately. optimal characteristics.
Page 59 Periodic maintenance and adjustment Adjusting the clutch lever free play WARNING WARNING Measure the clutch lever free play as shown. • The front and rear tires should be of • Use only the speci ed replacement ti- the same make and design, otherwi- res.
Page 60 There should be no free play at the brake lever The brake light, which is activated by the bra- end. If there is free play, have a Benelli dealer ke pedal and brake lever, should come on just inspect the brake system.
Page 61 To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that a wear indicator groove almost appears, have a Benelli dealer replace the bra- Front brake uid reservoir 1. Brake pad wear indicator ke pads as a set.
Page 62 Changing the brake uid otherwise, the rubber seals may dete- riorate, causing leakage. Have a Benelli dealer change the brake uid at • Re ll with the same type of brake u- the intervals speci ed in the periodic mainte- id.
Page 63 Benelli workshop. If you suspect that there is a serious mal- function with the chain, stop the bike im- mediately and call your nearest Benelli au- thorised workshop. 1. Axle nut 2. Locknut Drive chain slack: 3.
Page 64 Periodic maintenance and adjustment Cleaning and lubricating the drive 3. Thoroughly lubricate the drive chain with a NOTICE special O-ring chain lubricant. chain Incorrect transmission chain tension will The drive chain must be cleaned and lubrica- overload the engine and other vital parts ted at the intervals speci ed in the periodic of the motorcycle, and it may cause the maintenance and lubrication chart, otherwise...
Page 65 If a cable is damaged or does not move smo- at the intervals speci ed in the periodic main- othly, have a Benelli dealer check or replace it. tenance chart. Brake pedal The throttle cable is equipped with a rubber cover.
Page 66 Periodic maintenance and adjustment Shift pedal Checking and lubricating the brake Clutch lever and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary. Brake lever Recommended lubricant: Recommended lubricants: Lithium-soap-based grease...
Page 67 Therefore, we ask that you check To check the operation this system regularly, as described below, 1. Place the vehicle on a lat surface and keep and have it repaired by a Benelli dealer if it it upright. does not operate correctly. WARNING To avoid injury, securely support the vehi- cle so there is no danger of it falling over.
Page 68 2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Benelli dea- Worn or loose steering bearings may cause ler check or repair the steering.
Page 69 If there is play in the wheel hub or if the wheel This model is equipped with a VRLA (Valve Re- does not turn smoothly, have a Benelli dealer To charge the battery gulated Lead Acid) battery.
Page 70 Periodic maintenance and adjustment Using a conventional battery charger will 4. After installation, make sure that the bat- Replacing the fuses damage the battery. tery leads are properly connected to the bat- tery terminals. The fuse boxes and individual fuses are loca- ted under the rider seat.
Page 71 2. Fan operates. 3. Headlights 4. If the fuse immediately blows again, have a 4. Ignition Coil Benelli dealer check the electrical system. 5. Ecu 6. Power lock 6 - 30...
Page 72 Periodic maintenance and adjustment Auxiliary lights 1. Remove the right and left inspection lids 5. Installthe new lamp and x it using the xing spring. 6. Connect the connectors of the new lamp. If an auxiliary light does not come on, replace 7.
Page 73 However, should your motorcycle require any repair, take it to a Benelli dealer, whose skilled technicians have the necessary tools, expe- rience, and know-how to service the motor- cycle properly.
Page 74 Remove the spark plugs and check the electrodes. The engine does not start. Have a Benelli dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
Page 75 The coolant level Benelli dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Page 76 Be sure to consult a such products are used on hard-to-re- car, however, it detracts from the overall ap- Benelli dealer for advice on what products move dirt, do not leave the cleaner pearance of a motorcycle.
Page 77 Motorcycle care and storage • Do not use high-pressure washers or After riding in the rain, near the sea or on salt- dampened with a mild detergent, and then steam-jet cleaners since they cause sprayed roads wash it o thoroughly with water. water seepage and deterioration in Since sea salt or salt sprayed on roads during Some cleaning compounds for plastics may...
Page 78 Storage WARNING Short-term Contaminants on the brakes or tires can • Consult a Benelli dealer for advice on Always store your motorcycle in a cool, dry cause loss of control. what products to use. place and, if necessary, protect it against dust •...
Page 79 Motorcycle care and storage Long-term • Remove the spark plug caps from Before storing your motorcycle for several the spark plugs, and then install months: the spark plugs and the spark plug • Follow all the instructions in the “Care” caps.
Page 80 Speci cations Dimensions TRK502: Engine: Coolant quantity: Overall length: Combustion cycle: Coolant reservoir (up to the maximum le- vel mark): 2200 mm 4-stroke Overall width: Cooling system: 0.3 L 915 mm Liquid cooled Radiator (including all routes): Overall height: Valve train: 2.4 L 1450 mm DOHC...
Page 81 Speci cations Spark plug(s): Rear tire TRK502: Front wheel TRK502X: Manufacturer/model: Type: Wheel type: NGK CR8E Tubeless Spokes rim Spark plug gap: Size: Rim size: 0.7~ 0.8 mm 160/60 ZR17 M/C 69W 19 x 3.00 Rear wheel TRK502: Clutch: Rear tire TRK502X: Wheel type: Clutch type: Alluminium alloy...
Page 82 Speci cations Front suspension: Battery: Fuse(s): Type: Model: Fuel pump fuse: Upside down fork with Ø 50 mm stems YTX9-BS 15.0 A Shock absorber: Voltage, capacity: Fan fuse: Hydraulic damper 12 V, 8 Ah 15.0 A Wheel travel: Headlights fuse: 140 mm 15.0 A Bulb wattage:...
Page 83 Speci cations Electric System LIGHT FUEL PUMP POWER LOCK 8 - 4...
Page 84 These identi cation numbers are needed when registering the vehicle with the autho- rities in your area and when ordering spare parts from a Benelli dealer. VEHICLE IDENTIFICATION NUMBER: The identi cation number of the vehicle is The engine serial number is punched on the punched on the steering head;...
Page 85 Diagnostic Connector The label of the model is applied to the left The diagnostic connector is located as shown. Benelli will not disclose this data to a third side of the steering head. party except: Record the information on this label in the •...
Page 86 Regular maintenance coupons COUPON N. 1 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
Page 87 Regular maintenance coupons COUPON N. 2 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
Page 88 Regular maintenance coupons COUPON N. 3 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
Page 89 Regular maintenance coupons COUPON N. 4 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
Page 90 Regular maintenance coupons COUPON N. 5 - ....Model/Cubic capacity Dealer’s stamp Frame number, in full Km travelled SERVICE CARRIED OUT USING REMOTE MEANS Responsibility of the dealer The vehicle has been inspected, following all of the operations envisaged in the maintenance plan.
Page 91 Regular maintenance coupons NOTE ........................................................................................................................................................................................................................................................................................................................................10 - 6...
Page 92 Manuel du propriétaire Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Le manuel doit être remis avec le véhicule en cas de vente de ce dernier.
Page 94 Ne pas oublier toutefois que la sécurité doit rester la première priorité de tout bon motocycliste! Benelli est sans cesse à la recherche d’améliorations dans la conception et la qualité de ses produits. Par conséquent, bien que ce manuel contien- ne les informations les plus récentes disponibles au moment de l’impression, il peut ne pas re éter de petites modi cations apportées ultérieur-...
Page 95 Introduction Les informations particulièrement importantes sont repérées par les notations suivantes : Il s’agit du symbole avertissant d’un danger. Il avertit de dangers de dommages personnels po- DANGER tentiels. Observer scrupuleusement les messages relatifs à la sécurité gurant à la suite de ce sym- bole a n d’éviter les dangers de blessures ou de mort.
Page 96 Introduction TRK502/TRK502X MANUEL DU PROPRIÉTAIRE Benelli Q.J. s.r.l. 6 édition, 2019 Tous droits réservés. Toute réimpression ou utilisation non autorisée sans la permission écrite de la Benelli Q.J. s.r.l. est formellement interdite. Imprimé au Italia.
Page 97 Introduction...
Page 98 Consignes de sécurité à des risques accrus de blessures ou de mort. instable. De tels accessoires peu- Transport de la moto Le propriétaire est responsable des domma- vent également rendre le véhicule Bien veiller à suivre les instructions suivantes ges découlant d’une modi cation du véhi- instable lors du croisement ou du avant de transporter la moto dans un autre cule.
Page 99 Commandes et instruments Blocage de la direction: Déblocage de la direction: 1) Tourner entièrement le guidon vers la gau- 1) Introduire la clé dans la serrure du blocage che. guidon. 2) Introduire la clé dans le bloc de démarrage. 2) Tourner la clé vers la droite. 3) Tourner la clé...
Page 100 Commandes et instruments Levier d’embrayage Sélecteur au pied Levier de frein Le levier d’embrayage se trouve sur la poi- Le sélecteur est situé du côté gauche de la Le levier de frein se trouve sur la poignée droi- gnée gauche du guidon. Pour débrayer, ti- moto et s’utilise conjointement avec le levier te du guidon.
Page 101 Commandes et instruments Réglage du faisceau des phares Selle du pilote Réglage du combiné ressort-amortis- Dépose de la selle du pilote seur Les boutons de réglage de faisceau de phare 1. Retirer la selle du passager. permettent de relever ou d’abaisser la hau- Réglage pré-charge ressort teur du faisceau des phares.
Page 102 Contrôler le circuit de refroidissement et s’assurer de l’absence de toute fuite. Frein avant • Contrôler le fonctionnement. • Faire purger le circuit hydraulique par un concessionnaire Benelli en cas de sensation de mollesse. • Contrôler l’usure des plaquettes de frein. • Remplacer si nécessaire.
Page 103 à un e ort excessif pendant les pre- AVERTISSEMENT ge, consulter immédiatement un con- miers 1600 km. Les pièces mobiles du moteur cessionnaire Benelli. doivent s’user et se roder mutuellement pour • Comme le moteur et le système obtenir les jeux de marche corrects. Pendant cette période, éviter de conduire à...
Page 104 Entretien périodique et réglage 0 Km 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Contrôles ou Contrôle 1° 2° 3° 4° 5° Composant interventions d'entretien Annuel coupon coupon coupon coupon coupon Pré-livraison ◙ Corps à papillon Contrôle/Réglage Contrôle fonctionnement/ ◙...
Page 105 à l’aide d’une clé pour ltre à huile, puis la serrer au couple spéci é à l’aide d’une Des clés pour ltre à huile sont disponibles clé dynamométrique. chez les concessionnaires Benelli. Couple de serrage : 1. Vis de vidange d’huile moteur 2. Joint 6.
Page 106 * Poids total du pilote, du passager, du chargement et des accessoires AVERTISSEMENT • Faire remplacer par un concession- naire Benelli tout pneu usé à l’excès. AVERTISSEMENT La conduite avec des pneus usés com- promet la stabilité du véhicule et est Ne jamais surcharger le véhicule.
Page 107 Entretien périodique et réglage Réglage de la tension de la chaîne de tran- Nettoyage et graissage de la chaîne ATTENTION smission de transmission 1. Desserrer l’écrou du tourillon de la roue et Une tension erronée de la chaîne de tran- le contre-écrou sur chaque côté...
Page 108 Charge de la batterie câble positif. Con er la charge de la batterie à un conces- sionnaire Benelli dès que possible si elle sem- ble être déchargée. Ne pas oublier qu’une 2. Quand la batterie est remisée pour plus batterie se décharge plus rapidement si le de deux mois, il convient de la contrôler au...
Page 109 Demander conseil à un con- nécessaire d’utiliser ce type de produ- est plutôt disgracieux. Un entretien adéquat cessionnaire Benelli au sujet des produits it a n d’éliminer des taches tenaces, régulier lui permettra non seulement de con- d’entretien à utiliser avant de procéder au veiller à...
Page 110 Caractéristiques Suspension avant: Batterie: Fusible: Type: Modèle: Fusible Pompe Essence: Fourche renversée avec tiges Ø 50 mm YTX9-BS 15.0 A Amortisseur: Voltage, capacité: Fusible Ventilateur: Amortisseur hydraulique 12 V, 8 Ah 15.0 A Excursion Fork: Fusible Phares: 140 mm 15.0 A Puissance d’ampoule: Fusible Bobine d’allumage: Phare:...
Page 111 Coupons d’entretien periodique COUPON N. 3 - ....Modèle/Cylindrée Timbre Concessionnaire Numéro de châssis (en entier) Km parcourus COUPON EFFECTUE PAR VOIE TELEMATIQUE Partie destinée au Concessionnaire Le coupon du véhicule a été effectué à travers toutes les opérations prévues dans le plan d’entretien.
Page 112 Allzeit gute Fahrt wünscht Ihnen das Benelli-Team! Und denken Sie stets daran, Sicherheit geht vor! Benelli ist beständig um Fortschritte in Design und Qualität der Produkte bemüht. Daher könnten zwischen Ihrem Motorrad und dieser Anleitung kleine Abweichungen auftreten, obwohl diese Anleitung die neuesten Produktinformationen enthält, die bei Drucklegung waren.
Page 113 Sicherheitsinformationen Seien Sie ein verantwortungsbewusster Sicheres Fahren des Wissen verfügen. Wenden Sie Halter Vor jeder Fahrt das Fahrzeug auf sicheren Be- sich an einen autorisierten Mo- Als Fahrzeughalter sind Sie verantwortlich für triebszustand überprüfen. torradhändler, um grundlegende den sicheren und ordnungsgemäßen Betrieb Werden Inspektions- und Wartungsarbeiten Informationen zur Motorradwar- Ihres Motorrads.
Page 114 Beschreibung Linke Seitenansicht 1. Einstellknopf der Federbein-Zugstufen- dämpfung (3-15) 2. Batterie (6-30) 3. Sicherungskasten (6-32) 4. Sitzbankschloss (3-14) 5. Federvorspannungs-Einstellring des Federbeins (3-15) 6. Fußschalthebel (3-8) 7. Motoröl-Ablassschraube (6-13) 8. Öl lterpatrone (6-13) 9. Kühl üssigkeits-Ablassschraube (6-16) 10. Nebenverbraucheranschluss- Buchse (USB) (3-18) 2 - 1...
Page 115 Funktionen der Instrumente und Bedienungselemente Multifunktionsmesser-Einheit und Kontrollleuchten und Warnleuchten 1. Drehzahlmesser 2. Rückstellknopf “SELECT” 3. Rückstellknopf “RESET” 4. Kühl üssigkeitstemperatur 5. Motorstörungs-Warnleuchte “ “ 6. Linke Blinker-Kontrollleuchte “ “ 7. Fernlicht-Kontrollleuchte “ “ 8. Leerlauf-Kontrollleuchte “N” 9. Ölstand-Warnleuchte “ “...
Page 116 Funktionen der Instrumente und Bedienungselemente Sicherstellen, dass die am Regelquadranten Fußbremshebel eingestellte kor rekte Einstellung mit der Mar- kierung “▲” am Bremshebel übereinstimmt. Das Antiblockiersystem (ABS) wurde entwi- Der Fußbremshebel be ndet sich an der ckelt, um das Blockieren der Räder während rechten Seite des Motorrads.
Page 117 Funktionen der Instrumente und Bedienungselemente Einstellung der hydraulischen Bremsvor- Federbein einstellen stets von einer Benelli- Kundendienststelle richtung vorgenommen werden. Die hydraulische Bremsvorrichtung kann Regelung der Vorspannung der Feder anhand der Regelschraube eingestellt wer- Der hintere Stoßdämpfer ist mit einer Nut- den.
Page 118 Sicherstellen, dass er reibungslos funktioniert. Gasdrehgri • Spiel des Gasdrehgri s prüfen. • Ggf. das Spiel des Gasdrehgri s von einer Benelli-Fachwerkstatt einstellen und des Seilzug- und Gri gehäuse sch- mieren lassen. Steuerungs- • Sicherstellen, dass er reibungslos funktioniert. •...
Page 119 Wichtige Fahr- und Bedienungshinweise 5 - 4...
Page 120 Regelmäßige Wartung und Einstellung 1.000 Km 7.000 Km 13.000 Km 19.000 Km 25.000 Km Vor- Kontrollen oder Jährliche NEIN Bauteil Auslieferung 1° 2° 3° 4° 5° Wartungsarbeiten Kontrolle Kundendienst Kundendienst Kundendienst Kundendienst Kundendienst Kontrolle auf Defekte Kraftstoff ◙ und Leckagen schläuche In jedem Fall mindestens alle 3 Jahre austauschen Bremsflüssigkeit/...
Page 121 Versuchen Sie nicht, derartige Probleme selbst zu diagnostizieren. 0.7~0.8 mm Lassen Sie stattdessen das Fahrzeug von einer Benelli-Fachwerkstatt prüfen. Die Sitz äche der Kerzendichtung reinigen; Bei fortgeschrittenem Abbrand der Mittele- Schmutz und Fremdkörper vom Gewinde lektroden oder übermäßigen Ölkohleablager- abwischen.
Page 122 Abständen gemäß Wartungs- und und lassen Sie sie, falls erforderlich, von einer Treten Lecks auf, das Kühlsystem von einer Be- Schmiertabelle ersetzt werden. Den Luft lte- Benelli-Fachwerkstatt korrigieren. nelli-Fachwerkstatt überprüfen lassen. reinsatz durch einen Benelli-Händler ersetzen lassen. Leerlaufdrehzahl: 1400–1600 U/min 6 - 17...
Page 123 Bei plötzlichem Absinken des Brems üssig- gleicher Marke und gleichen Typs keitsstandes die Bremsanlage vor dem nächs- nachfüllen. Wird eine andere Brem- ten Fahrtantritt von einer Benelli-Fachwerk- s üssigkeit als DOT 4 nachgefüllt, statt überprüfen lassen. kann es zu schädlichen chemischen Reaktionen kommen.
Page 124 Um Verletzungen zu vermeiden, das Fahr- Schäden festgestellt werden, das Fahrzeug zeug sicher abstützen, damit es nicht von einer Benelli-Fachwerkstatt überp- umfallen kann. rüfen bzw. reparieren lassen. 2. Bei kräftig gezogenem Handbremshebel die Gabel durch starken Druck auf den Lenker mehrmals einfedern und prüfen, ob sie leicht-...
Page 125 E-Starter betätigen. Feucht Elektrodenabstand korrigieren, oder Zündkerzen ersetzen. Zündkerzen herausnehmen und Elektroden prüfen. Der Motor startet nicht. Lassen sie das Fahrzeug von einer Benelli-Fachwerkstatt prüfen. Trocken Verdichtung prüfen. 4. Verdichtung Der Motor startet nicht. Verdichtung OK. Das Fahrzeug von einer Benelli-Fachwerkstatt prüfen lassen.
Page 126 Technische Daten Abmessungen TRK502: Motor: Füllmenge: Gesamtlänge: Verbrennungstakt: Kühl üssigkeits-Ausgleichsbehälters (bis zur Maximalstand-Markierung): 2200 mm 4 Takt Gesamtbreite: Kühlsystem: 0.3 L 915 mm Flüssigkeitsgekühlt Kühlers (einschließlich aller Kanäle): Gesamthöhe: Ventiltrieb: 2.4 L 1450 mm DOHC Radstand: Zylinderanordnung: Luft lter: 1505 mm In Reihe Sitzhöhe: Anzahl der Zylinder:...
Page 127 Kundendienst regelmässige wartung WARTUNG N. 1 - ....Modell/Hubraum Stempel Vertragshändler Fahrgestellnummer (vollständig ausgeschrieben) Zurückgelegte km-Zahl KUNDENDIENST AUF TELEMATISCHEM WEGE ERFOLGT Vom Vertragshändler auszufüllen Das Fahrzeug wurde dem ordnungsgemäßen Kundendienst unterzogen, wobei alle im Wartungsplan vorgesehenen Arbeitsgänge ausgeführt wurden. Vom Vertragshändler auszufüllen Das Fahrzeug wurde dem ordnungsgemäßen Kundendienst unterzogen, wobei Unterschrift alle im Wartungsplan vorgesehenen Arbeitsgänge ausgeführt wurden.
Page 128 R303894104000...

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Trk 502x