LGMG SR1018D Operation Manual
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LGMG SR1018D Operation Manual

Mobile elevating work platform
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Operation Manual
SR1018D/SR1218D/SR1323D/
△
Warning
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.
Mobile Elevating work platform
SR1623D

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  • Page 1 Operation Manual SR1018D/SR1218D/SR1323D/ SR1623D Mobile Elevating work platform △ Warning Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 First edition and printed for the first time in December 2021 Lingong Group Jinan Heavy Machinery Co., Ltd . Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Fax: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Accessories sales: 86-0531-67605016...

  • Page 3: Table Of Contents

    Operation Manual of Elevating Work Platform Contents Contents ....................... I Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 No Operation Except Following Cases ..........3 1.3 Classification of Hazards ..............3 1.4 Intended purpose ................3 1.5 Safety Sign Maintenance ..............3 1.6 Risk of Electric Shock ...............
  • Page 4 Operation Manual of Elevating Work Platform 8.2 Basic Principles ................67 8.3 Functional Test ................67 8.4 Test on the Ground Control Station ..........67 8.5 Platform Control Station Test ............68 8.6 Tilt Sensor Operation Test ............... 69 8.7 Upper Limit Switch and Outriggers Test .......... 69 Chapter 9 Operation Instructions ...............
  • Page 5 Operation Manual of Elevating Work Platform Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed according to AS/NZS1418.10:2011+A1:2017.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
  • Page 6 The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.

  • Page 7: Chapter 1 Safety

    Operation Manual of Elevating Work Platform Chapter 1 Safety...
  • Page 8 Operation Manual of Elevating Work Platform...

  • Page 9: Danger

    Classification of hazards △ The meanings of symbols, color codes Caution: It is forbidden to carry and characters of LGMG’s products loads. are as follows: 1.5 Safety Sign Maintenance Security warning symbol: are used for warning of potential personal injuries.

  • Page 10: Risk Of Electric Shock

    The speed shall not exceed 1.1km/h (SR1623D)/0.5 km/h（SR1018D）when the platform is raised. The tilt alarm cannot be regarded as level indicator. When the machine is seriously inclined, the tilt alarm of the chassis and platform will ring.

  • Page 11: Crushing Hazards

    Operation Manual of Elevating Work Platform In the stowed state, the machine must run the machine. very carefully and reduce its speed when it 20) Do not replace key parts that affect runs on uneven terrain, unstable or smooth machine stability with parts of different surface with stones, or near holes, or a weights or specifications.

  • Page 12: Hazards When Operating On A Slope

    SR1323D Check the workstation to avoid any overhead barriers or other possible hazards SR1623D in the work site. SR1018D Pay attention to any crushing hazards when holding the guard rail of the platform. SR1218D operator must follow Note: Slope rating is subject to ground manufacturer’s service rules for personal...

  • Page 13: Hazard Of Component Damage

    Operation Manual of Elevating Work Platform position, or any other possible bump appropriate locations. Replace any that are factors. not legible. 11) It is recommended the operator wear a Be sure to keep this manual in the manual qualified safety helmet when operating the box of the platform.

  • Page 14: Tilting Hazard

    Operation Manual of Elevating Work Platform 1.17 Tilting Hazard The outrigger can only be lowered on the firm, stable ground. Be careful to avoid steep slopes, holes, unstable or smooth slopes and other potential hazards. Be sure to lower the outrigger at the steering end first, when the automatic leveling function is not used and a single outrigger is lowered.

  • Page 15: Chapter 2 Machine Nomenclature

    Operation Manual of Elevating Work Platform Chapter 2 Machine Nomenclature...
  • Page 16 Operation Manual of Elevating Work Platform...
  • Page 17 Operation Manual of Elevating Work Platform SR1018D/SR1218D Name Name Platform Extension Locking Steering Wheel Handle Platform Guard Rails Hydraulic Oil Tank Extension Platform Fuel Tank Document Box Non-Steering Wheel Platform Control Station Outrigger Lanyard Anchorage Points Ladder Platform Entrance Door...
  • Page 18 Operation Manual of Elevating Work Platform SR1323D/SR1623D Name Name Platform Extension Locking Steering Wheel Handle Platform Guard Rails Hydraulic Oil Tank Extension Platform Fuel Tank Document Box Non-Steering Wheel Platform Control Station Outrigger Foot Pad Lanyard Anchorage Points Outrigger Bracket Platform Entrance Door Scissor Stack Arm Ground Control Station...

  • Page 19: Chapter 3 Decals And Warning Labels

    Operation Manual of Elevating Work Platform Chapter 3 Decals and Warning Labels...
  • Page 20 Operation Manual of Elevating Work Platform...
  • Page 21 Operation Manual of Elevating Work Platform SR1018D/SR1218D Decals Diagram...
  • Page 22 Operation Manual of Elevating Work Platform SR1018D/SR1218D Decals List Code Name Code Name Company Logo Annual Inspection Instruction Model Identification Safety Rules Description Sign Forklift Safety Arm Sign Arrow Indication Sign Stay Away From Machine Sign Notices Sign Direction Indicator Sign...
  • Page 23 Operation Manual of Elevating Work Platform SR1018D/SR1218D Decals...
  • Page 24 Operation Manual of Elevating Work Platform...
  • Page 25 Operation Manual of Elevating Work Platform SR1323D/SR1623D Decals Diagram...
  • Page 26 Operation Manual of Elevating Work Platform SR1323D/SR1623D Decals List Code Name Code Name Company Logo Safety Rules Description Sign Model Identification Arrow Indication Sign Forklift Safety Arm Sign Notices Sign Stay Away From Machine Sign Lanyard Anchorage Point Direction Indicator Sign Reduce Platform Warning Sign Identification Of Hydraulic Oil Wheel Load Capacity Sign...
  • Page 27 Operation Manual of Elevating Work Platform SR1323D/SR1623D Decals...
  • Page 28 Operation Manual of Elevating Work Platform...

  • Page 29: Chapter 4 Specifications

    Operation Manual of Elevating Work Platform Chapter 4 Specifications...
  • Page 30 Operation Manual of Elevating Work Platform...
  • Page 31 Operation Manual of Elevating Work Platform Specifications Parameters of SR1018D (S101800WNK4NH2000) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Rated load (kg) Ascending speed (s) 39±4 Load of extension platform (kg) Descending speed (s) 46±4 Weight of whole machine (kg)
  • Page 32 Operation Manual of Elevating Work Platform Hydraulic System Item Specification/Content Model Open system Pump displacement (ml/r) Max working Pressure Driving system (Mpa) Motor displacement (ml/r) 375/25 (Front/Rear) Model Open system Pump displacement (ml/r) Functional Lifting Max working Pressure system system (Mpa) Steering Max working Pressure...
  • Page 33 Operation Manual of Elevating Work Platform The lowest temperature＜-30°C Working temperature:-20℃～40℃ CH-4/15W-40 CH-4/10W-30 Working temperature:-25℃～30℃ Engine oil (L) Working temperature:-30℃～30℃ CH-4/5W-30 Working temperature:-35℃～20℃ CH-4/0W-20 0 #Diesel Ambient temperature≥4℃ -10 #Diesel Ambient temperature≥-5℃ Diesel（L） -20 Diesel Ambient temperature≥-14℃ -35 Diesel Ambient temperature≥-29℃ Antifreeze（L）...
  • Page 34 Operation Manual of Elevating Work Platform Specifications Parameters of SR1218D (S121800WNK4NH2000) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Rated load (kg) Ascending speed (s) 64±4 Load of extension platform (kg) Descending speed (s) 55±4 Weight of whole machine (kg) 5080 Theoretical climbing ability (mm) Maximum number of workers...
  • Page 35 Operation Manual of Elevating Work Platform Hydraulic System Item Specification/Content Model Open system Pump displacement (ml/r) Max working Pressure Driving system (Mpa) Motor displacement (ml/r) 375/25 (Front/Rear) Model Open system Pump displacement (ml/r) Functional Lifting Max working Pressure system system (Mpa) Steering Max working Pressure...
  • Page 36 Operation Manual of Elevating Work Platform The lowest temperature＜-30°C Working temperature:-20℃～40℃ CH-4/15W-40 CH-4/10W-30 Working temperature:-25℃～30℃ Engine oil (L) Working temperature:-30℃～30℃ CH-4/5W-30 Working temperature:-35℃～20℃ CH-4/0W-20 0 #Diesel Ambient temperature≥4℃ -10 #Diesel Ambient temperature≥-5℃ Diesel（L） -20 Diesel Ambient temperature≥-14℃ -35 Diesel Ambient temperature≥-29℃ Antifreeze（L）...
  • Page 37 Operation Manual of Elevating Work Platform Specifications Parameters of SR1323D (S132300WND4NH2000) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Rated load (kg) Ascending speed (s) 55± 5 Load of extension platform (kg) descending speed (s) 55± 5 Theoretical climbing ability Weight of whole machine (kg) 7460...
  • Page 38 Operation Manual of Elevating Work Platform Pump displacement (ml/r) Max working Pressure (Mpa) Motor displacement (ml/r) 38/38 (Front/Rear) Model Open system Pump displacement (ml/r) Functional Lifting Max working Pressure system system (Mpa) Steering Max working Pressure 13.8 system (Mpa) Electrical System Item Specification/Content Output voltage (V)
  • Page 39 Operation Manual of Elevating Work Platform -10 #Diesel Ambient temperature≥-5℃ -20 Diesel Ambient temperature≥-14℃ -35 Diesel Ambient temperature≥-29℃ Antifreeze（L）...
  • Page 40 Operation Manual of Elevating Work Platform Specifications Parameters of SR1623D (S162300WND4NH2000) Whole Machine Performance Parameters of Whole Machine Item Parameters Item Parameters Rated load (kg) Ascending speed (s) 55± 5 Load of extension platform (kg) descending speed (s) 55± 5 Theoretical climbing ability Weight of whole machine (kg) 8200...
  • Page 41 Operation Manual of Elevating Work Platform Pump displacement (ml/r) Max working Pressure (Mpa) Motor displacement (ml/r) 38/38 (Front/Rear) Model Open system Pump displacement (ml/r) Functional Lifting Max working Pressure system system (Mpa) Steering Max working Pressure 13.8 system (Mpa) Electrical System Item Specification/Content Output voltage (V)
  • Page 42 Operation Manual of Elevating Work Platform -10 #Diesel Ambient temperature≥-5℃ -20 Diesel Ambient temperature≥-14℃ -35 Diesel Ambient temperature≥-29℃ Antifreeze（L）...

  • Page 43: Chapter 5 Control Station

    Operation Manual of Elevating Work Platform Chapter 5 Control Station...
  • Page 44 Operation Manual of Elevating Work Platform...

  • Page 45: Ground Control Station

    Operation Manual of Elevating Work Platform 5.1 Ground Control Station 5.1.1 Ground Control Station-SR18D Name Operation function description The timer displays hours that the machine has Timer been running. Startup button of engine Press this button to start up the engine. Gasoline/LPG model: LPG operating Press this button to select LPG.
  • Page 46 Operation Manual of Elevating Work Platform function descending function. Press this button to activate the emergency Standby auxiliary descending button descending function. Descending button of platform Press this button to descend the platform. Turn the key switch to the platform, and then Platform Control Station will run.
  • Page 47 Operation Manual of Elevating Work Platform 5.1.2 Ground Control Station-SR1623D Name Operation function description The timer displays hours that the machine has Timer been running. Startup button of engine Press this button to start up the engine. Gasoline/LPG model: LPG operating Press this button to select LPG.
  • Page 48 Operation Manual of Elevating Work Platform Descending button of platform Press this button to descend the platform. Circuit breaker Turn the key switch to the platform, and then Platform Control Station will run. Turn the key Selection of key switch for switch to OFF position, and then the machine will platform/off/Ground Control Station be shut down.

  • Page 49: Pcu

    Operation Manual of Elevating Work Platform 5.2 PCU Name Operation function description Press and hold this button to activate the Functional enabling button of outrigger with indicator ascending/descending functions of single outrigger. Press and hold this button to activate the Automatic leveling button of outrigger automatic leveling function.
  • Page 50 Operation Manual of Elevating Work Platform inward to Off position to stop all functions and shut down the engine. Pull the red emergency shutdown button out to On position to operate the machine. Press the enabling switch to start up the Enabling switch function.

  • Page 51: Basic Operation

    Operation Manual of Elevating Work Platform Platform Control Station Operation 5.3 Basic Operation Engine Startup or Shutdown Basic Operation Principle Turn the key switch to the upper machine’s electrical wiring control mode, the lower control LCD will display System Ready. harnesses are complete, and form a complete circuit.
  • Page 52 Operation Manual of Elevating Work Platform enable switch and move the control handle. The outrigger will extend and retract depending upon the direction the button was pushed. After the outrigger is firmly set, the indicator on the button will be on. Automatic Leveling When the machine is tilted, it is necessary to use outriggers to level the vehicle.
  • Page 53 Operation Manual of Elevating Work Platform System fault diagnosis and fault code-SR18D/SR23D Display Display(GCU) Description Solution (PCU) First generation Second generation Main control system 01 Internal ECU 0×01 Internal ECU Replace the Ground Control 0×01 Ground Control Fault Fault Station Station Error Check wiring,...
  • Page 54 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation while starting unit Check handle 29 Platform lift 0×1D Platform lift Lifting function key 0×1D replace the upper control Sw Fault Sw Fault opening error unit Center lifting...
  • Page 55 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation position and angle recalibrate the height sensor detection height Inconsistent limit switch failure, limit Check limit switch, switch trigger check 43 9m limit fault 0×2B 9m limit fault 0×2B position and angle angle sensor, or recalibrate...
  • Page 56 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation 70 High Engine 0×46 High Engine Engine overspeed 0×46 Check the circuit and engine fault 71 RF Limit SW 0×47 RF Limit SW RF Limit SW Close Check the harness and 0×47 Close Fault...
  • Page 57 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation 90 2 Speed Coil 0×5A 2 Speed Coil Check circuit 0×5A 2 Speed coil error Fault Fault replace the solenoid valve 91 Bypass Coil 0×5B Bypass Coil Check circuit 0×5B...
  • Page 58 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation sensor fault or sensor Check the engine connector 0×6C Rail pressure sensor RAILCDOFSTS 0×6C or sensor RAILCDOFSTST failure Check the engine connector 0×6D BATTCDSRC 0×6D Battery voltage fault BATTCDSRC or sensor...
  • Page 59 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation 0×7E Missing crankshaft Check the engine connector 126 ENGMCRS 0×7E ENGMCRS signal or sensor 0×7F dec1 message t50 Check the engine connector signal or sensor 0×7F COMT5OST COMT5OST Receive error...
  • Page 60 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation RxCCVS message Check the engine connector 0×8C data or sensor FRMMNGRXC 0×8C FRMMNGRXCCVS length error receive frame Check the engine connector 0×8D FRMMNGTCO 0×8D tco1 message length or sensor FRMMNGTCO1 error...
  • Page 61 Operation Manual of Elevating Work Platform Display Display(GCU) Description Solution (PCU) First generation Second generation Check the engine connector 0×9B Can receives frame FRMMNGDEC 0×9B or sensor FRMMNGDEC1 DEC1data error 0×9C Can receives frame Check the engine connector 0×9C FRMMNGETC7 FRMMNGETC7 etc7 data error or sensor...
  • Page 62 Operation Manual of Elevating Work Platform...

  • Page 63: Chapter 6 Pre-Operation Check

    Operation Manual of Elevating Work Platform Chapter 6 Pre-Operation Check...
  • Page 64 Operation Manual of Elevating Work Platform...

  • Page 65: No Operation Except Following Cases

    Operation Manual of Elevating Work Platform 6.1 No Operation Except 6.3 Check Before Operation Ensure the manual is complete, legible and Following Cases stored in the document box on the platform. You have understood and practiced the Ensure all decals are clear, legible and principles about safe operation of the machine properly positioned.
  • Page 66 Operation Manual of Elevating Work Platform  Ensure that all structural components and other key components are complete and all relevant fasteners and pins are in the correct position and tightened. Ensure that the guardrail has been installed, and guardrail bolts have been properly installed and tightened.

  • Page 67: Chapter 7 Workplace Check

    Operation Manual of Elevating Work Platform Chapter 7 Workplace Check...
  • Page 68 Operation Manual of Elevating Work Platform...

  • Page 69: No Operation Is Allowed Unless

    Operation Manual of Elevating Work Platform 7.1 No Operation Is Allowed Unless You have known and practiced the rules for safe operation of machine in the Operation Manual. Avoid dangerous situations. Always perform a pre-operation inspection. Check workplace. should understand pre-operation inspection before proceeding with the next step.
  • Page 70 Operation Manual of Elevating Work Platform...

  • Page 71: Chapter 8 Functional Test

    Operation Manual of Elevating Work Platform Chapter 8 Functional Test...
  • Page 72 Operation Manual of Elevating Work Platform...

  • Page 73: No Operation Is Allowed Unless

    Operation Manual of Elevating Work Platform Result: The LCD screen will light up and show 8.1 No Operation Is Allowed SYSTEM READY. Unless Note: LCD reading display needs to be preheated before display under cold weather You have understood and practiced the conditions.

  • Page 74: Platform Control Station Test

    Operation Manual of Elevating Work Platform function button. Press and hold the platform middle of the platform and face the lowering button. steering end of the machine. Result: The platform shall lower. 1) Press the driving function button. Turn the key switch to the Platform Control 2) Press and hold the enabling switch on the Station and restart the engine.

  • Page 75: Tilt Sensor Operation Test

    Operation Manual of Elevating Work Platform Reduced Driving Speed Test 8.7 Upper Limit Switch and Raise the platform. Outriggers Test Press and hold the enabling switch on the Press and hold the enabling button with control handle. lifting functions. Raise the platform. Slowly move the control handle up to the Result: The platform of SR1323D/SR1623D full driving position.
  • Page 76 Operation Manual of Elevating Work Platform...

  • Page 77: Chapter 9 Operation Instructions

    Operation Manual of Elevating Work Platform Chapter 9 Operation Instructions...
  • Page 78 Operation Manual of Elevating Work Platform...

  • Page 79: No Operation Is Allowed Unless

    Operation Manual of Elevating Work Platform the machine. 9.1 No Operation is Allowed 9.3 Emergency Stop Unless On the Ground Control Station or Platform You have understood and practiced the Control Station, push the red emergency principles about safe operation of the vehicle in stop button to "Off"...

  • Page 80: Operation From Ground

    Press the enabling button of lifting function. slope is applicable to the folding machine. Press the enable switch and push the SR1018D/SR1218D: lifting/lowering control handle in needed direction. The platform will raise when the control handle is moved to the forward, or lower when the control handle is moved to 35% (19.3゜)

  • Page 81: Platform Extension And Retraction

    Operation Manual of Elevating Work Platform If the slope exceeds the maximum uphill, value of side slope in folding state. downhill or side slope rating, the vehicle must be lifted or transported up and down SR1323D/SR1623D: the slope. See the Transportation and Lifting section for further instructions on transporting the machine.

  • Page 82: Safety Arm Use

    Operation Manual of Elevating Work Platform Press the enable switch and push the workplace or user rules, obey the following lifting/lowering control handle regulations: direction of yellow arrow. Outriggers will be All PFPE must comply with corresponding extended to level the machine. The government regulations and must be machine will give a warning tone when it is subject to check and use in accordance...

  • Page 83: Chapter 10 Transportation And Lifting Instructions

    Operation Manual of Elevating Work Platform Chapter 10 Transportation and Lifting Instructions...
  • Page 84 Operation Manual of Elevating Work Platform...

  • Page 85: Compliance

    Operation Manual of Elevating Work Platform Turn over all driving wheel hub separating 10.1 Compliance covers to release wheel brakes, as shown When the machine is lifted by a crane or in Figure 10-1. forklift, keep normal judgment and planning Make sure that the winch cable is properly to control the movement of machine.

  • Page 86: Lifting Guidance

    Operation Manual of Elevating Work Platform horizontal. Retract and secure the extension platform. Before transportation, turn the key switch to the "Off" position and remove the key. Thoroughly check the machine for any loose or unsecured components. Secure the machine on the transport surface using the fastening positions on the chassis.

This manual is also suitable for:

Sr1218dSr1323dSr1623d

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