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TRK249

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Summary of Contents for Benelli TRK249

  • Page 1 TRK249...
  • Page 2: Table Of Contents

    CONTENTS Serial Number ........................................Location of Parts ....................................... Meter & Indicator ......................................Primary Parts ........................................Key switch ........................................Left Handle ........................................Right Handle ......................................... Fuel Tank ........................................Rear Shock Absorber ....................................Rear Brake Pedal ......................................BJ250-18...
  • Page 3 CONTENTS Shift Pedal ........................................Tool Bag ........................................Notice of Use of Fuel and Engine Oil ..............................Running In ........................................Inspection before Driving ..................................How to start the engine ..................................Smooth launching ....................................To change gear ......................................Inspection& Maintenance ..................................Maintenance Schedule ..................................Oil Level &...
  • Page 4 CONTENTS Brake ..........................................Maintenance of Air Filter..................................Bulb Replacement ...................................... Fuse Replacement ...................................... Lubrication points ...................................... Adjustment of Valve Clearance ................................Tire ........................................... Storage Guideline ......................................Speci cation & Technical Parameter ................................. BJ250-18...
  • Page 5: Serial Number

    SERIAL NUMBER Vehicle identi cation number (VIN) and the serial number are used for the registration of the motorcycle, which can also make sure that the dealer would provide you better services involving accessories purchasing or other services. Record the numbers for the possible use in the future. Vehicle identi cation number (VIN) is printed on the right side of the head tube.
  • Page 6: Location Of Parts

    LOCATION OF PARTS Left view Right view Front brake lever Clutch lever Rear shock absorber Left handle switch Rear brake pedal ABS switch(if equipped) Shift pedal Meter Side stand Meter function button Tank Right handle switch Throttle grip BJ250-18...
  • Page 7: Meter & Indicator

    LOCATION OF PARTS Meter & Indicator BJ250-18...
  • Page 8 LOCATION OF PARTS 8. GEAR INDICATOR LAMP 1.TURNING INDICATOR Numbers on the meter indicate the gear positions of the The indication lamps would ash with the turning signals. 2.TURNING INDICATOR vehicle including 1, 2, 3, 4, 5 and6. 9. WATER TEMPERATURE INDICATOR The indication lamps would ash with the turning signals.
  • Page 9: Primary Parts

    PRIMARY PARTS KEY SWITCH “ ”position: The circuits are on “ ”Position: turn left to the maximum, press the key to the position of “ ”. Take out the key. In this condition, the vehicle has been locked. If you want to unlock the vehicle, insert the key and turn clockwise. “...
  • Page 10: Left Handle

    PRIMARY PARTS LEFT HANDLE 1. HORN BUTTON Press down on the button,to activate the horn. 2. HIGH & LOW BEAM SWITCH Turn the switch to " " position, the high beam of headlamp turn on and the indicator lamp on the meter would also turn on; turn the switch to "...
  • Page 11: Right Handle

    PRIMARY PARTS RIGHT HANDLE Without Headlight Switch 1. ENGINE STOP SWITCH When the switch is on " " position and the power is on, the engine runs. When the switch is on " " position and the power is o , the engine will not run. Note:...
  • Page 12: Fuel Tank

    PRIMARY PARTS to the next position to continue adjustment. To change the unit between KM/H and MPH, turn on the key switch and wait for over 10 secs, then long-press the set button to realize the unit switches. Under any modes ("ODO", "TRIP A" and "TRIP B"), short press the set button to switch between three modes, while in TRIP A and TRIP B modes, long press the set button to reset the trip mileage.
  • Page 13 PRIMARY PARTS Alarm: Gasoline is extremely ammable and can be explosive under certain conditions, creating the potential for serious burns. Turn the ignition switch o . Do not smoke. Make sure the area is well ventilated and free from any source of ame or sparks;...
  • Page 14: Rear Shock Absorber

    PRIMARY PARTS REAR SHOCK ABSORBER The motorcycle is equipped with one rear shock absorber. Spring pre-load adjustment. The rear shock absorber is equipped with adjustment ring nuts for preload adjustment. Adjust the spring preload as follows: (Preload) To increase the preload setting of the spring, turn the adjustment ring nut with special wrench , to make the suspension sti er.
  • Page 15: Tool Bag

    NOTICE OF USE OF FUEL AND ENGINE OIL Caution: When the transmission is on neutral position, the indicator lamp would turn on. Slowly release the clutch lever to make sure the transmission is on the neutral position. Slow down the motorcycle when turning to the low gear. Revving up the engine slightly to shift gears in more smooth way to avoid damaging gears TOOL BAG The tool bag is in the seat cushion.
  • Page 16: Running In

    RUNNING IN For driving a new motorcycle in its rst 1,000km way, the engine should not be over revved and all the gears shall not be over 80% of red zone engine rpm; don't operate the throttle under a fully open position; change the gears in time to keep the engine rpm in reasonable range.
  • Page 17: Inspection Before Driving

    INSPECTION BEFORE DRIVING 1)Appropriate air pressure 2)Appropriate tire treads depth Tire 3)No crack or cut Fuel Level Su cient fuel for the driving Operate all the lamps – headlight, taillight, stoplight, instrument-panel Light light and city light. Indicator Lamp High beams indicator lamp, gear Indicator light, and turning indicator. Horn &...
  • Page 18: How To Start The Engine

    INSPECTION BEFORE DRIVING DRIVING TIPS HOW TO START THE ENGINE Insert the ignition key into the ignition lock and to " ". Step on the shift pedal to the neutral. The neutral indicator light lightens up if the gear box is in neutral position. Start the engine by pushing the start switch. Caution: Do not run the engine in high speed when you do not drive the motorcycle, or it will become overheating and damage its inner parts.
  • Page 19: Smooth Launching

    INSPECTION& MAINTENANCE SMOOTH LAUNCHING Hold the clutch lever, paused for an instant and step on the shift pedal to the rst gear. Twist the throttle grip towards yourself and release the clutch lever slowly and smoothly at the same time. Then the motorcycle will begin to move forward smoothly.
  • Page 20 INSPECTION BEFORE DRIVING Twist the throttle grip in the direction away from yourself to close the throttle. Use front and rear brake evenly. Shift to low speed gear to slow down. Before stopping the motorcycle, hold the clutch and shift to neutral position. Check the neutral position indicator light to check whether it is in neutral position.
  • Page 21: Inspection& Maintenance

    INSPECTION& MAINTENANCE MAINTENANCE SCHEDULE Listed below is the scheduled maintenance time table. Inspection, examination, lubrication and speci ed maintenance should be taken according to the following chart the inspection and maintenance of the key components, are required to be made by professionals. Better to consult authorized dealers to do inspection and maintenance for safety's sake.
  • Page 22: Oil Level & Oil Change

    INSPECTION BEFORE DRIVING Be repaired by authorized dealers: with quali ed tools and inspection materials provided by the owner; by persons with mechanical repair certi cation; required to be followed the maintenance manual for self-inspection. Examination and repair are suggested to be taken by authorized dealers for the sake of safety, in cases of these items Notes: 1.
  • Page 23: Spark Plug

    INSPECTION& MAINTENANCE 3. Install the oil lter with the special tool and oil drain bolt. 4. Fill the engine with quali ed engine oil 5. Make the engine runs in idling for several minutes and turn o . 6. Make sure the oil reaches the upper limit mark without any oil leakage. SPARK PLUG Clear away carbon deposit on the spark plug with small metal wire brush or spark plug cleaner during inspection period noted in the maintenance schedule.
  • Page 24: Battery

    INSPECTION BEFORE DRIVING The catalytic converter contains precious metals as the catalyst, which will transform the hazardous substances in the exhaust gas, including carbon monoxide, hydrocarbon and nitrogen oxide into non-toxic carbon dioxide, water and nitrogen through chemical reaction. Since the catalytic converter is very important, the defective catalytic converter will pollute the air and damage the performance of the engine, if the replacement is needed, please use the genuine parts or entrust the distributors to replace.
  • Page 25 INSPECTION& MAINTENANCE d. Take down the negative terminal (-) rst, and then the positive terminal(+); e. Take out the battery gently. Install the battery in the reverse order of removal. Attention: Connect correctly the battery wires when the battery is re-installed. The red wire shall be connected with the positive terminal (+);...
  • Page 26 INSPECTION BEFORE DRIVING a. Place vertically the battery on a horizontal plane and remove the sealing tape. b. Take out the electrolyte from the plastic bag. Open its cover strip and use it as lling plug for the battery. Attention: Please do not tear or puncture the sealing tape on the lling port.
  • Page 27: Throttle Cable Adjustment

    INSPECTION& MAINTENANCE f. The six sealing plugs on the cover strip align respectively to the six lling ports on the battery. Make sure the ends of the six sealing plug has inserted into the lling ports on the battery; press them hard into the ports till the cover strip makes a plane with the top surface of the upper part of the battery.
  • Page 28: Clutch Adjustment

    INSPECTION BEFORE DRIVING CLUTCH ADJUSTMENT The free play of clutch is measured from the free status of the lever, to the engagement point of the clutch the standard should be 10-20mm. 10 – 20 mm Adjust in following methods, if anything abnormal. (1) Loose the locknut.
  • Page 29 INSPECTION& MAINTENANCE Adjust the chain in following methods: 1. Support the motorcycle with side stand. 2. Loosen rear axle nut. 3. Loosen locknut. 4. Turn adjusting nut to adjust the tightness of the chain. Reference marks are adopted on left and right swing arm and should reach the same grid after adjustment.
  • Page 30: Brake

    INSPECTION BEFORE DRIVING (1) Over worn sprocket tooth (2) Broken or damaged sprocket tooth (3) Loosened sprocket xing nuts BRAKE The motorcycle uses disc brake as both the front brake and the rear brake. Adjustment is nished before delivery. Contact dealer if any problem. Brake Fluid The motorcycle uses DOT4 brake uid.
  • Page 31 INSPECTION& MAINTENANCE Warning: Maintenance of braking system or brake pads should be taken by the authorized dealer which is equipped with necessary tools and can assure the quality of the service. Caution: The disk braking system has high pressure in the pipe require periodical maintenance in the manual. Check the braking system everyday as follows: 1.
  • Page 32: Maintenance Of Air Filter

    INSPECTION BEFORE DRIVING MAINTENANCE OF AIR FILTER Air lter should be regularly maintained, especially when driving in areas full of dust and sand. 1. Dismount the seat, fuel tank and the side cover. 2. Remove the screw, open the cover of air lter and take out the lter element. 3.
  • Page 33: Fuse Replacement

    INSPECTION& MAINTENANCE without ABS version ABS version Notice: The new bulb installed must in the same speci cation with the old one. High-power bulb will increase load to circuit system which will cause faults such like FUEL FUEL battery power shortage. PUMP PUMP FUSE REPLACEMENT...
  • Page 34: Lubrication Points

    INSPECTION BEFORE DRIVING LUBRICATION POINTS Appropriate lubrication is important to keep every part of your motorcycle in normal running and lengthen its working life and to ensure safe driving. Lubricate your motorcycle after you have driven it for a long mileage or the vehicle is wet due to raining or washing.
  • Page 35: Adjustment Of Valve Clearance

    INSPECTION& MAINTENANCE Notice: Adjustment of valve clearance will have direct in uence on the performance of engine, thus requiring strict accordance with the time interval required in "Maintenance Schedule". Adjustment should be done with professional technicians corresponding tools. In order to keep the valve clearance in good condition, we strongly recommend you to leave it up to consult to authorized dealers about this maintenance.
  • Page 36: Storage Guideline

    STORAGE GUIDELINE Tire Tread Driving a motorcycle with wheels excessively worn will reduce driving stability or even get out of control. When the tire tread of front wheel is less than 1.6mm, and the rear wheel's tread is less than 2mm or even less, replacement is strongly recommended.
  • Page 37 STORAGE GUIDELINE Use the motorcycle after storage 1. Take o the cover and clean the motorcycle. Change engine oil if you keep your motorcycle for more than four months. 2. Install the battery and do charging as needed. 3. Wash away the anti-rust agent in fuel tank, and add new petrol into fuel tank. BJ250-18...
  • Page 38 SPECIFICATION & TECHNICAL PARAMETER SIZE AND WEIGHT Front Brake Type ............Disc brake Rear Brake Type ............Disc brake Length................2070mm Front tire Speci cation..........110/70R17 Width................... 840mm Rear tire Speci cation..........150/60R17 Height................1300mm ELECTRICAL SYSTEM Wheelbase............... 1390mm Battery............12V 6Ah(YTX7L-BS) Dry Weight................173kg ENGINE Magneto.............

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