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Operation and Safety Manual
SS1230E/SS1432E/SS1932E/AS1930E/
AS1932E/AS2632E/AS2646E/AS3246E/
AS4046E/AS4650E/AS1930/AS1932/
AS2632/AS2646/AS3246/AS4046/AS4650
LGMG North America Inc.
Mobile Elevating Work Platform
！
Before operation and maintenance, the
Drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
WARNING
ANSI
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Summary of Contents for LGMG SS1230E
- Page 1 LGMG North America Inc. Operation and Safety Manual SS1230E/SS1432E/SS1932E/AS1930E/ AS1932E/AS2632E/AS2646E/AS3246E/ AS4046E/AS4650E/AS1930/AS1932/ AS2632/AS2646/AS3246/AS4046/AS4650 Mobile Elevating Work Platform ANSI ！ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
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- Page 3 LGMG North America Inc. Foreword Thank you for choosing to use this Mobile Elevating Work Platform from LGMG North America. This machine is designed according to A92.20-2018.The information specified in this manual is intended for the safe and proper operation of this machine for its’ intended purpose.
- Page 4 The operation & maintenance prevention measures listed in this manual are only applicable to the specified uses of this machine. LGMG North America assumes no responsibility if this machine is used beyond the range of this manual. The user and the operator shall be responsible for the safety of such operations.
- Page 5 Operation and Safety Manual LGMG North America Inc. Contents Chapter 1 Safety ....................1 1.1 Description ..........................3 1.2 Maintenance of Safety Signs and Decals ................... 3 1.4 Battery Safety ..........................9 1.5 Lock After Each Use ......................... 10 Chapter 2 Machine Nomenclature ..............12 Chapter 3 Controls ...................
- Page 6 Operation and Safety Manual LGMG North America Inc. Chapter 5 Workstation Inspection ..............20 5.1 General Information ........................20 5.2 Workstation Inspection ......................20 Chapter 6 Function Test ................... 22 6.1 General Information ........................22 6.2 Function Test ..........................22 6.3 Tests from the Ground Controls ....................
- Page 7 Operation and Safety Manual LGMG North America Inc. 7.8 Steering ............................ 30 7.9 Drive ............................30 7.10 Drive Speed Option ........................ 31 7.11 Driving the Machine from the Ground ..................31 7.12 Using the Safety Prop ......................32 7.13 How to Stow the Guardrail ...................... 32 7.14 How to Erect the Guardrail .....................
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- Page 9 Operation and Safety Manual LGMG North America Inc. Chapter 1 Safety machine has been completed. △ Danger Death or severe injuries can be caused if the instructions and safety regulations in this manual are not followed. △ Warning Operation of the machine is forbidden,...
- Page 10 LGMG North America Inc. △ Notice Classification of hazards The meanings of symbols, color codes and characters of LGMG North America’s products are as follows: Security warning symbol: are used for warning of potential personal injuries. Observe all safety instructions below these signs, to avoid situations causing potential personal injury and death.
- Page 11 Operation and Safety Manual LGMG North America Inc. 1.3 Workstation Safety △ Electrocution Danger Yellow: Signifies dangerous situations. If not avoided, may result in minor or intermediate This machine is not electrically insulated and personal injury. does not provide protection from touching or getting close to electrical power lines.
- Page 12 AS3246/AS4046/AS4650 is 0.5mph (0.8 ⚫ Do not operate the machine in inclement kph). The maximum elevated drive speed weather. for models SS1230E/SS1432E/SS1932E is 0.31 mph (0.5 kph). ⚫ Do not use the machine as a ground for welding. This could damage electrical Do not use the tilt alarm as a level indicator.
- Page 13 Operation and Safety Manual LGMG North America Inc. 23) Do not modify or change the aerial work will reduce the stability of machine. platform without the written consent of the 11) When the platform is caught, stuck or manufacturer. Installing an additional device...
- Page 14 Operation and Safety Manual LGMG North America Inc. Model Battery weight AS4650 478Ibs (216.6Kg) SS1432E AS4650E SS1932E 27) Do not place the steps, ladders, or 86lbs (39Kg) AS4046 scaffolding in the platform or lean them against any part of the machine.
- Page 15 Operation and Safety Manual LGMG North America Inc. Slope ⚫ Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine. The rated value of slope is applicable to a stowed machine. Refer to Chapter 10 –...
- Page 16 Operation and Safety Manual LGMG North America Inc. ⚫ Check the workstation to avoid any operation when running the machine overhead barriers or other possible are strictly prohibited. hazards in the work site. ⚫ The platform can be lowered only when there are no personnel or barriers below the platform.
- Page 17 Operation and Safety Manual LGMG North America Inc. ⚫ The battery contains acid. Wear malfunctioning machine immediately and stop all operation. protective clothing and safety goggles when performing ⚫ Be sure to perform all maintenance maintenance on the battery. and operation according to the ⚫...
- Page 18 Operation and Safety Manual LGMG North America Inc. are damaged. Replace the damaged 1.5 Lock After Each Use items before the operation. ⚫ Take measures to prevent electric 1) Choose a safe parking position which is solid shock from touching the battery and horizontal ground where there are no terminals.
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- Page 20 Operation and Safety Manual LGMG North America Inc. Chapter 2 Machine Nomenclature △ Notice: This drawing shows an AS1932E, but the nomenclature is common for all other models. Pedal Guardrail Platform Door Scissor Stack Arm Safety Prop Ladder Tire and Wheel...
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- Page 22 Operation and Safety Manual LGMG North America Inc. Chapter 3 Controls 3.1 Ground Controls △ Notice The key can be inserted or removed only when the switch is in the center position. Some machines are equipped with optional switches that allow the keys to be inserted or removed at all three positions.
- Page 23 Operation and Safety Manual LGMG North America Inc. 3.2 Platform Controls 3.2.1 Horn Button The horn will sound when this button is pressed, and will stop when the button is released. 3.2.2 Lift Switch Pressing this switch activates the lift function for the platform.
- Page 24 Operation and Safety Manual LGMG North America Inc. is pressed. 3.2.7 Drive Function Button 3.2.5 Drive/Lift Control Lever Pressing this button activates the drive function. 3.2.8 Steer Switch Drive function: After the enabling switch is pressed, the machine After the drive function button and the enabling...
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- Page 26 Only qualified maintenance technicians are operation. permitted to repair the machine as per ⚫ The machine is used for its designed LGMG North America. After the required purpose. maintenance has been performed, the operator must carry out the pre-operation 4.1 Basic Principles inspection again before the function test.
- Page 27 Operation and Safety Manual LGMG North America Inc. Drive motors. proper oil level. Go through the label. Tires and wheels. Check for any battery fluid leakage and if the liquid level is suitable. Add distilled water, if m) Slide blocks and liners.
- Page 28 Operation and Safety Manual LGMG North America Inc. Chapter 5 Workstation Inspection Understanding the hazards of the △ Warning workstation are the responsibilities of the operator. Avoid these hazards while moving, Operation is forbidden unless the delivering, or operating the machine.
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- Page 30 Operation and Safety Manual LGMG North America Inc. Chapter 6 Function Test Do not use a damaged or malfunctioning △ Warning machine. Tag out the control boxes and do not use the machine until repairs have been Operation is forbidden unless the made.
- Page 31 Operation and Safety Manual LGMG North America Inc. 6.4 Test the Emergency Stop Push down and hold the platform lift switch again. Result: The platform shall descend to Switch the lowest position. When the platform descends, the alarm will sound.(If equipped) Push the emergency stop switch on the ground control station in to the OFF position.
- Page 32 Operation and Safety Manual LGMG North America Inc. 6.9 Lift Function and Function 6.10 Steering Test Enable Switch Test Do not press the enable switch on the control △ Notice handle. Slowly move the control handle forward or Face the end of the machine that steers backward.
- Page 33 Operation and Safety Manual LGMG North America Inc. 6.11 Driving and Braking Table 5 - Pothole Deployment Height When Driving Function Test Model Height Press the enable switch on the control AS1930 handle. AS1930E 4.3ft (1.3m) Slowly push the control handle as per the...
- Page 34 Operation and Safety Manual LGMG North America Inc. 6.13 Operation of Tilt Sensor AS4650E 9.2ft (2.8m) Test Slowly move the control handle to operate △ drive forward and then driver reverse. Result: Notice The drive function will be disabled in either This test is performed with the platform direction.
- Page 35 Operation and Safety Manual LGMG North America Inc. Model Height Model Height AS1932E AS1930 4.9ft (1.5m) AS1932 AS1930E 4.3ft (1.3m) AS1932 SS1230E 6.56ft (2m) AS1932E SS1432E AS2632 AS2632 6.2ft (1.9m) AS2632E AS2632E AS3246 AS3246 6.9ft (2.1m) AS3246E 6.2ft (1.9m) AS3246E...
- Page 36 Operation and Safety Manual LGMG North America Inc. Chapter 7 Operating Instructions △ follow all safety regulations and descriptions Warning in this operation and maintenance manual. It is prohibited to use the machine for any Operation is forbidden unless the...
- Page 37 Operation and Safety Manual LGMG North America Inc. Ensure the battery tray is connected before running the machine.
- Page 38 Operation and Safety Manual LGMG North America Inc. 7.5 Platform Positioning 7.9 Drive Press the drive function selector switch. Move the platform lifting and lowering switch according to the mark on the control panel. Hold the enable switch on the control handle.
- Page 39 Operation and Safety Manual LGMG North America Inc. Table 9 - Battery Level as Shown on LED Display 7.10 Drive Speed Option Battery Platform The drive controller can be operated at two Percentage Description different drive speeds. When the drive speed...
- Page 40 Operation and Safety Manual LGMG North America Inc. 7.12 Using the Safety Prop △ Danger Elevate the platform a specified height above Do not carry any load in the platform the ground (for elevation height, refer to the when the safety prop is being used. No following table).
- Page 41 Operation and Safety Manual LGMG North America Inc. platform inward. Do not place your hands in Remove the platform controller. places where there may be a pinch point. At Remove the M-shaped fixed seat between the same time, prevent the right guardrails of the guardrails of the main platform and the the extended platform from tilting over.
- Page 42 Operation and Safety Manual LGMG North America Inc. place your hands in places where there may be a pinch point. At the same time, prevent the guardrails of the main platform from tilting over. 12) Install the two retaining pins which were removed back to the guardrail on each side.
- Page 43 Operation and Safety Manual LGMG North America Inc. 7.16 Error Codes △ Notice When an error code is present, the code will flash once per second on the screens of the ECU and PCU. Table 10 - Error Codes Display...
- Page 44 Operation and Safety Manual LGMG North America Inc. The speed is reduced to the speed “The platform handle is not in the middle position” error during start after lifting Forward coil error Stop lifting and running Backward coil error Stop lifting and running...
- Page 45 Operation and Safety Manual LGMG North America Inc. Motor controller short circuit error Stop lifting and running Brake release switch error Alarm only Brake release not open error Alarm only Brake application failure Alarm only Motor protection open error Stop lifting and running...
- Page 46 Operation and Safety Manual LGMG North America Inc. Display Description GPS reconnection error: Check connection status Release unlocking instruction through platform (only applicable to the ECU with the GPS function) Platform left turn button pressing error during start: Ensure that buttons on the handle are not pressed. If not, consider replacing the handle or the PCU.
- Page 47 Operation and Safety Manual LGMG North America Inc. Display Description Check the wiring of the pump motor, restart the machine or replace the motor controller Check the wiring of the left drive motor, restart the machine or replace the motor controller...
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- Page 49 Operation and Safety Manual LGMG North America Inc. Chapter 8 Transport and Lifting Instructions the maximum rated travel grade of the △ Warning machine, load and unload the machine with a winch as per the instruction for brake Obey these instructions.
- Page 50 Operation and Safety Manual LGMG North America Inc. Turn the key switch to the right side to release the brake. After brake release operation: Chock wheels to prevent machine from ③. Turn the bolt clockwise. When the brake rolling. clearance is greater than 0.003in (0.08 mm), the brake is released.
- Page 51 Operation and Safety Manual LGMG North America Inc. Brake Release Operation (For hydraulic 8.2 Transport Safety drive models) Chock the wheels to prevent the machine Chock the machine wheels when preparing from moving. for transport. Make sure all lifting devices are properly Retract and secure the extending platform.
- Page 52 Operation and Safety Manual LGMG North America Inc. strap before transport Model X-axis Y-axis △ 21.5in 19.2in ! Warning AS1932E (546.3mm) (487.5mm) 33.9in 25.4in Obey the following instructions. AS2632E (860.2mm) (645.6mm) ⚫ Only personnel qualified in loading and 33.37in 23.86in...
- Page 53 Operation and Safety Manual LGMG North America Inc. ⚫ fork. Ensure that the lifting capacity, loading surface, loading straps, or rope of the crane △ is sufficient to bear the machine weight. For Notice serial number, please refer to the Component damage may result from the nameplate。...
- Page 54 Operation and Safety Manual LGMG North America Inc. 8.4 Lifting Precautions 8.5 Parking and Storage Completely lower the platform. Be sure to Follow the parking and storage instructions secure the extending platform, the controller below： and the chassis tray. Remove all movable Drive the machine to a well-protected and components from the machine.
- Page 55 Operation and Safety Manual LGMG North America Inc. Chapter 9 Decals and Warning Labels SS1230E Decal Diagram...
- Page 56 Operation and Safety Manual LGMG North America Inc. SS1230E Decal List Item # Description Item # Description Company Logo Description of file loss Model identification Annual inspection instruction Stay away from machine sign Transportation sign Direction indicator sign Electric shock sign...
- Page 57 Operation and Safety Manual LGMG North America Inc. SS1230E Decals...
- Page 58 Operation and Safety Manual LGMG North America Inc.
- Page 59 Operation and Safety Manual LGMG North America Inc. SS1432E /SS1932E Decal Diagram...
- Page 60 Operation and Safety Manual LGMG North America Inc. SS1432E/SS1932E Decal List Item # Description Item # Description Company Logo Annual inspection instruction Model identification Transportation sign Stay away from machine sign Electric shock sign Direction indicator sign Indicator for lower control panel...
- Page 61 Operation and Safety Manual LGMG North America Inc. SS1432E/SS1932E Decals...
- Page 62 Operation and Safety Manual LGMG North America Inc.
- Page 63 Operation and Safety Manual LGMG North America Inc. AS1930E/AS1932E Decal Diagram...
- Page 64 Operation and Safety Manual LGMG North America Inc. AS1930E/AS1932E Decal List Item # Description Item # Description Company Logo Description of file loss Model identification Annual inspection instruction Stay away from machine sign Transportation sign Direction indicator sign Electric shock sign...
- Page 65 Operation and Safety Manual LGMG North America Inc. AS1930E/AS1932E Decals...
- Page 66 Operation and Safety Manual LGMG North America Inc.
- Page 67 Operation and Safety Manual LGMG North America Inc. AS2632E/AS4046E Decal Diagram...
- Page 68 Operation and Safety Manual LGMG North America Inc. AS2632E/AS4046E Decal List Item # Description Item # Description Company Logo Arrow indication sign Model identification Notices indication Forklift safety arm sign Lanyard Anchorage Point Stay away from machine sign Reduce platform warning sign...
- Page 69 Operation and Safety Manual LGMG North America Inc. AS2632E/AS4046E Decals...
- Page 70 Operation and Safety Manual LGMG North America Inc.
- Page 71 Operation and Safety Manual LGMG North America Inc. AS2646E/AS3246E Decal Diagram...
- Page 72 Operation and Safety Manual LGMG North America Inc. AS2646E/AS3246E Decal List Item # Description Item # Description Company Logo Safety rules description sign Model identification Arrow indication sign Forklift safety arm sign Notices indication Stay away from machine sign Lanyard Anchorage Point...
- Page 73 Operation and Safety Manual LGMG North America Inc. AS2646E/AS3246E Decals...
- Page 74 Operation and Safety Manual LGMG North America Inc.
- Page 75 Operation and Safety Manual LGMG North America Inc. AS1930/AS1932 Decal Diagram...
- Page 76 Operation and Safety Manual LGMG North America Inc. AS1930/AS1932 Decal List Item # Description Item # Description Company Logo Description of file loss Model identification Annual inspection instruction Stay away from machine sign Transportation sign Direction indicator sign Electric shock sign...
- Page 77 Operation and Safety Manual LGMG North America Inc. AS1930/AS1932/ Decals...
- Page 78 Operation and Safety Manual LGMG North America Inc.
- Page 79 Operation and Safety Manual LGMG North America Inc. AS2632/AS4046 Decal Diagram...
- Page 80 Operation and Safety Manual LGMG North America Inc. AS2632/AS4046 Decal List Item # Description Item # Description Company Logo Arrow indication sign Model identification Notices indication Forklift safety arm sign Lanyard Anchorage Point Stay away from machine sign Reduce platform warning sign...
- Page 81 Operation and Safety Manual LGMG North America Inc. AS2632/AS4046 Decals...
- Page 82 Operation and Safety Manual LGMG North America Inc.
- Page 83 Operation and Safety Manual LGMG North America Inc. AS2646/AS3246 Decal Diagram...
- Page 84 Operation and Safety Manual LGMG North America Inc. AS2646/AS3246 Decal List Item # Description Item # Description Company Logo Safety rules description sign Model identification Arrow indication sign Forklift safety arm sign Notices indication Stay away from machine sign Lanyard Anchorage Point...
- Page 85 Operation and Safety Manual LGMG North America Inc. AS2646E/AS3246E Decals...
- Page 86 Operation and Safety Manual LGMG North America Inc.
- Page 87 Operation and Safety Manual LGMG North America Inc. AS4650/AS4650E Decal Diagram...
- Page 88 Operation and Safety Manual LGMG North America Inc. AS4650/AS4650E Decals...
- Page 89 Operation and Safety Manual LGMG North America Inc.
- Page 90 Operation and Safety Manual LGMG North America Inc. AS4650/AS4650E Decal List Item # Description Item # Description Company Logo Arrow indication sign Model identification Notices indication Forklift safety arm sign Lanyard Anchorage Point Stay away from machine sign Reduce platform warning sign...
- Page 91 Operation and Safety Manual LGMG North America Inc. Chapter 10 Specifications Table 13 - Platform Load Capacity Table 14 - Platform Load Capacity Model SS1230E Model SS1432E Maximum Maximum indoor outdoor indoor outdoor occupant capacity occupant capacity Maximum working Maximum working...
- Page 92 Operation and Safety Manual LGMG North America Inc. Table 15 - Platform Load Capacity Table 16- Platform Load Capacity Model AS1932 Model AS1930E Maximum Maximum indoor outdoor indoor outdoor occupant capacity occupant capacity Maximum working Maximum working indoor 510lbs outdoor...
- Page 93 Operation and Safety Manual LGMG North America Inc. Table 16 - SS1432E Operating Specifications Table 17-SS1230E Operating Specifications (In door) (Indoor Outdoor) Parameter Item Parameter Item Maximum working height 20.7ft (6.3m) Maximum working height 18.4ft (5.6m) Maximum height of platform 14.1ft (4.3m)
- Page 94 Operation and Safety Manual LGMG North America Inc. Table 19 - SS1932E Operating Specifications Table 20-AS1930E Operating Specifications (In door) (Indoor ) Parameter Item Parameter Item Maximum working height 25.6ft (7.8m) Maximum working height 24.6ft (7.5m) Maximum height of platform 19ft (5.8m)
- Page 95 Operation and Safety Manual LGMG North America Inc. Table 21-AS1932E Operating Specifications Table 22 - AS2632E Operating Specifications (Indoor Outdoor) (In door) Parameter Item Parameter Item Maximum working height 25.6ft (7.8m) Maximum working height 32.8ft (10m) Maximum height of platform 19ft (5.8m)
- Page 96 Operation and Safety Manual LGMG North America Inc. Table 24-AS3246E Operating Specifications Table 23 - AS2646E Operating Specifications (Indoor Outdoor) (Indoor Outdoor) Item Parameter 39.4ft (12m) Parameter Maximum working height Item 32.8ft (10m) Maximum height of platform Maximum working height 32.8ft (10m)
- Page 97 Operation and Safety Manual LGMG North America Inc. Table 25 - AS4046E Operating Specifications Table 26 – AS4650E Operating Specifications (In door) (In door/Out door) Parameter Parameter Item Item Maximum working height 46ft (14m) In door 51.8ft (15.8m) Maximum working Maximum height of platform 39.4ft (12m)
- Page 98 Operation and Safety Manual LGMG North America Inc. Table 27 – AS1930 Operating Specifications Table 28 – AS1932 Operating Specifications (Indoor) (Indoor Outdoor) Parameter Parameter Item Item Maximum working height 25.6ft (7.8m) Maximum working height 25.6ft (7.8m) Maximum height of platform 19ft (5.8m)
- Page 99 Operation and Safety Manual LGMG North America Inc. Table 29 – AS2632 Operating Specifications Table 30 - AS2646 Operating Specifications (In door) (Indoor Outdoor) Parameter Parameter Item Item Maximum working height 32.8ft (10m) Maximum occupant capacity Maximum height of platform 26.2ft (8m)
- Page 100 Operation and Safety Manual LGMG North America Inc. Table 31 - AS3246 Operating Specifications Table 32 – AS4046 Operating Specifications (Indoor Outdoor) (In door) Item Parameter Item Parameter 39.4ft (12m) Maximum occupant capacity Maximum working height 32.8ft (10m) Maximum height of platform...
- Page 101 (105mm/20mm) ⚫ Oil level in the oil tank when Rails Folding 6.4ft (1.94m) Overall height SS1230E/SS1432E/SS1932E is stowed after Rails un-folding 9ft (2.74m) the whole machine has been fully elevated, Overall weight 7870lbs (3570Kg) steered from stop-to-stop, and driven is 1...
- Page 102 Operation and Safety Manual LGMG North America Inc. ⚫ Oil level in the oil tank when AS2632E/ AS2632E is stowed after the whole machine has been fully elevated, steered stop-to-stop, and driven is 2.5 gal. (9.5L). ⚫ Oil level in the oil tank when AS2646/...
- Page 103 Operation and Safety Manual LGMG North America Inc. Chapter 11 Maintenance Schedule Routine inspection and maintenance interval table Maintenance Routine Level I Level II Level III Level IV Level V level inspection Maintenance Every day 25h/1m 50h/3m 100h/6m 200h/12m 400h/24m period △...
- Page 104 Operation and Safety Manual LGMG North America Inc. Maintenance Level Item Description Routine inspection and connector are secure and not damaged Ensure the emergency stop switch, key switch and plug switch on the lowering ● ● ● ● ● ●...
- Page 105 Operation and Safety Manual LGMG North America Inc. Maintenance Level Item Description Routine inspection Every 6 months Hydraulic oil return filter element Check the hydraulic oil tank vent cap for ● ● ● ● ● ● leaks Replace the hydraulic oil tank vent cap ●...
- Page 106 Operation and Safety Manual LGMG North America Inc. Hydraulic Oil Specifications Use temperature Oil type Minimum air temperature ＞15.8℉(-9℃) L-HM 46 antiwear hydraulic oil (-33℃)-27.4℉＜minimum air temperature≤15.8℉(-9℃) L-HV 46 low temperature hudraulic oil (-39℃)-38.2℉＜ minimum air temperature ≤-27.4℉(-33℃) L-HS 46ultralow temperature hudraulic oil Minimum air temperature ≤-38.2℉(-39℃)
- Page 107 Operation and Safety Manual LGMG North America Inc. Annual Inspection Record Legend description Y=Yes, completed N=No, un-completed R=Repaired Evaluation Annual Inspection Operation inspection completed Maintenance item completed Function test completed Model Serial number Manufacturing Date Owner Inspector Title of inspector...
- Page 108 Operation and Safety Manual LGMG North America Inc.
- Page 109 Mobile Elevating Work Platform Operation and Safety Manual Third edition – August 2020 1445 Sheffler Drive Chambersburg, PA. 17201 Toll Free: 833.288.LGMG (5464) Local Phone: 717.889.LGMG (5464) Email: sales@lgmgna.com www.lgmgna.com...
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