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Related Manuals for Ziegler CORN CHAMPION K Series
Summary of Contents for Ziegler CORN CHAMPION K Series
- Page 1 Original - Operating- and Assembly Instructions Corn header foldable CORN CHAMPION K ZIEGLER GmbH Schrobenhausener Straße 74 D-86554 Pöttmes, Germany Phone: +49 (0) 82 53 / 99 97-0 Fax: +49 (0) 82 53 / 99 97-47 Web: www.ziegler-harvesting.com IT No.12-054164A-EN Vers. 03...
- Page 3 This certificate gives the right to declare on the conformity of partly completed equipment with the essential safety stated in EU Directive 2006/42/EC in assembly with combine harvesters and to mark equipment with CE mark. Pöttmes, den 01.09.2014______ Ort und Datum; Place and date Dipl. BW (FH) M. Ziegler (Geschäftsführer)
- Page 5 I am aware of the fact that any claim for warranty against the Ziegler GmbH can only be filed as soon as the declaration at hand has been duly signed and completed, and forwarded to the Ziegler GmbH.
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Page 7: Table Of Contents
CONTENTS Contents Content Page PREFACE ..........................9 INTRODUCTION ......................... 10 USE ............................. 10 VALIDITY ..........................10 CONTACT PERSONS ......................10 MARKING ........................... 11 SPECIFICATIONS FOR QUERIES AND ORDERS ............. 11 TECHNICAL DATA ......................11 MACHINE OVERVIEW ......................12 SAFETY ..........................13 10.1 MARKING OF NOTICES IN THE OPERATING INSTRUCTIONS ........ - Page 8 CONTENTS CONNECTING COUPLING BETWEEN THE PICKING ROWS ........... 28 TRIAL RUN ......................... 29 COMMISSIONING; IMPORTANT NOTICES ............... 30 CROSS-AUGER / IN-FEED ....................31 CROSS-AUGER ........................32 WORKING ANGLE ADJUSTMENT ..................32 SETTINGS AND REFERENCE DIMENSIONS ..............33 TEARING ROLLERS ......................34 CHOPPER ...........................
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Page 9: Preface
PREFACE Dear Customer! With the purchase of this corn header, you have acquired a ZIEGLER quality product. We thank you for your trust you have demonstrated by buying this machine. In order to ideally use this machine, please carefully read these operating instructions before you deploy the machine. -
Page 10: Introduction
It is not only required to comply with the safety instructions contained under the main safety section but also with those special safety instructions contained in the other main sections. The Ziegler corn header CORN CHAMPION is a crop attachment/harvest header intended for the mounting to field choppers/ harvesters for the harvesting of maize and other thick-stalked feed plants. -
Page 11: Marking
ZIEGLER original spare parts and authorised accessories serve for the safety. The use of any unauthorised spare parts, acces- sories or additional equipment, or such that were not manufactured or verified by Ziegler shall lead to the expiry of any warranty for any respectively caused damage. -
Page 12: Machine Overview
MACHINE OVERVIEW MACHINE OVERVIEW Front View Gear Box Blade Protection Separator Points Hinged Cover Cross-Auger Protective Flap... -
Page 13: Safety
SAFETY SAFETY 10.1 Marking of Notices in the Operating Instructions The safety instructions contained in these operating instructions which could lead to hazards to persons in the event of non- compliance are marked with general hazard symbols. 10.2 Marking of the Hazard Notices Hazard! This warning symbol indicates a hazard which, depending on the situation, may lead to death, to serious, medium or minor injuries, or to material damage. -
Page 14: Training And Qualification Of Personnel
SAFETY 10.3 Training and Qualification of Personnel The machine may only be used, maintained, and serviced by personnel that is acquainted with the machine and instructed re- garding the respectively connected hazards. The respective scope of the responsibilities and the responsibility as such, as well as the monitoring of the same must be clearly defined by the user. -
Page 15: Attached Equipment
SAFETY Attached Equipment Be particularly careful when coupling/decoupling the corn header from or pto the field chopper/harvester! The corn header may only be mounted to respectively suited field choppers/harvesters! Work at the corn header may only be performed at shut down motor and removed ignition key! All operating elements should be in neutral position and the hydraulic lines may not be pressurised! ... -
Page 16: Maintenance
Use of these operating instructions. The limit values depicted in the technical data sheets may strictly not be exceeded! Introduction The ZIEGLER- attachment device/header is equipped with all safety installations (protective installations). However, in order to maintain the function of the machine, it is not possible to completely secure the machine as such! According warning shields are placed on the machine. -
Page 17: Arrangement And Meaning Of The Safety Stickers
ARRANGEMENT OF THE SAFETY STICKERS Arrangement of the Safety Stickers Diagram 1 Drive box,left and right side Diagram 2 Drive box, left and right side Diagram 3 Front left and right Diagram 3: Side left and right... - Page 18 ARRANGEMENT OF THE SAFETY STICKERS Diagram 4 : Rear, left and right side Diagram 4 Rear, left and right side...
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Page 19: Unpacking The Corn Header
UNPACKING THE CORN HEADER Unpacking the Corn header Delivery Scope / Delivery Condition Corn header foldabler is delivered standing not on a transport rack. Every delivery is provided with a delivery note. Remove the shrink foil and the fastened packing piece from the attachment device! Check the delivered row spacing. -
Page 20: Transport In General
Transport in General Transport with a HGV The transport of the corn header in a HGV can only be performed with the ZIEGLER transport rack. Secure the corn header with lashing straps against falling accord- ing to the local regulations. -
Page 21: Mounting The Corn Header
MOUNTING THE CORN HEADER Mounting the Corn header Preparation of the feeding chute Set the tension and the clearance to the feeding chute of the conveyor chain according to the specifications of the harvester manufacturer. (See the harvester operating manual) Before the initial mounting of the header, check the lowering safeguard (A) of the feeding chute. - Page 22 MOUNTING THE CORN HEADER Locking the corn header at the feeding chute Principally secure against unintentional lowering ! For this purpose, use the locking device at the hy- draulic cylinders. Perform the fastening of the header (R) according to the installa- tion as predefined by the thresher.
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Page 23: Drive System Of The Corn Header
DRIVE SYSTEM OF THE CORN HEADER Drive System of the Corn header Actuation with drive shaft outside Non-foldable corn header are driven with a driven shaft. At all times secure the shaft protection against turning via the chain (K). If the harvester is equipped with a pivoted angling plate, check the overlap in extracted condition. -
Page 24: Hydraulic Connections
HYDRAULIC CONNECTIONS Hydraulic Connections Multi-coupling If the harvester is equipped with a multi-coupling system, the corn header should also dispose of such a multi-coupling system. The factory provides the suited coupling. The operation is performed according to the provisions and in- structions of the harvester manufacturer. -
Page 25: Mounting The Crop Divider Heads
MOUNTING THE CROP DIVIDER HEADS Mounting the Crop Divider Heads Raising the hinged covers The crop divider heads are delivered ready-mounted at the deliv- ery. These must be folded in downward direction. In order to view the inlet chains, the hinged covers must be raised upwards and the respective holding rod inserted into the respec- tive fixture. -
Page 26: Picking Plate Adjustment
PICKING PLATE ADJUSTMENT Picking Plate Adjustment Base setting of the picking plates The picking plates are set by the factory to the base setting 24 mm in the front and 28 mm in the back to the position „tight“. This means that the picking plates are pushed together as far as pos- sible. -
Page 27: Inlet Chains
INLET CHAINS Inlet Chains Inlet chains Chain tensioning device The inlet chains are tensioned automatically and maintenance- free via consistent spring tension. When do the inlet chains require to be exchanged? If the maximum tensioning point of the tensioning device is reached, the chain must be replaced. -
Page 28: Changing The Drive Speed
DRIVE SYSTEM & CONNECTING COUPLING Changing the Drive Speed Nominal speed is not reached If the nominal speed of the picker of approx. n = 600 Rev/min is not reached, there is the option to correct the speed by exchang- ing the sprocket within the gears (K). -
Page 29: Trial Run
TRIAL RUN Trial Run Reduction of the starting torque In order to reduce the startup forces, only let the corn header run with reduced motor speed in idling position at startup. This significantly increases the life of the drive couplings and belts. It must be ensured that the horizontal choppers do not come in contact with foreign matter. -
Page 30: Commissioning; Important Notices
COMMISSIONING; IMPORTANT NOTICES 31. Commissioning; Important Notices Speed The standard speed is specified at n= 580-630 Rev/1 min. For safety reasons, the speed of 700 Rev/1 min may not be ex- ceeded. In order to reach a sufficiently favourable speed ratio, the speed of 550 U/1 min. -
Page 31: Cross-Auger / In-Feed
CROSS-AUGER / IN FEED 32. Cross-Auger / In-Feed Cross-Auger The cross-augers are positioned in the section of the chute open- ings with fastening elements (B). On to these, optionally available conveying claws can be mounted for the transport of the crop. The number of required claws (K), respectively the width of the same can vary depending on the picker model and the width of the feeding chute of the respective thresher. -
Page 32: Cross-Auger
CROSS-AUGER / WORKING ANGLE ADJUSTMENT 33. Cross-Auger Header Equipment For the safe operation of the machine, a series of overload fuses and slipping clutches are provided for. If these installations trigger, immediately shut down the header! Also shut down the diesel motor of the thresher and secure the picker against unintentional lowering! Search for the cause and remedy the same. -
Page 33: Settings And Reference Dimensions
SETTINGS AND REFERENCE DIMENSIONS 35. Settings and Reference Dimensions Wipers at the snapping rolls As a protection against winding plant parts, grass or similar, very effective wipers are placed at certain positions of the snapping rolls (A). Diagram 43 Control Dimensions at the plucking row frame The correct frame girder clearance (X) in the front section (A) is of particular significance for the function of the corn header. -
Page 34: Tearing Rollers
TEARING ROLLERS 36. Tearing Rollers Disassembly of the tearing roller Loosen the screws and remove the support skids Loosen the screws and remove the protective cover Remove the holder by loosening the screws At the reassembly: Lubricate the profile shaft of the gears well and watch out for an even toothing of the tearing rollers. -
Page 35: Chopper
CHOPPER 37. Chopper Gears (E) Bleeder (K) Inspection glass (W) Winding protection Regularly control the oil filling level! The bearing of the chopper is equipped with a lifetime lubrication and maintenance-free. Diagram 47 Arrangement of the chopper blades Principally, the chopper knives (M) must be mounted with the original socket above the knife carrier. -
Page 36: Chopper Body
CHOPPER BODY 38. Chopper Body Knife carrier In order to ensure for the safe operation of the chopper, it is important to immediately exchange worn, bent, or damaged parts. Attention: The blades run after for 2 minutes. At all work at the machine, shut down the motor and activate the lowering safeguard! Wear according protective clothing. -
Page 37: Accident Prevention / Operational Safety
ACCIDENT PREVENTION / OPERATIONAL SAFET 39. Accident Prevention / Operational Safety Protective housing of the corn header Before any commissioning, check the completeness and intact- ness of the rubber protective housing. If damage is detected, find out why and how the damage was caused. Check! ... -
Page 38: Lubricants/General Information/Disposal
LUBRICANTS/GENERAL INFORMATION/ DISPOSAL 40. Lubricants/General Information/Disposal Recommended lubricants Gears: Lubricant: Oil EP 100 Total Winkel-und Stirnradgetriebe (for chopper) Lubricant: ISO VG 150 EP Hydraulics: According to the specifications of the harvester manufacturer. Grease nipples in general: Lubricant: Semi-fluid grease EP2 Take care to wear the according protective clothing. -
Page 39: Maintenance / Care / Inspection
MAINTENANCE / CARE / INSPECTION 41. Maintenance / Care / Inspection Cleaning after the harvesting season After the expiry of a mainly dry harvesting season, we recom- mend a dry cleaning method, e.g. with compressed air. Has the machine, due to the harvesting conditions, been exposed to considerable humidity and according contamination, it is nec- essary to clean the machine with a high-pressure cleaner. - Page 40 MAINTENANCE / CARE / INSPECTION Roller chain The mounted roller chain for the cross-auger actuation must be kept rust-free during the storage period. Apart from that the usual recommendations for the care of roller chains apply. Diagram 58 Storage The best storage place for the maize picker is in a well ventilated hall standing on the storage rack or deposited on to dry ground.
- Page 41 LUBRICATION CHART Lubrication Chart Perform an initial control for Commissioning the Corn header.
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Page 42: Troubleshooting
TROUBLESHOOTING 42. Troubleshooting Hydraulic System Malfunction Cause Remedy Page Corn header attachment can Not sufficient hydraulic oil Refill oil not be lifted Lifting force too low Additional lifting cylinder is required Hydraulic functions of the The hydraulic connections have no Check connections /couplings/ screw connec- header are failing flow... - Page 43 TROUBLESHOOTING Picking Device Malfunction Cause Remedy Page The header comes to stand- Drive belt is not tensioned Service Harvester still during harvesting Manual Operating speed too high Align The ratio of straw is too high Picking plates Open up the picking plates as far as possible Operating speed too high Align the operating speed to the conditions Blockage within the picking...
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Page 44: Sunflower Kit
Sunflower Kit 43. Sunflower Kit Strictly perform the following measures Depending on the order, the corn header may be delivered with completely mounted sunflower harvesting device. For the corn harvesting, it is strictly necessary to perform the following conversions: Lock ring Bearing Sprocket Blade... -
Page 45: Augers For Silage Corn
AUGERS FOR SILAGE CORN 44. Augers for Silage Corn Augers for Silage Corn (optional) If lateral augers for silage crop are mounted on the right hand side or on both sides, the actuation is performed hydraulically. If the harvester itself disposes of a special connection for a hy- draulic reel drive system, the same is also used for the actuation of the silage corn augers. -
Page 46: Fastening Torques For Screws
FASTENING TORQUES FOR SCREWS 45. Fastening Torques for Screws Minimum fastening torques for the SCREW CONNECTION CLASS II, accords to 1c Valid for all solid screws. Use suited tools to reach the fastening torques. Dimensions M Nominal Value in Nm M Nominal Value in Nm M Nominal Value in Nm Fastening Class 8.8... - Page 47 Assembly Instructions Sunflower picking modul ZIEGLER GmbH Schrobenhausener Straße 74 D-86554 Pöttmes, Germany Tel: +49 (0) 82 53 / 99 97-0 Fax: +49 (0) 82 53 / 99 97-47 Web: www.ziegler-harvesting.com Status: 11/2014...
- Page 49 ASSEMBLY SUNFLOWER KIT Instruction the Sunflower Kit The arrangement of the sunflower Kit auditory the diagram 1. According to loosen the tensioner. Diagram 1 Disassembly of the tearing roller Loosen the screws and remove the support skids Loosen the screws and remove the protective cover Remove the holder by loosening the screws Diagram 2 Application the arbor protection...
- Page 50 Assembling sunflower Kit Procedure Loosen the tensioner (S) Slide the diversion wheel (U) backwards The inlet chains can now be removed Loosen the screws of the chain guide and also remove the picking plates Mount the sunflower Kit Diagram 4 ASSEMBLY SUNFLOWER PICKING MODUL Assembly sunflower Kit...
- Page 52 HRB 17559 Geschäftsführer: M. Ziegler, Dipl. BW (FH) Geschäftsführer: M. Ziegler, Dipl. BW (FH) Place of performance: Pöttmes, Place of jurisdic- Managing director: M. Ziegler, Dipl. BW (FH) tion: Aichach Tax no. 102/168/10401 Managing director: M. Ziegler, Dipl. BW (FH)