KERN HFB 300K100 Operating Instructions Manual

KERN HFB 300K100 Operating Instructions Manual

Electronic crane scales
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Operating instructions
Electronic Crane Scales
Logbook
Regular maintenance and care
KERN HFB
Version 1.4
2018-02
GB
KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
email: info@kern-sohn.com
Phone: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
HFB-BA-e-1814

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Summary of Contents for KERN HFB 300K100

  • Page 1 KERN & Sohn GmbH Ziegelei 1 Phone: +49-[0]7433- 9933-0 D-72336 Balingen Fax: +49-[0]7433-9933-149 email: info@kern-sohn.com Internet: www.kern-sohn.com Operating instructions Electronic Crane Scales Logbook Regular maintenance and care KERN HFB Version 1.4 2018-02 HFB-BA-e-1814...
  • Page 2: Table Of Contents

    KERN HFB Version 1.4 2018-02 Operating instructions / logbook Electronic Suspending Balance Table of Contents Technical Data ______________________________________________________________ 3 Dimensions _________________________________________________________________ 4 Nameplate __________________________________________________________________ 5 EC-Declaration of -Conformity ___________________________________________________ 6 General Safety Instructions ___________________________________________________ 7 The crane scales at a glance _________________________________________________ 10...
  • Page 3: Technical Data

    1. Technical Data KERN HFB 150K50 HFB 300K100 HFB 600K200 Readability (d) 50 g 100 g 200 g Weighing range (max) 150 kg 300 kg 600 kg Taring range (subtractive) 150 kg 300 kg 600 kg Reproducibility 50 g 100 g...
  • Page 4: Dimensions

    Dimensions HFB-BA-e-1814...
  • Page 5: Nameplate

    Nameplate KERN Logo Model designation Weighing range [Max] Data for power supply Company address Readability [d] Date of manufacture CE mark Disposal symbol Serial number HFB-BA-e-1814...
  • Page 6: Ec-Declaration Of -Conformity

    DE Wir erklären hiermit unter alleiniger Verantwortung, dass das Produkt, auf das sich diese Erklärung bezieht, mit den nachstehenden Richtlinien übereinstimmt. Type Type Nº de série Serial no. Seriennr. xxxxxxxxxx HFB 150K50, HFB 300K100, HFB 600K200 Marquage CE Directive UE Normes Mark applied EU directive Standards CE Kennzeichnung...
  • Page 7: General Safety Instructions

    Messrs. KERN & Sohn will not be liable under any circumstance. Messrs. KERN & Sohn cannot be held liable, if the crane scales are modified or used improperly and if damage is resulting from such use.
  • Page 8 This may damage the measuring system as well as safety-relevant parts. The balance may only be used according to the described conditions. Other areas of use must be released by KERN in writing. Warranty Warranty claims shall be voided in case ...
  • Page 9 Information is available on KERN’s home page (www.kern-sohn.com) with regard to the monitoring of balance test substances and the test weights required for this. In KERN’s accredited DKD calibration laboratory test weights and balances may be...
  • Page 10: The Crane Scales At A Glance

    3. The crane scales at a glance The crane scales are a multi-purpose and cost-saving solution for overhead weighing applications such as e.g. recycling, metal processing, machine engineering, transport and logistics. With the radio remote control operation will be more comfortable yet. Overview Fig.
  • Page 11: Display

    Display [] over the symbol appears if the capacity of the rechargeable battery will soon be exhausted. The balance will be ready to operate for about another 30 minutes, then it will switch off automatically. the weight is in the area around the zero point TARE the scales have been tared HOLD...
  • Page 12: Keyboard

    Keyboard Button Designation Description of function Switch-over weighing unit. UNIT button Exit menu, back to weighing mode. The weight display is „frozen“ via the HOLD button HOLD button until the HOLD-button is pressed anew. TARE button Taring Corrects the zero point of the balance. The display is ZERO button set to zero.
  • Page 13: Radio Remote Control

    Radio remote control The balance can be operated by the radio remote control like by a keyboard. All functions (excepted ON/OFF) can be selected. The red LED must light up when any button is pressed. If it does not light up, the batteries in the remote control must be exchanged.
  • Page 14: Commissioning

    (B), see chap. 9.2 „Regular maintenance“. Unpacking Once delivered and unpacked, crane scales will not be taken back. The crane scales have been sealed by Messrs. KERN.  The eyelet and the hooks are sealed by Sella tape. SAFETY INSTRUCTIONS ...
  • Page 15: Checking The Original Dimensions

    (see chapter 9.3) If the dimensions of your first safety inspection do not match those of KERN, the balance must not be put into operation. In this case please contact a service partner authorized by Messrs. KERN.
  • Page 16: Suspending The Balance

    Suspending the balance Condition The crane needs a safety bracket (1) that the unloaded crane scales cannot fall down. If the safety bracket is missing or damaged, please contact the crane manufacturer in order to receive a hook with this safety equipment. ...
  • Page 17: Operation

    5. Operation Safety instructions Risk of injury due to falling loads! DANGER  Always work with particular care according to the general rules for crane operation.  Check all parts (hook, eyelet, rings, rope slings, cables, chains etc.) for excessive wear or damage ...
  • Page 18: Loading The Crane Scales

    Loading the crane scales For good weighing results observe the following, illustrations see next page:  Only use load attachment devices which guarantee a one-spot suspension and where the scales can be suspended freely.  Do not use too large load attachment devices which do not guarantee any one- spot suspension.
  • Page 19 Only use load attachment devices which guarantee a one-point suspension and where the scales can be suspended freely. Do not use too large load attachment devices which cannot guarantee a one-point suspension. HFB-BA-e-1814...
  • Page 20 Do not push or pull Do not pull the hook horizontally Do not use multiple suspensions HFB-BA-e-1814...
  • Page 21: Turn On/Off

    Turn on/off Start-up  Press the ON/OFF button on the balance keyboard. The display lights up and the balance carries out a selftest. The selftest is completed when the weight value 0 appears on the display. Switch on only possible at the keyboard of the balance. Switching Off ...
  • Page 22: Taring

    Taring  Suspend preload. Press the TARE button, the zero display and the [] symbol above TARE will appear. The weight of the container is now internally saved.  Weigh the material, the net weight will be indicated.  After removing the preload weight appears as negative display. ...
  • Page 23: Record Weight Value (Freeze)

    Record weight value (freeze)  Press the HOLD button to „freeze“ or to record the current weight value. It remains displayed until it is deleted. The [] symbol above HOLD appears.  In order to delete the "frozen" or the recorded weight, press the HOLD button. The [] symbol above HOLD extinguishes.
  • Page 24 Select capacity Max = 60 kg 150k Max = 150 kg Default setting HFB 150K50 300k Max = 300 kg Default setting HFB 300K100 600k Max = 600 kg Default setting HFB 600K200 F1 unit Not documented F2 res inC 5*...
  • Page 25: Adjustment

    7. Adjustment  Switch-off balance and attach a carrying help if necessary.  Switch-on balance with attached carrying help and during the selftest press the TARE button. The first function “F0CAP“is displayed.  Press the TARE button repeatedly until „F9 CAL“ will be displayed. ...
  • Page 26: Error Messages

    8. Error messages Error Description Possible causes message  Reduce load  Check whether the balance has --ol- Maximum load exceeded been damaged Zeroing range exceeded  Overload when zeroing Err 4 (normally 4% max)  Improper operation of the balance Err 5 Keyboard error ...
  • Page 27: Cleaning, Repair, Maintenance And Disposal

     If there arose discrepancies with the safety checklist, the balance must not more be put into operation.  Do not repair the crane scales by yourself. Repair may only be carried out by service partners authorized by Messrs. KERN. Cleaning and Disposal Damage on the crane scales! ...
  • Page 28 Regular maintenance:  Check the firm fit of the nut (A) and safety disk (B). Prior to each usage HFB-BA-e-1814...
  • Page 29  If the enhanced maintenance has to be carried out by trained Every 12 months or in any case after staff (KERN customer service). At this general revision all 50 000 weighings load carrying parts must be checked for gaps with magnetic...
  • Page 30 All inspections must be registered in the checklist (chap. 9.4).  All load carrying parts have to be exchanged by trained Every 5 years or anyway after specialized staff (KERN customer service). 250 000 weighings Every 10 years or  Replace the crane scales entirely...
  • Page 31: Checklist „Regular Maintenance", (See Chapter 9.2)

    Checklist „regular maintenance“, (see chapter 9.2) Original dimensions crane scales, serial no.: ………………………………… Capacity ……………………………… Eyelet Hooks Angle α (°) a (mm) b (mm) Wear and tear c (mm) d (mm) Date ………………………………… Tester ……………………………………… These data can be found in the document attached to the balance. Please keep this document always available. HFB-BA-e-1814...
  • Page 32 Eyelet Hooks Chain α Wear and tear Wear and tear Safety bracket Angle (see grey fields) (see grey fields) No damage or corrosion (see grey fields) Max. admitted No deformation No deformation Perfect working 10 ° variation or cracks or cracks order Date Tester...
  • Page 33 57 months /237 500 x  All load carrying parts have to be exchanged by a service partner authorised by KERN. 60 months/250000x bold letters = this maintenance work has to be carried out by a service partner authorized by KERN. HFB-BA-e-1814...
  • Page 34 Eyelet and hook Chain HFB-BA-e-1814...
  • Page 35: 12-Month Maintenance (See Chap. 9.2)

    24 months / 100 000 x 36 months / 150 000 x 48 months / 200 000 x 60 months /  All load carrying parts have to be exchanged by a service partner authorised by KERN. 250 000x HFB-BA-e-1814...
  • Page 36: Appendix

    10. Appendix 10.1 Checklist „Enhanced maintenance“ (General revision) The enhanced maintenance has to be carried out by a service partner authorized by KERN. Crane scales Model ………………………………….. Serial no. …………………………………………….. Magnetic powder Screwed Interval Hooks Eyelet Date Name Signature test for cracks...
  • Page 37: List „Spare Parts And Repair Of Safety-Relevant Parts

    10.2 List „spare parts and repair of safety-relevant parts“ Repair has to be carried out by a service partner authorized by KERN. Crane scales Model ………………………………….. Serial no. …………………………………………….. Part Action Date Name Signature HFB-BA-e-1814...

This manual is also suitable for:

Hfb 150k50Hfb 600k200

Table of Contents