LGMG AR16J Operation Manual
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LGMG AR16J Operation Manual

Mobile elevating work platform
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Operation Manual
△
Warning
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG GROUP JINAN HEAVY MACHINERY CO., LTD.
Mobile Elevating Work Platform
AR16J

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Summary of Contents for LGMG AR16J

  • Page 1 Operation Manual AR16J Mobile Elevating Work Platform △ Warning Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
  • Page 2 First edition and printed for the first time in December 2021 Lingong Group Jinan Heavy Machinery Co., Ltd. Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Fax: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Accessories sales: 86-0531-67605016...

  • Page 3: Table Of Contents

    Operation Manual of Elevating work platform Contents Foreword ....................III Safety Precautions ..................IV Chapter 1 Safety ..................1 1.1 Danger ....................3 1.2 No Operation Is Allowed Unless............3 1.3 Classification of Hazards ..............3 1.4 Intended Purpose ................3 1.5 Safety Sign Maintenance ..............
  • Page 4 Operation Manual of Elevating work platform Chapter 8 Functional Test ................. 43 8.1 No Operation Is Allowed Unless............45 8.2 Basic Principles ................45 8.3 Functional Test ................45 8.4 Tests from the Lower Control Box ........... 45 8.5 Tests from the Upper Control Box ........... 46 Chapter 9 Operating Instructions ...............

  • Page 5: Foreword

    Operation Manual of Elevating work platform Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG. This machine is designed according to AS/NZS 1418.10:2011+A1:2017.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.

  • Page 6: Safety Precautions

    The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.

  • Page 7: Chapter 1 Safety

    Operation Manual of Elevating work platform Chapter 1 Safety...
  • Page 8 Operation Manual of Elevating work platform...

  • Page 9: Danger

    This vehicle is only used to lift operators and Classification of hazards their tools and materials to high-altitude The meanings of symbols, color codes workplaces. and characters of LGMG’s products △ are as follows: Caution Security warning symbol: are used for warning of potential personal injuries.

  • Page 10: Risk Of Electric Shock

    1.6 Risk of Electric Shock capacity of the platform. This machine is not insulated and is not Maximum load AR16J provided with electrical shock protection Maximum number when it comes into contact with or near 2 people of people electrical wire.
  • Page 11 Operation Manual of Elevating work platform If the wind speed exceeds 12.5 m/s after 14) Do not make the boom contact adjacent the boom is lifted, the boom should be components. lowered and do not continue to operate the 15) The limit button switch may not be changed vehicle.

  • Page 12: Risk Of Crushing

    Operation Manual of Elevating work platform platform must wear the full body safety temperature is 20℃. device and secure it with a seat belt hook to 31) The working support surface should be the approved rope attachment point. Only horizontal and solid, with a grounding one hook can be tied to each rope pressure of 5.5Kg/cm^2.

  • Page 13: Risk Of Component Damage

    Operation Manual of Elevating work platform or obstacles in the area underneath. 3) Do not refuel the machine when the engine is running. 4) Only refuel the machine in open and well-ventilated places far away from sparks, open flames, burning cigarettes, etc. 1.15 Risk of Machine Damage 1) Do not operate a machine that is damaged 6) Limit the drive speed according to the...

  • Page 14: Locked After Each Use

    Operation Manual of Elevating work platform Keeping tires and hubs in a good condition is critical for safe operation and good performance. Failure of the tires and hubs may cause the platform to tilt. If such failure is not found and repaired in time, it will also cause damage to platform parts.

  • Page 15: Chapter 2 Legend

    Operation Manual of Elevating work platform Chapter 2 Legend...
  • Page 16 Operation Manual of Elevating work platform...
  • Page 17 Operation Manual of Elevating work platform Name Name File Box Foot Switch Base Boom Section Lifting Rod Tower Boom Section Lanyard Fixing Point Lower Control Box Platform Steering Wheel Upper Control Box Non-Steering Wheel...
  • Page 18 Operation Manual of Elevating work platform...

  • Page 19: Chapter 3 Decals

    Operation Manual of Elevating work platform Chapter 3 Decals...
  • Page 20 Operation Manual of Elevating work platform...
  • Page 21 Operation Manual of Elevating work platform Decals...
  • Page 22 Operation Manual of Elevating work platform...
  • Page 23 Manual missing instruction 2534000026 Instructions reading sign 2534000017 Lanyard fixing point sign 2534001809 Anti-scratch 2534001180 Anti-falling attention sign 2534001749 Group LOGO-LGMG 2534001545 Anti-rollover danger sign 2534000056 Drive type identification 2534001178 Lanyard fixing point sign 2534001848 Tire change attention sign 2534001849...
  • Page 24 Operation Manual of Elevating work platform Label...
  • Page 25 Operation Manual of Elevating work platform...
  • Page 26 Operation Manual of Elevating work platform Code Name 2534000024 Warning line 2534001544 Keeping away from vehicle warning sign 2534001808/0508 Model sign Reflective sticker 2534000362 Reflective sticker 2534000363 2534001848 Tire change attention sign 2534001849 Wheel load sign 2534001578 Anti-rollover attention sign 2534001807/0732 Model sign 2534000367...

  • Page 27: Chapter 4 Specification

    Operation Manual of Elevating work platform Chapter 4 Specification...
  • Page 28 Operation Manual of Elevating work platform...
  • Page 29 Operation Manual of Elevating work platform Specification AR16J Vehicle parameters 4.1 Vehicle performance parameters Item Parameter Item Parameter Turntable rotation by one circle(in the Rated load (kg) 85-95 lifted state) (S) Turntable rotation by one circle(in the Maximum number of people...
  • Page 30 Operation Manual of Elevating work platform 4.4 Drive system Item Parameter/Content Walking reducer Output torque (N*m) 3500 Rotary reducer Output torque (N*m) 8729 4.5 Hydraulic system Item Parameter/Content Type Closed system Working pressure (Mpa) Displacement of Walking system pump(ml/r) Displacement of motor(ml/r) Type Open system...
  • Page 31 Operation Manual of Elevating work platform hydraulic oil 30°C＜The lowest temperature 85W/140 -10°C＜The lowest temperature＜ Reducer oil× 85W/90 SAE API 30°C 4(L) 0.68 1560 -30°C＜The lowest temperature＜ GL-5 80W/90 -10°C The lowest temperature＜-30°C Working temperature:-20℃～40℃ CH-4/15W-40 Working temperature:-25℃～30℃ CH-4/10W-30 Engine oil(L) Working temperature:-30℃～30℃...
  • Page 32 Operation Manual of Elevating work platform...

  • Page 33: Chapter 5 Control Unit

    Operation Manual of Elevating work platform Chapter 5 Control Unit...
  • Page 34 Operation Manual of Elevating work platform...

  • Page 35: Lower Control Box

    Operation Manual of Elevating work platform 5.1 Lower Control Box Name Name Display Tower Boom Up/Down Switch Self-Resetting Fuse For Controlling Engine Idle Speed (Rpm) Selector Switch Circuit Function Enable Switch Base Boom Up/Down Switch Jib Boom Up/Down Switch Fuel Selector Switch(If equipped) Platform Leveling Switch Key switch Base boom extend/retract Switch...
  • Page 36 Operation Manual of Elevating work platform The functional description of the lower control box button switch is as follows: Item Button switch Functional description When turning the key switch to the “Platform” position, the upper control box will be enabled. When turning the key switch to the “OFF” position, Key Switch the vehicle will stop.
  • Page 37 Operation Manual of Elevating work platform When pulling the button switch upward, the tower boom Tower boom section section will be lifted. When pulling the button switch lifting/lowering Switch downward, the tower boom section will be lowered. The lowering alarm should sound when the boom is lowered. When pulling the platform leveling button switch upward, the Platform Leveling level of the platform will rise.

  • Page 38: Upper Control Box

    Operation Manual of Elevating work platform 5.2 Upper Control Box Name Name Horn Button Emergency Stop Switch Jib Up/Down Button Engine Idle Speed Selector Switch Base Boom Up/Down and Turntable Indicator Rotation Switch Tower Boom Up/Down Switch Drive Enable Button Switch Drive Speed Selector Switch Platform Swing Switch Drive/Steering Control Handle...
  • Page 39 Operation Manual of Elevating work platform The functional description of the upper control box button switch is as follows: Item Button switch Functional description When pushing the red “Emergency Stop” button inward to the “OFF” position, all functions can be disabled. When each function control handle or button switch of the vehicle Emergency Stop Button Switch is activated, all functions cannot be enabled.
  • Page 40 Operation Manual of Elevating work platform When pulling the button switch upward, the Jib will Jib Lifting/Lowering Switch be lifted. When pulling the button switch downward, the Jib will be lowered. When pulling the platform leveling button switch upward, the platform level will be lifted. When Platform Leveling Switch pulling the platform leveling button switch downward, the platform level will drop.

  • Page 41: Chapter 6 Pre-Operation Inspection

    Operation Manual of Elevating work platform Chapter 6 Pre-Operation Inspection...
  • Page 42 Operation Manual of Elevating work platform...

  • Page 43: No Operation Is Allowed Unless

    Operation Manual of Elevating work platform Regular maintenance inspections should 6.1 No Operation Is Allowed be performed by qualified authorized Unless service technicians according manufacturer's specifications You have understood and practiced the requirements listed in the responsibilities principles about safe operation of the vehicle in manual.
  • Page 44 Operation Manual of Elevating work platform other critical components are complete, and all associated fasteners and pins are in the right position and tightened.  After completing the inspection, make sure all compartment covers are properly secured and locked.

  • Page 45: Chapter 7 Workplace Inspection

    Operation Manual of Elevating work platform Chapter 7 Workplace Inspection...
  • Page 46 Operation Manual of Elevating work platform...

  • Page 47: No Operation Is Allowed Unless

    Operation Manual of Elevating work platform 7.1 No Operation Is Allowed Unless You have understood and practiced the principles about safe operation of the vehicle in this manual. Avoid dangerous situations. Always perform a pre-operation inspection. Check workplace. should understand pre-operation inspection before proceeding with the next step.
  • Page 48 Operation Manual of Elevating work platform...

  • Page 49: Chapter 8 Functional Test

    Operation Manual of Elevating work platform Chapter 8 Functional Test...
  • Page 50 Operation Manual of Elevating work platform...

  • Page 51: No Operation Is Allowed Unless

    Operation Manual of Elevating work platform Refer "Operation Instructions" 8.1 No Operation Is Allowed section to start the engine. Unless Test of emergency stop You have understood and practiced the 1) Push the ground red “Emergency Stop” principles about safe operation of the vehicle in button inward to the "OFF"...

  • Page 52: Tests From The Upper Control Box

    Operation Manual of Elevating work platform  Raise and descend the boom through a full △ ! Caution: Perform this step when cycle. Result: The work platform is always level. the engine is off. In order to save 8.5 Tests from the Upper battery energy, test each function in half a cycle.
  • Page 53 Operation Manual of Elevating work platform  Result: The alarm on the platform sounds. Drive the right rear wheel to a 15cm high obstacle or curb.  Drive the machine to a certain slope, and  then make the machine tilt 4.5° degrees at a Result: The other three tires are in close right angle to the boom.
  • Page 54 0.8km/h, the machine should tagged immediately stopped. △ Caution: If the time it takes the boom to rotate for a circle in the extended state is less than 85s (AR16J), machine should marked immediately and stopped. Test the Drive/Boom Function ...

  • Page 55: Chapter 9 Operating Instructions

    Operation Manual of Elevating work platform Chapter 9 Operating Instructions...
  • Page 56 Operation Manual of Elevating work platform...

  • Page 57: No Operation Is Allowed Unless

    Operation Manual of Elevating work platform pre-operation inspections, functional tests 9.1 No Operation is Allowed and workplace inspections before operating Unless the vehicle. You have understood and practiced the 9.3 Starting the Engine principles about safe operation of the machine From the ground control station, turn the in this manual.

  • Page 58: Auxiliary Power

    Operation Manual of Elevating work platform red “Emergency Shutdown” button. 2) Pull out the red “Emergency Shutdown” buttons on the ground and the platform to the Select and operate the red “Emergency “ON” position. Shutdown” button of the lower control box to shut down the platform.
  • Page 59 Operation Manual of Elevating work platform slope ratings of the vehicle. Travel = 3.6m Raised height = 0.3m 0.3/3.6==8.3 % rating If the slope exceeds the maximum uphill, Maximum slope rating, platform downhill: 30% downhill or side slope rating, the vehicle must (17°...

  • Page 60: Platform Overload

    Operation Manual of Elevating work platform corresponding functions of the machine will be 9.8 Platform overload shut down, shown as Table 9-1. The platform overload indicating lamp is ON, When the system indicating lamp is ON, operate and the alarm gives an alarm, indicating the as per the following steps: slight overload of platform.
  • Page 61 Operation Manual of Elevating work platform Fault Fault Fault Description Limit Action Fault Description Limit Action Code Code Amplitude Cutoff controller Fault right Limit all actions variation output power supply 1 handle principal arm Amplitude Cutoff controller Fault middle Limit all actions variation output power supply 2 handle...

  • Page 62: Parking And Storage

    To remove the icon, you ensuring operation convenience, need to turn to LGMG service personnel for loading capacity of the platform and the help. operators’ field of view. The Skyguard protective device is disposed above the control panel of the platform.

  • Page 63: Chapter 10 Instructions For Transportation And Lifting

    Operation Manual of Elevating work platform Chapter 10 Instructions for Transportation and Lifting...
  • Page 64 Operation Manual of Elevating work platform...

  • Page 65: Compliance

    Operation Manual of Elevating work platform ①Wedge the wheel to prevent the vehicle from 10.1 Compliance moving. 1) Only personnel with high-altitude lifting ② Flip over the drive hub cover to engage the qualifications can load and unload the non-steering wheel brake. vehicle.

  • Page 66: Lifting Instructions

    3) Only connect the lifting sling to the specified lifting point on the vehicle. There are four lifting points on the chassis. 4) Adjust the sling to avoid any damage to the vehicle and keep the vehicle in a level position. Model AR16J 1150mm 1170mm Y-axis X-axis...

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