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Plus M-125 Service Manual

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COPY BOARD
M-125
SERVICE MANUAL

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  • Page 1 COPY BOARD M-125 SERVICE MANUAL...

  • Page 2: Table Of Contents

    9. ADJUSTMENT .............. 29 2-5. Test and Adjustment Functions ........7 9-1. CCD Adjustment ............29 3. SOFTWARE PLUS TOOLBOX ........8 9-2. Calibration ..............34 3-1. Installation of the Software ........8 9-3. Tension Adjustment of Timing Belt ......35 4.

  • Page 3: Compliance Of Safe Repair

    1. COMPLIANCE OF SAFE REPAIR Be sure to read this Service Manual before providing services. In the PLUS Copyboard, full consideration is taken to ensure the safety for a fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this Service Manual so that the safety is kept when providing services. Moreover, be sure to observe the notice described in the User’s Manual.

  • Page 4: Specifications

    2. SPECIFICATIONS 2-1. Product Specifications 5-surface (M-125) BOARD TYPE (Model name) Self-standing (T-shaped legs), or wall mounting Form Installation method W1470 D700 H1970 (Max) mm External dimensions (T-shaped legs* 35 kg (excluding printer) Main unit weight 9.6 kg T-shaped legs weight...

  • Page 5: Location Of Parts And Controls

    SPECIFICATIONS 2-2. Location of Parts and Controls Front panel of main unit Frame cover Main unit Sheet Dedicated markers are used on the sheet to draw diagrams and to write. Control panel Pen tray Printer table The printer* is placed here. AC adapter box Store the AC power adapters of the copyboard and printer here.
  • Page 6 SPECIFICATIONS Back panel of main unit DC input connector Connect the DC side of an AC power adapter to the DC input terminal. (Connect only the AC power adapter exclusively used for this set to this terminal.) PC-dedicated USB port (Type B) This function is used when read operation is started from the personal computer side and image data is directly transferred to the personal computer or when...

  • Page 7: Operation Panel Of Main Unit

    SPECIFICATIONS 2-3. Operation Panel of Main Unit 2 Display window This 7-segment LED displays the number of copies to be M-125 printed, the USB memory storage operating condition, and error information. 3 Print button Moves a one-screen portion of sheet and reads it, then prints the number of copies displayed in the display window.

  • Page 8: Error Display

    • You have attempted to use a function • The settings can be changed using disabled by the security settings. the exclusive software. For details, contact your nearby PLUS Vision sales office, dealer or store. Restrict color mode • Setting for disabling printing/storing in the •...

  • Page 9: Test And Adjustment Functions

    SPECIFICATIONS 2-5. Test and Adjustment Functions The specifications for inspection and the calibration program are described below. 1) Seven-segment display specifications. Indicates an error occurring in the test mode. (Lights : Error) Progress number in the test mode Indicates the whole test mode. (Lights : Test mode) A signal of a test mode.

  • Page 10: Software Plus Toolbox

    3. SOFTWARE PLUS TOOLBOX 3-1. Installation of the Software When “Install Software” on the included CD-ROM’s menu is clicked, the “PLUS TOOLBOX”, TWAIN driver and USB driver are installed. Check Prior to Installation 1. Check whether your personal computer satisfies the operating environment.
  • Page 11 Installing the USB Driver The USB driver is installed in the computer with the installer, but this does not complete association with the USB port. In order to use PLUS TOOLBOX, install using the procedure described below with the copyboard con- nected.
  • Page 12 Double click “Add or Remove Programs or Applications” (this will differ depending on the OS) to display the “Add or Remove Programs Properties” screen. Select PLUS TOOLBOX from among the list displayed and click [Change / Remove] to display the Add or Remove wizard screen.

  • Page 13: Trouble Shooting

    4. TROUBLE SHOOTING By checking operations normal usage time, it is possible to carry out judgments on malfunction to a certain extent. Carry out the following checks before disassembling the equipment. 1. Press the ON/Standby button and turn on the power. Is the power turned on? •...

  • Page 14: Disassembly And Assembly

    5. DISASSEMBLY AND ASSEMBLY 5-1. Tools Required • Phillips screwdriver (+) No. 2 • Cutting pliers • Locking tie (Cable tie) 5-2.Caution • See “1. Compliance of Safety Repair and Safety Inspection” before disassembling and assembling. • Put on gloves so that you do not cut your hand at the sharp edge of a frame during disassembly and assem- bly.

  • Page 15: Disassembly And Assembly

    Assy, identify (for example, mark) it in advance because the connector size is located in the same place. * For a new Main Board Assy of M-125 type, volume control R82 is not installed because of automatic ad- justment. (Calibration is required) Main Board Assy Fig.
  • Page 16 DISASSEMBLY AND ASSEMBLY 3) Remove the CCD Unit. (See Fig. 5.) 1. Remove the “S-3” screws shown in Fig. 5. 2. Remove the “S-4” screws shown in Fig. 5 and then remove the CCD Unit. Note: CCD Unit The CCD Unit requires adjustment when it is replaced and removed.
  • Page 17 DISASSEMBLY AND ASSEMBLY 5) Remove the Switch Box Unit. (See Fig. 7.) 1. Remove the “S-8” and “S-10” screws shown in Fig. 7. 2. Remove the “S-5” screws shown in Fig. 7 and then remove the Switch Box Unit. Notes: ·...
  • Page 18 DISASSEMBLY AND ASSEMBLY 7) Remove the Sheet Frame Unit. (See Figs. 10 and 11.) 1. Remove the “S-1” screws shown in Fig. 10. 2. As shown in Figure 11, loosen the “S-11” (two) screws to the frame surface and remove the Sheet Frame Unit.
  • Page 19 DISASSEMBLY AND ASSEMBLY 9) Remove the Pulley, Belt. (See Fig. 13.) S-13 1. Remove the “S-13” screws shown in Fig. 13 and Gear Plate then remove the Gear Plate. S-13 2. Remove the “S-18” E-rings shown in Fig. 13 and then remove the Pulley, Belt.
  • Page 20 12) Remove the White Sheet. (See Fige.16.) 1. As shown in portion A in the auxiliary drawing of Figure 16, remove the “S-7” screws and then remove the two Sheet Guides (at the top and bottom). 2. As shown in portion A in the auxiliary drawing of Figure 16, remove the “S-5” screws and then remove the two Sheet Frame L Guides (at the top and bottom).

  • Page 21: Connection To The Set

    6. CONNECTION TO THE SET After connecting the main unit and printer, place the AC power adapters in the AC adapter box. • Flow of connection operations Step 1 Step 2 Step 3 Mounting the AC adapter Connecting the main Wiring the cables in unit and printer box to the printer table...

  • Page 22: Mounting The Ac Adapter Box To The Printer Table

    CONNECTION TO THE SET 6-2. Mounting the AC adapter box to the printer table After placing the AC power adapters of the main unit and printer in the AC adapter box, mount the AC adapter box to the printer table. WARNING •...

  • Page 23: Wiring The Cables In The Cable Cover

    CONNECTION TO THE SET 6-3. Wiring the cables in the cable cover(s) The place of installation of the cable covers included with the main unit differs for the standard type and wide type. (Note that they cannot be attached to the stand.) Also, the cable cover included with the stand and de- signed specifically for the stand cannot be attached to the main unit.
  • Page 24 CONNECTION TO THE SET Example of connection cable wiring Standard type + stand installation Back surface Cable cover specifically for the main unit. Cable cover specifically for the main unit. Wall power outlet Cable cover (Accessory for stand kit) AC power adapter's power plug Wide type + stand installation Back surface Cable cover specifically...

  • Page 25: Setting The Time

    Set the copyboard's clock properly. The date and time are printed in the header/footer when printing and recorded in the file data when saving the file. Overview of the Operation 1 Switch to the function settings. M-125 With the power turned on, press and hold in the Density button, then press the ON/Standby button.
  • Page 26 SETTING THE TIME 4 Press the + button or the - button, select 20 (the first 2 digits of the year), and press the Print button to finalize. Print There will be a change to the “last 2 digits of the year” setting mode ( display).

  • Page 27: Function Setting

    8. FUNCTION SETTING The copyboard includes such advanced functions as the Erase Reminder function that can be set directly using the operation buttons on the copyboard. The advanced functions can also be set from the function settings in the "TOOLBOX" menu installed in a computer (See the separate "Software Operation Manual".) 8-1.

  • Page 28: Table Of Function Numbers, Selected Modes

    FUNCTION SETTING 8-2. Table of Function Numbers, Selected Modes and Lamp Status When at step 2 under “Basic Setting Operations” on the previous page, display the number of the function you want to set on the display window. At step 3, check whether the lamps are lit or off as indicated for the desired mode. Function number Selected Density...

  • Page 29: Factory Defaults

    9. Updating is completed when “AA” blinks on the display window. Click [Close] on the PC screen display for termination. 10. Pull out the AC adaptor of the M-125 main set once, insert the AC adaptor again, and press the “Power” button of the M-125 main set.
  • Page 30 • USB memory 1. Save a program (m125_01_00) in the route of USB memory. 2. Press the “Power” button of the M-125 main set to turn on the power and insert the USB memory into the USB memory port. 3. The USB memory is recognized, a file is automatically detected, and the current software version shown on the display blinks during updated.

  • Page 31: Adjustment

    9. ADJUSTMENT 9-1. CCD Adjustment Tools Required • Phillips screwdriver (+) No.2 • Oscilloscope Adjustment is required in the following cases. (Calibration operation is also required after adjustment.) • When a CCD Board Assy is replaced • When adjustment got out of order due to the failure during arrival of products •...
  • Page 32 ADJUSTMENT 3) Temporary focus adjustment V-shaped groove of plate Adjust the lens to the reference position and fix the and holder Fix the lens so two lens fixing screws temporarily. (See Figure 2.) that it aligns with mark. * Install the lens so that the lens marking is located horizontally and toward you.
  • Page 33 ADJUSTMENT 12.00 Move an adjustment pattern to the CCD read po- LEDUnit sition. From power OFF condition 1. Press the Power button to enter the AP mode while pressing and holding the + and - buttons. A reading position (“AP” is displayed on LED.) 2.
  • Page 34 ADJUSTMENT 7) CCD monitoring angle adjustment Turn the CCD position adjustment screws (see Figure 6.) so that the waveform on the oscilloscope is symmet- ric on the right and left and so that the three vertical lines at the upper, middle, and lower positions can be read in the same level.
  • Page 35 ADJUSTMENT 8) Focus adjustment Move the sheet so that an adjustment pattern is displayed on the oscilloscope. Move the sheet so that three horizontal adjustment patterns are displayed on the oscilloscope. Monitor the display on the oscilloscope and move the lens so that the displayed waveform is sharp. Adjust the focus and fix the lens fixing screws (see Figure 2).

  • Page 36: Calibration

    ADJUSTMENT 9-2. Calibration procedure 1) Write a calibration pattern on the left end of page 1. • Draw three horizontal lines (100mm) of two scales in the ruled lines (uppermost, center, and lowermost parts) of a sheet in black. (See Figure 10. ) •...

  • Page 37: Tension Adjustment Of Timing Belt

    ADJUSTMENT 4) Confirmation of printing Make a copy using four-color markers. At that time, confirm that the data written in the inner position about 10 mm away from the portion where the upper and lower sheets can be viewed is printed. * The outside range (about 30 mm) of a ruled line is also valid.

  • Page 38: Cable And Cable Connection

    10. CABLE AND CABLE CONNECTION LED Unit LED5 LED2 LED3 LED2 LED1 4pin 12pin CCD Assy Sensor Sheet Motor Assy Board Unit 5pin 22pin 6pin 6pin Solenoid assy 2pin Main Board Assy Board Assy 2pin CN12 CN10 USB Function AC Plug USB Host USB Host Adapter...

  • Page 39: Parts List

    11. PARTS LIST 1. Overall configuration  37...

  • Page 40: Overall Configuration

    PARTS LIST 1. Overall configuration PARTS NAME PARTS No. Q’ ty REMARK Frame Cover Unit Sheet Frame Board Frame Cap L 723122100 Cap R 723122200 Back Panel Corner Back Panel S 301101  38...

  • Page 41: Frame Cover Section

    PARTS LIST 2. Frame Cover Section S-20 S-20 S-10  39...
  • Page 42 Frame Cover Lower Unit S Cover L 723120700 Cover R 723120800 Cover Plate 715201000 Upper Cover Plate 723131300 Switch Box Unit M-125 JPN Japan Only Switch Box Unit M-125 O/S 723090032 Switch Panel M-125 JPN Japan Only Switch Panel M-125 O/S 723156800 Name Plate...

  • Page 43: Sheet Frame Section

    PARTS LIST 3. Sheet Frame Section S-15 S-18 S-18 S-15 S-11 S-19 S-19 S-12 S-18 S-17 S-17 S-13 S-18 S-13 S-13 S-13  41...
  • Page 44 PARTS LIST 3. Sheet Frame Section PARTS NAME PARTS No. Q’ ty REMARK White Sheet M-115 301116 Sheet Frame Unit M-115 301115 Motor Harness M-115 715260000 Sheet Motor Unit M-115 715090043 Motor Rubber 716759300 Spring Plate 716758000 Sheet Spring 716758400 Lever Plate 716758200 Sheet Bearing...

  • Page 45: Board Frame Section

    4. Board Frame Section 4. Board Frame Section PARTS NAME PARTS No. Q’ ty REMARK Board Frame Unit M-115 No Parts Supply LED UNIT 301109 CCD UNIT 715090013 Main Board ASSY M-125 723511600 CCD Harness 715257700 LED Harness 715257900 DK Core 714890100  43...

  • Page 46: Accessories Section

    PARTS LIST 5. Accessories Section  44...
  • Page 47 Software Manual M-12/125 (J) Japan Only Software Manual M-11/125 (O/S) 723463800 Assembly Manual M-12/125 (J) Japan Only Assembly Manual M-12/125 (O/S) 723460400 Quick Guide M-125 (J) Japan Only Quick Guide M-125 (O/S) 723463500 CD-ROM 723555100 Manual Case Japan Only Printer Platform...

  • Page 48: Carton & Packing

    PARTS LIST 6. Carton & Packing  46...
  • Page 49 PARTS LIST 6. Carton & Packing PARTS NAME PARTS No. Q’ ty REMARK Carton UNIT M-12S 301205 Carton Upper M-12S Carton Lower M-12S Corner Packing Upper (L) Corner Packing Lower (L) Corner Packing Upper (R) Corner Packing Lower (R) Accessory Box Push Box Accessory S Printer Platform Pad A Adapter Box Pad...

  • Page 50: M-11-T/M-12-T

    PARTS LIST 7. M-11-T/M-12-T T-10 S-21 S-22 T-10 T-14 T-10 S-23 S-21 S-22 S-23 T-14 S-21 T-10 S-22 T-14 T-13 S-23 S-21 S-22 T-15 S-23 T-14 T-10 T-11 T-12  48...
  • Page 51 PARTS LIST 7. M-11-T/M-12-T PARTS NAME PARTS No. Q’ ty REMARK T-Shaped Stand Assy No Parts Supply Side Bar Assy No Parts Supply Pipe Frame Cap 723321200 Front Caster 714660400 Back Caster 714660500 Carton UNIT (Stand) 301207 Carton Upper (Stand) Carton Lower (Stand) Packing Set (Stand) Assembly Manual (Stand) JPN...

  • Page 52: Screws & Washers

    PARTS LIST 8. Screws & Washers PARTS NAME PARTS No. Q’ ty REMARK M4-8 Cross Recessed Binding Head 951240850 M4-8 Cross Recessed Binding Head (Low Profile) 961540850 M3-8 Cross Recessed 3-Point Type 952530810 M3-25 Cross Recessed 3-Point Type 952532510 M3-6 P-Tight Cross Recessed Binding Head 953230610 M3-8 P-Tight Cross Recessed Binding Head 953230850...

  • Page 53: Revision History

     12. REVISION HISTORY Revision History Revision page Date  51...
  • Page 54  52...

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