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Related Manuals for Ziegler Pickup ZPU
Summary of Contents for Ziegler Pickup ZPU
- Page 1 Pickup ZPU / ZPU + Date: 17.05.2023 Ziegler-Nr.: 12-054035A Vers.07 Pickup BTA EN...
- Page 5 This certificate furnishes proof of the conformity of individual attachment parts with the fundamental safety specifications (in accordance with EU Directive 2006/42/EC) and may be assigned a CE mark when fitted to combine harvesters and other devices. Pöttmes, 01.01.2021______ Ort und Datum; Place and date Dipl. BW (FH) M. Ziegler (Managing Director)
- Page 7 I will also include these documents with the machine / set in the event of its resale and inform the buyer of the obligation to pass on the instructions with the machine. I am aware that a guarantee claim can be made against ZIEGLER GmbH only after ZIEGLER GmbH have received a completed and signed version of this declaration.
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Page 9: Table Of Contents
CONTENTS Page FOREWORD ..............................11 INTRODUCTION ............................ 12 Intended use ............................12 Validity ..............................12 Contact partner ............................12 SAFETY ..............................13 MARKING OF INFORMATION IN THE OPERATING INSTRUCTIONS ..........13 MARKING OF THE DANGER WARNINGS ................... 13 Personnel qualification and training ....................... 13 Dangers for failure to follow the safety information ................ - Page 10 CONTENTS Screw conveyor / feeder ......................... 30 MAINTENANCE AND CARE ......................... 31 Accident protection / operating safety ....................31 Lubricants / general information / disposal ..................... 32 Maintenance / Care / Inspection ......................33 Decommissioning and dismantling ......................34 FAULTS AND TROUBLESHOOTING ....................35 OPTIONS ...............................
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Page 11: Foreword
FOREWORD Dear customer, In purchasing our pickup, you have decided for a high-quality ZIEGLER product. As such, we should like to thank you for your expression of trust. Please read these operating instructions carefully and before use so as to ensure the best possible use of the pickup. -
Page 12: Introduction
1.2 Validity These operating instructions are valid for the pickup ZPU, ZPU+ 1.3 Contact partner Ziegler GmbH Schrobenhausener Str. 56 D-86554 Pöttmes (Germany) Tel: +49 (0) 8253/9997-0 (switchboard) Fax: +49 (0) 8253/9997-47 e-mail: vertrieb@ziegler-harvesting.com... -
Page 13: Safety
SAFETY SAFETY 2.1 MARKING OF INFORMATION IN THE OPERATING INSTRUCTIONS The safety information provided in these operating instructions (failure to follow them can result in the endangerment of persons) is marked with general danger symbols: 2.2 MARKING OF THE DANGER WARNINGS Danger! DANGER! –... -
Page 14: Safety-Conscious Working
SAFETY 2.5 Safety-conscious working Follow the safety information provided in these operating instructions; any valid accident-prevention regulations; and any internal working, operating and safety regulations. The health and safety and accident-prevention regulations of the appropriate professional associations are binding. Follow the safety information of the vehicle manufacturer. Comply with the relevant highway code when driving on public highways (in Germany StVZO and StVO) Be prepared for any emergencies. -
Page 15: Attached Devices
SAFETY 2.7 Attached devices ➢ Exercise especial caution when coupling and uncoupling the pickup to or from the forage harvester / combine harvester. ➢ The pickup may only be attached to the type of forage harvester / combine harvester intended for the purpose. -
Page 16: Hydraulic System
SAFETY 2.9 Hydraulic system ➢ The hydraulic system is pressurized. ➢ When connecting hydraulic cylinders and motors, ensure that you connect the hydraulic hydraulic hoses in the correct fashion. ➢ When connecting the hydraulic hoses to the hydraulic connections of the forage harvester / com- bine harvester, ensure that the hydraulics are depressurized on both sides. -
Page 17: Maintenance
2.13 Safety information on the machine The ZIEGLER front attachment device is fitted with all the necessary safety equipment. Not all danger points on this machine can be secured entirely against function-loss. The corresponding safety warnings are located on the machine which point to the remaining residual dangers. -
Page 18: The Meaning Of The Safety Labels
SAFETY 2.14 The meaning of the safety labels Read and comply Do not remain in the Never stand in the Persons are only per- with the operating in- area of the drive shaft. danger area between mitted to be in the structions and the Danger of injury! the front attachment... -
Page 19: Technical Data And Designation
Please note ZIEGLER original spare parts and manufacturer-authorized accessories serve the security of the ma- chine. The use of spare parts, accessories and other devices not produced, tested or authorized by ZIEGLER will result in the loss of liability for the resulting damage. -
Page 20: Technical Data
TECHNICAL DATA AND DESIGNATION 3.4 Technical data All the information, diagrams and technical specifications made in these operating instructions corre- spond to the latest state of technology at the point of publication. We reserve the right to make alterations to the design at any time and without the need to specify reasons. -
Page 21: Installation
➢ Comply with the correct sequence before fitting any form of seal 4.1 General transport Transport on a HGV When transporting the pickup on a HGV, always use the ZIEGLER transport frame. Secure the pickup against falling down using tensioning belts in accordance with the locally-valid regula- tions. -
Page 22: Unpacking The Pickup
The transport frame is designed in such as way that the pickup can be secured to the frame so as to prevent it falling out. You can use the ZIEGLER transport frame to transport the pickup with a forklift truck. We recommend driving at a walking pace. -
Page 23: Pickup 3M: Mount The Conveyor Belt In The Working Position
INSTALLATION Pickup 3m: Mount the conveyor belt in the working position. Delivery condition Attache hydraulic screw connection, put on. Move, fasten with enclosed screws (dispose of old screws) Secure wheel... - Page 24 INSTALLATION Fig. 6 Adaptation to the thresher The pickup is to be parked on the parking supports. Check the correctness of the adaptation parts. Drescher approach the pickup. Pick up the pickup with the feed channel. Check that the adaptation (A) is correctly seated. It is not permitted for people to stand between the threshing machine and the pickup during the attachment process.
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Page 25: Pickup Drive
INSTALLATION 4.4 Pickup drive Cardan shaft drive The pickup is driven by a cardan shaft. It is essential to protect the drive shaft with a chain Fig. 9 (K) secure against turning. If the combine is equipped with a swivel blade, check the overlap when it is swung out. -
Page 26: Electric Plug
INSTALLATION 4.6 Electric plug Fig. 11 Electric plug The electric plug must be connected to the electric socket of the platform, see position 2. Avoid danger area during function test! Check tightness! In the event of leaks, observe the environmen- tal protection regulations! Wear appropriate protective clothing! 4.7 Pump... -
Page 27: Conveyor Belts
INSTALLATION Conveyor belts To optimally adjust the band, adjust the screw “x” lo- Fig. 14 cated on both sides of the band. Switch off the diesel engine for all work on the machine! Fig. 15 To adjust the tension in the center of the rollers, turn nut “1”... -
Page 28: Tank And Filter (Combine Harvesters With A Mechanical Reel Drive)
INSTALLATION 4.10 Tank and filter (combine harvesters with a mechanical reel drive) Fig. 17 The oil level in the tank “1” (fig 1) shall periodically be checked through the cover “2” and filled up with oil (see table) The oil shall totally be replaced every 1200 working hours. -
Page 29: Operation
OPERATION OPERATION DANGER! – The pickup could start up unexpectedly during setting work Impact: Danger to life or of serious injuries. ➢ Lower the pickup completely ➢ Switch off the combine harvester completely, remove the ignition key and secure the machine against reactivation (operating Instructions of the combine harvester) ➢... -
Page 30: Screw Conveyor / Feeder
OPERATION Screw conveyor / feeder Fig. 20 Auger The screw conveyors are fitted with conveyor fin- gers (K) in the area of the channel opening to transport the crop. The number of conveyor fingers (K) can differ for the individual pick-up models and depends on the feed channel width of the respective thresher. -
Page 31: Maintenance And Care
MAINTENANCE AND CARE MAINTENANCE AND CARE 6.1 Accident protection / operating safety DANGER! – The pickup could start up unexpectedly during maintenance work Impact: Danger to life or of serious injuries. ➢ Lower the pickup completely. ➢ Switch off the combine harvester completely, remove the ignition key and secure the machine against reactivation (operating Instructions of the combine harvester) ➢... -
Page 32: Lubricants / General Information / Disposal
MAINTENANCE AND CARE 6.2 Lubricants / general information / disposal Recommended lubrication Hydraulics: Following the manufacturer’s specifications General lubrication nipple: Lubricant Semi-fluid grease EP2 Wear the correct protective clothing Perform an end control of the lubrication points before commissioning of the pickup. Fig. -
Page 33: Maintenance / Care / Inspection
MAINTENANCE AND CARE 6.3 Maintenance / Care / Inspection Fig. 26 Post-harvest cleaning After a largely dry harvest campaign, dry cleaning, e.g. exclusively with compressed air, is recom- mended. If the machine is exposed to high levels of moisture and soiling due to harvesting conditions, cleaning with a high-pressure cleaner is essential. -
Page 34: Decommissioning And Dismantling
MAINTENANCE CARE 6.4 Decommissioning and dismantling DANGER! – The machine can tip! ➢ Impact: Danger to life or of serious injuries. ➢ Apply the transport lock ➢ Secure the machine correctly with tension belts ➢ Ensure that the machine has a steady position. ➢... -
Page 35: Faults And Troubleshooting
MAINTENANCE AND CARE FAULTS AND TROUBLESHOOTING HYDRAULIK Malfunction Cause Remedy Pickup cannot be Insufficient amount of hydraulic oil Refill oil raised Lifting power too low Additional lifting cylinder required Check connections/cou- Hydraulic connections have no flow plings/screw connections The hydraulic func- Check pressure, increase if per- tions of the pickup do Lack of pressure in the hydraulic system... -
Page 36: Options
OPTIONS OPTIONS 8.1 Protective grid Fig. 32 Protective grille assembly Pay attention to the sequence during assembly and disassembly. ➢ Screw the grille to the designated attachment points using the supplied screws. ➢ Observe the torque! 8.2 Performance-Damping Fig. 33 Performance-Damping The optionally available performance damping im- proves the ground following, which increases the har-... -
Page 37: Extraction Torque For Screws
EXTRACTION TORQUE FOR SCREWS EXTRACTION TORQUE FOR SCREWS Tightening torque for galvanized screws Tightening NOMINAL DIAMETER - NORMAL THREAD Strength torque class 0.56 1.28 2.50 10.5 1030 1340 ft/lb 0.41 0.94 1.84 1.28 2.90 5.75 16.5 1350 1830 2360 3050 ft/lb 0.94 2.14... - Page 38 HRB 17559 Geschäftsführer: M. Ziegler, Dipl. BW (FH) Geschäftsführer: M. Ziegler, Dipl. BW (FH) Place of performance: Pöttmes, Place of jurisdic- Managing director: M. Ziegler, Dipl. BW (FH) tion: Aichach Tax no. 102/168/10401 Managing director: M. Ziegler, Dipl. BW (FH)