Miller SUBARC DRIVE 100 CE Owner's Manual
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Miller SUBARC DRIVE 100 CE Owner's Manual

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OM-254238F
2016−06
Processes
Submerged Arc (SAW) Welding
Description
Heavy Duty Motor For
Strip Clad Feed Assemblies
SUBARC STRIP DRIVE 100
CE
Motor Assembly
For product information,
Owner's Manual translations,
File: SUBMERGED (SAW)
and more, visit
www.MillerWelds.com

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Summary of Contents for Miller SUBARC DRIVE 100 CE

  • Page 1 OM-254238F 2016−06 Processes Submerged Arc (SAW) Welding Description Heavy Duty Motor For Strip Clad Feed Assemblies SUBARC STRIP DRIVE 100 Motor Assembly For product information, Owner’s Manual translations, File: SUBMERGED (SAW) and more, visit www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.
  • Page 4 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 8: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2015−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 10 chauffement ou un incendie. Avant de commencer le soudage, vérifier LES PIÈCES CHAUDES peuvent et s’assurer que l’endroit ne présente pas de danger. provoquer des brûlures. D Déplacer toutes les substances inflammables à une distance de D Ne pas toucher à mains nues les parties chaudes. 10,7 m de l’arc de soudage.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Tenir les bouteilles éloignées des circuits de soudage ou autres LE BRUIT peut endommager l’ouïe. circuits électriques. D Ne jamais placer une torche de soudage sur une bouteille à gaz. Le bruit des processus et des équipements peut affecter l’ouïe. D Une électrode de soudage ne doit jamais entrer en contact avec D Porter des protections approuvées pour les une bouteille.

  • Page 12: Proposition Californienne 65 Avertissements

    RAYONNEMENT HAUTE LE SOUDAGE À L’ARC risque de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D L’énergie électromagnétique risque D Le rayonnement haute fréquence (H.F.) peut provoquer des interférences pour l’équipement provoquer des interférences avec les équi- électronique sensible tel que les ordinateurs et l’équipement commandé...

  • Page 13: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility.

  • Page 14: Section 5 − Specifications

    SECTION 4 − SPECIFICATIONS 4-1. Description Motor This unit is a heavy-duty motor de- signed for automated strip clad ap- plications. The various strip head manufac- turers have made their own adapt- ers for their respective heads. This unit is offered as a motor only.
  • Page 15 C. China EEP Hazardous Substance Information   ‡ China EEP Hazardous Substance Information Ö Hazardous Substance Component Name × (if applicable) PBDE Ö Brass and Copper Parts Coupling Devices Switching Devices Ö Cable and Cable Accessories Batteries SJ/T 11364 This table is prepared in accordance with China SJ/T 11364.

  • Page 16: Overall Dimensions And Mounting Hole Layout

    4-5. Overall Dimensions And Mounting Hole Layout Inches Millimeters 4.425 5.325 11.000 4.425 in. 1.656 in. 1/4 in.−20 UNC 2B THRD .500 in. Deep 11.000 in. 2.896 in. Bolt Circle Section B-B Scale 1:1 5/16 in.−18 UNC 2B THRD .188 in. .500 in.

  • Page 17: Section 6 − Installation

    SECTION 5 − INSTALLATION 5-1. Plug Connections Weld Control Motor Control Cord (Part Number 254232) Not Supplied) Motor To make connections, align key- way, insert plug, and tighten threaded collar. 254 541-B 5-2. Remote Receptacle RC2 Information Socket Socket Information REMOTE 10 Negative (−) motor armature (38 VDC motor).

  • Page 18: Section 7 − Operation

    SECTION 6 − OPERATION 6-1. Description: The Strip Drive 100 motor, when mounted to the appropriate cladding head, is used for cladding and ESW cladding applications. When the Strip Drive 100 motor is connected to a SubArc Digital Interface, the sub arc welding system is automatically configured for constant voltage (CV) output. When configured as such, two other interface features are enabled.

  • Page 19: Coolant Flow Sensor

    Table 6-1. Maximum Strip Speed (IPM) Strip Roll Diameter (in.) Table 6-2. Maximum Strip Speed (MPM) Strip Roll Diameter (mm) 6-3. Coolant Flow Sensor When a Strip Drive 100 motor is attached to a SubArc Digital Interface, the coolant flow sensor relay contacts (accessible on the terminal strip inside the interface) are enabled.

  • Page 20: Section 8 − Maintenance And Troubleshooting

    SECTION 7 − MAINTENANCE AND TROUBLESHOOTING 7-1. Routine Maintenance Disconnect power before maintaining. 3 Months Repair Or Replace Replace Cord Cracked Cracked Weld Parts Cable 6 Months Blow Off Motor. During Heavy Service, Clean Monthly 7-2. Brush Inspection And Replacement Brush Cap Spring Clip Brush...

  • Page 21: Section 9 − Electrical Diagram

    SECTION 8 − ELECTRICAL DIAGRAM 264 068-B Figure 8-1. Circuit Diagram OM-254238 Page 17...

  • Page 22: Section 10 − Parts List

    SECTION 9 − PARTS LIST Hardware is common and not available unless listed. 254 540-B Figure 9-1. Motor Assembly Item Dia. Part Mkgs. Description Quantity Model Figure 9-1. Motor Assembly 300939 300940 ....198508 Washer, Flat Nylon .328 ID X .562 OD X .095 THK .
  • Page 23 Effective January 1, 2016 (Equipment with a serial number preface of MG or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
  • Page 24 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2016 Miller Electric Mfg. Co. 2016−01...

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