MAKFRY 1015 PD User Manual

MAKFRY 1015 PD User Manual

Pressure fryer
Hide thumbs Also See for 1015 PD:

Advertisement

Quick Links

1015 PD / 1025 PD
PRESSURE FRYER
USER MANUAL

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1015 PD and is the answer not in the manual?

Questions and answers

Summary of Contents for MAKFRY 1015 PD

  • Page 1 1015 PD / 1025 PD PRESSURE FRYER USER MANUAL...
  • Page 2: Table Of Contents

    5- TRANSPORTATION AND STORAGE CONDITIONS 6- UNPACKING THE PACKAGE 7- PRE-INSTALLATION INFORMATION 8- INSTALLATION AND USAGE 8.1- ELECTRICAL CONNECTION OF 1015 PD 8.2- ELECTRICAL CONNECTION OF 1025 PD 8.3- 1015 PD DEVICE PART IMAGES 8.4- 1025 PD DEVICE PART IMAGES 8.5- DESCRIPTIONS OF 1015PD/1025PD DEVICE PART IMAGES...
  • Page 3 A-PRESSURE REGULATOR CLEANING B-SOLENOID VALVE CLEANING 15- 1015 SPARE PART LIST 16- 1025 SPARE PART LIST 17- TROUBLESHOTS 18- COOKING PROBLEMS AND SOLUTIONS 19- GENERAL WARNINGS 20- 1015 PD ELECTRICAL DIAGRAM 21- 1025 PD ELECTRICAL DIAGRAM 22- WARRANTY CERTIFICATE AND TERMS...
  • Page 4 DEAR USER, AS MAKFRY FAMILY, WE THANK YOU FOR CHOOSING OUR DEVICE AND FOR YOUR TRUST IN OUR COMPANY. WE IMPORTANTLY REMEMBER YOU TO READ THE INSTRUCTIONS AND INFORMATION IN THE USER MANUAL CAREFULLY AND HAVE YOUR USERS READ IT IN ORDER TO GET THE PRODUCT SUITABLE FOR YOUR EXPECTATIONS AND TO USE IT FOR A LONG-TERM.
  • Page 5: 1- General Information

    1- GENERAL INFORMATION THIS USER'S MANUAL CONTAINS INFORMATION ABOUT MAKFRY 1015 PD / 1025 PD INSTRUCTIONS FOR USE, REQUIREMENTS AND COVERAGE OF WARRANTY. CAREFULLY READ ALL INSTRUCTIONS AND WARNINGS IN THE USER'S MANUAL. THIS USER'S MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE SAFE INSTALLATION, USE AND MAINTENANCE OF YOUR PRODUCT.
  • Page 6: 2- Product Introduction

    2- PRODUCT INTRODUCTION MAKFRY 1015 PD / 1025 PD PRESSURE FRYERS ARE DESIGNED TO BE USED IN INDUSTRIAL KITCHENS AND IT IS RECOMMENDED FOR USE BY PROFESSIONAL USERS. 3- TECHNICAL SPECIFICATIONS PRODUCT: 1015 PD DIMENSIONS WIDTH:428 MM - DEPTH:740 MM – HEIGHT: 1100 MM...
  • Page 7 4- TECHNICAL SCHEME *THE DETAILED DESCRIPTION OF 1015 PD HAS BEEN MADE IN 8.1 * THE DETAILED DESCRIPTION OF 1025 PD HAS BEEN MADE IN 8.2...
  • Page 8: 5- Transportation And Storage Conditions

    5- TRANSPORTATION AND STORAGE CONDITIONS THE PRODUCT IS SPECIALLY PACKED AND SHIPPED IN A FORM. CARRY THE PRODUCT WITH THE FORKLIFT FEET INSTALLED UNDER THE PALLET. IF THE TRANSPORT DISTANCE IS FAR, IT MUST BE MOVED SLOWLY AND SUPPORTED BY AN ADDITIONAL PERSON TO AVOID LOSS OF BALANCE. DO NOT KNOW OR DROP THE PRODUCT WHEN CARRYING IT.
  • Page 9: 7- Pre-Installation Information

    7- PRE-INSTALLATION INFORMATION INSTALLATION MUST BE DONE BY AN AUTHORIZED TECHNICIAN ACCORDING TO THE INSTRUCTIONS AND REGULATIONS. OUR COMPANY CANNOT BE LIABLE FOR ANY DAMAGES DUE TO INCORRECT INSTALLATION. IF THE PRODUCT FAILS, TURN OFF THE PRODUCT. ONLY A SERVICE AUTHORIZED BY THE MANUFACTURER MUST PROVIDE THE PRODUCT.
  • Page 10: 8- Installation And Usage

    8- INSTALLATION AND USAGE 8.1- ELECTRICAL CONNECTION OF 1015 PD THE ELECTRICAL CONNECTION OF YOUR MACHINE SHOULD BE PERFORMED BY AUTHORIZED PERSONNEL. THE POWER VALUES AND CONNECTION DIAGRAM ON THE DEVICE SHOULD BE TAKEN INTO ACCOUNT DURING THE CONNECTION PROCESS. THE DEVICE CONSUMES A TOTAL OF 6 KW OF ENERGY, WITH 3X2 KW.
  • Page 11: Electrical Connection Of 1025 Pd

    8.2- ELECTRICAL CONNECTION OF 1025 PD THE ELECTRICAL CONNECTION OF YOUR MACHINE SHOULD BE PERFORMED BY AUTHORIZED PERSONNEL. THE POWER VALUES AND CONNECTION DIAGRAM ON THE DEVICE SHOULD BE TAKEN INTO ACCOUNT DURING THE CONNECTION PROCESS. THE DEVICE CONSUMES A TOTAL OF 13.5 KW OF ENERGY, WITH 3X3.5 KW.
  • Page 12: 1015 Pd Device Part Images

    8.3- 1015 PD DEVICE PART IMAGES...
  • Page 13: 1025 Pd Device Part Images

    8.4- 1025 PD DEVICE PART IMAGES...
  • Page 14: Descriptions Of 1015Pd/1025Pd Device Part Images

    8.5- DESCRIPTIONS OF 1015PD/1025PD DEVICE PART IMAGES 1- DIGITAL CONTROL PANEL: PANEL WHERE ALL ELECTRICAL CONTROLS OF THE DEVICE ARE MADE. 2- COOKING TANK: PART WHERE THE COOKING PROCESS OF THE PRODUCTS WILL BE PERFORMED. 3- COOKING TANK COVER: PROVIDES SAFE USE THANKS TO THE SPECIAL LOCKING SYSTEM. 4- COOKING TANK INNER PART: RESISTORS, OIL LEVEL INDICATOR, AND TEMPERATURE SENSOR ARE LOCATED IN THE TANK.
  • Page 15 11- OIL DRAINAGE TANK: A HOPPER WHERE THE DRAINED OIL FROM THE COOKING TANK IS POURED. IT HAS A FILTER SYSTEM INSIDE. 12- MOTOR: ENABLES THE FILTERED OIL FROM THE OIL DRAINAGE TANK TO FILL THE COOKING TANK. 13- CONDENSATION DISCHARGE PIPE: THE TRANSFER LINE OF THE CONDENSED WATER FORMED DURING COOKING.
  • Page 16: Device Accessories

    8.6- DEVICE ACCESSORIES THE LIST OF ACCESSORIES FOR THE DEVICE IS AS FOLLOWS: DEVICE ACCESSORY LIST 1015 PD 1025 PD BASKET WITH OR WITHOUT RACKS 1 PIECE 1 PIECE 1 PIECE 1 PIECE BASKET HANDLE 25+1 PIECES (1 FILTER IS...
  • Page 17: 9- Digital Control Panel Introduction And Usage

    9- DIGITAL CONTROL PANEL INTRODUCTION AND USAGE 1- SELECTOR SWITCH THERE ARE 3 MODES ON THE SELECTOR SWITCH: 1.1-OFF / SHUTDOWN MODE: TURNS OFF THE DEVICE WHEN IT IS PLUGGED INTO THE SOCKET. 1.2-COOKING MODE: SETS THE DEVICE TO COOKING MODE. 1.3- PUMP MODE: SETS THE DEVICE TO PUMP USAGE MODE.
  • Page 18 4- START/STOP BUTTON: TO OPERATE IN COOK MODE, FIRST THE IDLE MODE MUST BE TURNED OFF AND THE DESIRED COOKING PROGRAM (PROGRAM 1-5) MUST BE SELECTED. PRESS IT ONCE TO START COOKING IN THE SELECTED PROGRAM. PRESS IT AGAIN ONCE THE TIME IS UP TO STOP THE ALARM.WHEN THE SELECTOR SWITCH IS IN THE PUMP MODE, THIS BUTTON IS USED TO START AND STOP THE MOTOR.
  • Page 19: Factory Settings Of Programs

    BUTTON: UP DIRECTION BUTTON. IT IS USED TO INCREASE THE NUMERIC VALUE SHOWN ON THE CURSOR WHILE IN THE PARAMETER VALUE CHANGE SCREEN. BUTTON: ENTER BUTTON. IT IS USED TO SAVE PARAMETER VALUES AND RETURN TO THE MAIN SCREEN WHILE IN THE PARAMETER VALUE CHANGE SCREEN. BUTTON: DOWN DIRECTION BUTTON.
  • Page 20: Digital Panel Screen Content

    9.1- DIGITAL PANEL SCREEN CONTENT THE SCREEN CONTENT THAT WILL APPEAR WHEN YOU THE SCREEN CONTENT THAT WILL APPEAR IN THE ON THE LEFT TURN ON YOUR MACHINE IS AS SHOWN ABOVE, MENU SETTINGS IS AS SHOWN ABOVE. SIDE OF THE CHANGING WITH PHRASES SUCH AS IDLE, SCREEN, WHEN STANDBY/WAIT/COOKING/COOKING CANCELLED.
  • Page 21: Digital Panel Programming

    9.2- DIGITAL PANEL PROGRAMMING A- TURNING ON THE FRYER, SWITCHING FROM IDLE MODE TO STANDBY MODE 1- SET THE SELECTOR SWITCH FROM "OFF" POSITION TO "COOK" POSITION. 2- THE SCREEN THAT APPEARS (IDLE) IS THE IDLE WAITING SCREEN. 3- TO SWITCH YOUR MACHINE FROM IDLE MODE TO STANDBY MODE, PRESS THE STANDBY BUTTON ONCE.
  • Page 22: B-Transitioning Your Fryer From Standby Mode To Ready And Cooking

    B- TRANSITIONING YOUR FRYER FROM STANDBY MODE TO READY AND COOKING MODE 1- WHILE IN STANDBY MODE, PRESS BUTTON 1 TO SELECT THE PROGRAMMED PROGRAM. (FACTORY SETTING FOR PROGRAM 1 IS 160°C AND 5 MINUTES.) 2- ADD YOUR PRODUCT TO THE COOKING VAT OF THE FRYER, CLOSE THE LID SECURELY, AND PRESS THE START/STOP BUTTON ONCE.
  • Page 23: C-Program Settings

    C- PROGRAM SETTINGS -STANDBY SETTINGS WHILE IN IDLE MODE, PRESS THE MENU BUTTON ONCE TO OPEN THE STANDBY SETTINGS MENU. -TO ADJUST THE STANDBY SETTINGS: WHILE THE TEMPERATURE ARROW IS HIGHLIGHTED, PRESS THE DOWN BUTTON TO DECREASE THE TEMPERATURE WHEN YOU PRESS THE MENU BUTTON ON THE SETTINGS SCREEN, THE CURSOR WILL MOVE TO THE TIME SECTION BELOW TEMPERATURE.
  • Page 24 WHILE ON THE TEMPERATURE SECTION OF THE CURSOR, PRESSING THE UP BUTTON WILL INCREASE THE DEGREE. THE ENTER BUTTON SAVES YOUR LAST SETTING PARAMETER AND RETURNS TO THE MAIN SCREEN -TO ADJUST THE PROGRAM SETTINGS; WHEN THE STANDBY SCREEN APPEARS IN THE SETTINGS MENU OPENED BY THE MENU BUTTON, IF YOU PRESS THE BUTTON NUMBER 1, YOU WILL SWITCH TO THE SETTINGS OF PROGRAM 1.
  • Page 25 WHILE IN THE TEMPERATURE SECTION, PRESSING THE DOWN BUTTON WILL DECREASE THE TEMPERATURE. PRESSING THE MENU BUTTON ONCE WILL SWITCH BETWEEN THE TEMPERATURE AND TIME CURSOR. WHILE IN THE TIME SECTION, PRESSING THE DOWN BUTTON WILL DECREASE THE TIME. PRESSING THE UP BUTTON WILL INCREASE THE TIME.
  • Page 26 TO ADJUST PROGRAM SETTINGS, WHEN THE STANDBY SCREEN APPEARS IN THE SETTINGS MENU THAT YOU HAVE OPENED FROM THE MENU BUTTON, PRESSING BUTTON 1 WILL SWITCH TO PROGRAM SETTINGS 1, AND PRESSING BUTTON 2 WILL SWITCH TO PROGRAM SETTINGS 2. THE COOKING SCREEN PROGRESSES IN THE ORDER OF STANDBY, WAIT, COOKING, AND COOKING COMPLETE, AND THE FRYER WILL GIVE AN AUDIBLE ALERT WHEN THE COOKING PROCESS IS COMPLETE.
  • Page 27: D-Digital Panel Pump Operation

    D- DIGITAL PANEL PUMP OPERATION MAKE SURE DRAIN VALVE IS CLOSED AND PUMP VALVE IS OPEN BEFORE STARTING THE OPERATION 1- TURN THE SELECTOR SWITCH FROM OFF POSITION TO PUMP POSITION. 2- PRESS START/STOP BUTTON ONCE TO START THE FILTRATION PROCESS. 3- PRESS START/STOP BUTTON ONCE TO STOP THE FILTRATION PROCESS WHEN IT IS FINISHED.
  • Page 28 10- INITIAL OPERATION AND PUMP SYSTEM CLEANING BEFORE PUTTING OIL INTO YOUR DEEP FRYER, WHICH YOU HAVE CONNECTED TO THE ELECTRICITY AND IS READY TO USE, IT IS NECESSARY FOR HYGIENE REASONS TO TEST IT WITH WATER AND TO CIRCULATE THE BOILED WATER THROUGH THE PUMP SYSTEM. TO DO THIS, FOLLOW THE STEPS BELOW IN ORDER.
  • Page 29 10- OPEN THE EMPTYING VALVE HANDLE LOCATED BEHIND THE FRONT COVER AND ALLOW THE WATER IN THE POT TO DRAIN COMPLETELY. AT THIS TIME, YOU CAN CLEAN THE RESISTORS WITH AUXILIARY BRUSHES. 11- AFTER THE EMPTYING PROCESS IS COMPLETED, CLOSE THE EMPTYING VALVE HANDLE AND OPEN THE PUMPING VALVE HANDLE.
  • Page 30 11- FIRST COOKING AFTER CLEANING THE PUMP SYSTEM, MAKE SURE THERE IS NO WATER LEFT INSIDE THE DEVICE. 1- YOU CAN LEARN ABOUT THE PRODUCT'S COOKING TEMPERATURE AND DURATION FROM THE WALL STICKER SENT WITH YOUR DEVICE. HANG THIS STICKER SOMEWHERE WITHIN YOUR VIEW.
  • Page 31 3- TURN ON THE SELECTOR SWITCH, CHOOSE THE PROGRAM, AND WAIT FOR IT TO REACH 160°C. 4- STIR THE OIL IN THE POT. THE TEMPERATURE WILL CHANGE. 5- FOR HOMOGENEOUS HEAT DISTRIBUTION, MIX THE OIL BEFORE THE FIRST COOKING OR AFTER A PAUSE IN COOKING.
  • Page 32 9- THE DEVICE WILL GIVE AN AUDIBLE WARNING WHEN THE COOKING TIME IS UP. PRESS STOP. 10- WHEN THE MANOMETER REACHES ZERO, OPEN THE LID. 11- USE THE BASKET HANDLE TO REMOVE THE BASKET AND PLACE IT ON THE OIL DRAINAGE PIN.
  • Page 33 2- THE LIQUID OIL IN THE COOKING TANK WILL BE DISCHARGED INTO THE OIL TANK. CLEAN THE DEPOSITS AROUND THE TANK WITH A BRUSH DURING THE OIL DISCHARGE. 3- AFTER EMPTYING THE OIL, CLEAN THE DEPOSITS AT THE BOTTOM OF THE TANK WITH THE CLEANING KIT.
  • Page 34 7- AFTER THE COOKING TANK IS FILLED WITH LIQUID OIL, PRESS START/STOP AND CLOSE THE PUMP VALVE. 8- TURN THE SELECTOR SWITCH FROM "PUMP" POSITION TO "OFF" POSITION. IF THE LIQUID OIL LEVEL IS BELOW THE OIL LEVEL LINE IN THE TANK, ADD LIQUID OIL TO THE TANK.
  • Page 35 1- LOOSEN THE COUPLING CONNECTING THE PUMP SUCTION PIPE AND THE FILTER PIPE WITH THE RECORD KEY OF YOUR MACHINE. 2- SEPARATE THE PIPE FROM THE RECORD KEY. 3- PULL OUT THE EMPTYING TANK WHERE THE FILTER PLATE IS LOCATED. 4- REMOVE THE FILTER PLATE FROM THE INSIDE OF THE OIL EMPTYING TANK COVER.
  • Page 36 14- CLEANING AND MAINTENANCE A- PRESSURE REGULATOR CLEANING THE PRESSURE REGULATOR IS DESIGNED TO OPERATE WITHOUT REQUIRING LONG-TERM MAINTENANCE, BUT SOME PARTS NEED TO BE CLEANED REGULARLY (RECOMMENDED DAILY) FOR SAFE USE. WARNING: DO NOT USE CLEANING MATERIALS CONTAINING CAUSTIC. BE SURE TO TURN OFF YOUR MACHINE AND ENSURE THAT THE RELEVANT PARTS ARE NOT HOT BEFORE PERFORMING THE OPERATION.
  • Page 37 B- SOLENOID VALVE CLEANING THE SOLENOID VALVE IS ONE OF THE MOST IMPORTANT MATERIALS THAT KEEPS THE PRESSURE INSIDE THE BOILER. FOLLOW THE STEPS BELOW IN ORDER TO CLEAN IT. BE SURE TO TURN OFF THE ELECTRICITY OF YOUR MACHINE BEFORE PERFORMING THIS OPERATION. 1- OPEN THE NUT IN THE UPPER PART BY TURNING IT IN THE OPPOSITE DIRECTION TO THE CLOCKWISE DIRECTION USING THE MAINTENANCE KEY OR 24"...
  • Page 38 Pressure Balancing Weight 1015 Cap Release Spring PT-100 Temperature Sensor Pressure Balancer Lower Casing 1015 Cap Center Screw Set Makfry Digital Panel Control Card Pressure Balancer Complete Set 1015 Cap Knob Handle - Red Makfry Digital Panel Membrane Pressure Balancer Spring...
  • Page 39 PRESSURE BALANCE WEIGHT 1025 CAP SETTING SPRING TEMPERATURE GAUGE PT-100 PRESSURE BALANCE LOWER CASING 1025 CAP CENTER SCREW SET MAKFRY DIGITAL PANEL CONTROL CARD PRESSURE BALANCE COMPLETE SET 1025 CAP KNOB HANDLE-RED MAKFRY DIGITAL PANEL MEMBRANE PRESSURE BALANCE DISC 1025 CAP KNOB HANDLE-BLACK...
  • Page 40 17- TROUBLESHOTS PROBLEM CAUSE SOLUTION CHECK THE FUSE RELATED TO THE OUTLET. VERIFY THAT THERE IS POWER COMING TO THE OUTLET. ENERGY IS NOT COMING TO THE ELECTRICAL CIRCUIT MAKE SURE THE DEEP FRYER PLUG IS FULLY PRESSURE FRYER. NOT COMPLETED INSERTED INTO THE OUTLET.
  • Page 41 PAY ATTENTION TO THE OIL LEVEL LINE INSIDE THE TANK LOW OIL LEVEL AND FILL UP TO THE INDICATED LEVEL. INSUFFICIENT PUT THE SPECIFIED AMOUNT OF PRODUCT INTO THE PRODUCT COOKING BASKET. STEAM ESCAPING IF THE PRESSURE GAUGE DOES NOT RISE, CONTACT FROM THE EXHAUST TECHNICAL SERVICE.
  • Page 42 18- COOKING PROBLEMS AND SOLUTIONS PROBLEM CAUSE SOLUTION FILL THE OIL LEVEL UP TO THE LOW OIL LEVEL MARK INSIDE THE BOILER PERFORM THE PANELING PROCESS BREADING ERROR CORRECTLY EXPIRATION OF OIL CHANGE THE OIL CONTACT YOUR PRODUCT USE OF BAD PRODUCT SUPPLIER THE PRODUCT HAS EXCESSIVE OIL MAKE SURE YOUR HEAT SETTINGS...
  • Page 43 REFER TO THE PROBLEMS CAUSED INSUFFICIENT PRESSURE BY PRESSURE FRYER TABLE CONTACT AN ELECTRICIAN (CHECK INEFFICIENT MAINS THE FUSE TABLE, YOUR SOCKET ELECTRICITY LINE) EXPIRATION OF OIL CHANGE THE OIL CONTACT YOUR PRODUCT USE OF BAD PRODUCT SUPPLIER ACCUMULATION OF CLEAN THE BOILER (DO AN OIL SEDIMENT IN THE BOILER DRAINAGE EVERY 3 COOKINGS)
  • Page 44 19- GENERAL WARNINGS • FAILURE TO UNDERSTAND OR READ THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • THE FRYER MUST BE GROUNDED TO THE ELECTRICAL CIRCUIT. • THE FRYER WILL HAVE HOT SURFACES THAT SHOULD NOT BE TOUCHED WITH BARE HANDS. •...
  • Page 45 • GROUP PRODUCTS BY TYPE WHEN COOKING AND ALWAYS CHANGE THE OIL FOR EACH GROUP, AS OILS USED FOR DIFFERENT GROUPS OF PRODUCTS AFFECT THE FLAVOR OF OTHER GROUPS OF PRODUCTS. • STORE THE MACHINE IN A DRY, WARM, AND MOISTURE-FREE PLACE TO EXTEND THE LIFE OF THE FRYER'S RESISTANCE.
  • Page 46 -EMERGENCY LOCK SYSTEM FOR THE LID. THERE IS A LOCK SYSTEM THAT PREVENTS THE LID FROM OPENING WHILE THERE IS PRESSURE INSIDE YOUR MACHINE. IF THIS SYSTEM MALFUNCTIONS, THERE IS A HOLE ON THE LID PRESSURE LEVER THAT ALLOWS YOU TO QUICKLY REMOVE THE PRODUCTS INSIDE. PRESS THIS HOLE WITH A SCREWDRIVER-LIKE TOOL TO RELEASE THE LOCK.
  • Page 47 20- 1015 PD ELECTICAL DIAGRAM...
  • Page 48 21- 1025 PD ELECTICAL DIAGRAM...
  • Page 49 22- WARRANTY CERTIFICATE AND TERMS AS MAKFRY FAMILY, THANK YOU FOR CHOOSING OUR PRODUCTS. WARRANTY DOCUMENT MUST BE KEPT DURING THE WARRANTY PROCESS. IF THE DOCUMENT IS LOST, A SECOND DOCUMENT WILL NOT BE GIVEN TO THE CUSTOMER AND THIS DOCUMENT MUST BE SHOWED WHEN THE CUSTOMER REQUIRES WARRANTY REPAIR.
  • Page 50 ELECTRICAL COMPONENTS ARISING FROM OPERATION OF THE DEVICE IN ACIDIC OR HUMID ENVIRONMENTS. • IN TSE OR CE CERTIFIED PRODUCTS USED, EXCEPT MAKFRY SPECIAL PRODUCTION ON THE GOODS. 6- TRANSPORTATION COSTS OF MAKFRY AUTHORIZED SERVICE PERSONNEL IN THE REPAIR PROCESS TO BE DONE WHERE THE GOODS ARE AVAILABLE, WITH ON-SITE SERVICE.
  • Page 51 MODEL SERIAL NUMBER WARRANTY PERIOD WARRANTY PROCESS START STAMP - SIGNATURE ADDRESS: GÖKDERE CADDESİ NO:27/A 35040 - GÖKDERE / BORNOVA/ İZMİR CONTACT: +90 232 207 21 51 E-MAIL: INFO@MAKFRY.COM...

This manual is also suitable for:

1025 pd

Table of Contents