KERN HFD 600K-1 Operating Instructions Manual
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KERN HFD 600K-1 Operating Instructions Manual

Crane scale
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Translation of the original german version
Operating instructions / logbook
Version
3.0
2024-05
en
HFD-BA-e-2430
Crane scale
HFD

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Summary of Contents for KERN HFD 600K-1

  • Page 1 Crane scale Translation of the original german version Operating instructions / logbook Version 2024-05 HFD-BA-e-2430...
  • Page 2 Druge jezikovne različice na Övriga språkversioner finns voljo na spletni strani här www.kern- www.kern- sohn.com/manuals sohn.com/manuals KERN & SOHN GmbH Ziegelei 1 72336 Balingen-Frommern Germany +0049-[0]7433-9933-0 +0049-[0]7433-9933-149 info@kern-sohn.com www.kern-sohn.com...

  • Page 3: Table Of Contents

    English KERN Crane scale Operating instructions / logbook Version 2024-05 Translation Contents Introduction .................. 4 General notes on these instructions ............4 Presentation conventions ................. 4 Description of the device ............6 Description of the device ................6 Intended use ..................... 6 Technical data ..................
  • Page 4 Symbols on the device ................27 Transport, handling and storage ..........28 Return transport / Returns ..............29 Decommissioning and storage..............29 Assembly, installation and commissioning ......30 Unpacking and checking ................. 30 Scope of delivery ..................31 Original dimensions ................31 Rechargeable battery / battery operation ..........
  • Page 5 Drawings for maintenance ............. 73 Regular maintenance" checklist ..........74 Extended maintenance" checklist ......... 76 Spare parts and repairs ............78 Declaration of Conformity ............80 HFD-BA-e-2430 en | 3...

  • Page 6: Introduction

    Introduction Introduction General notes on these instructions INFORMATION Read the operating instructions completely before using the appliance. Only use the appliance in accordance with the specifications described in these operating instructions. This serves to protect against personal injury and damage to property. These operating instructions contain the information you need to use your appliance as intended.
  • Page 7 Introduction 1.2.2 Representations of the device operation Symbol Meaning Short keystroke Long button press / press and hold button Display on the scales (example illustration) 1.2.3 Binding information Important and binding information describes facts that must be emphasised, which you must take note of and which are always valid (e.g.

  • Page 8: Description Of The Device

    Description of the device Description of the device Description of the device This scale is a crane scale. Crane scales are used, for example, in industrial environ- ments in test benches or on construction sites, port facilities and freight centres. Intended use The scale you have purchased is used to determine the weight of goods to be weighed.

  • Page 9: Technical Data

    Description of the device Technical data KERN HFD 600K-1 HFD 1T-4 HFD 3T-3 Item number / type HFD 600k-1 HFD 1T-4 HFD 3T-3 0.05 kg 0.1 kg 0.2 kg 0.1 kg 0.2 kg 0.5 kg Readability (d) 0.2 kg 0.5 kg...
  • Page 10 Description of the device KERN HFD 6T-3 HFD 10T-3 Item number / type HFD 6T-3 HFD 10T-3 0.5 kg; 1 kg; 1 kg; 2 kg; Readability (d) 2 kg 5 kg 1 500 kg; 3 000 kg; 3 000 kg;...
  • Page 11 Description of the device KERN HFD 600K-1M HFD 1T-4M HFD 3T-3M Item number / type THFD 600K-1M-A THFD 1T-4M-A THFD 3T-3M-A Readability (d) 0.2 kg 0.5 kg 1 kg Weighing range (max) 600 kg 1500 kg 3000 kg Taring range (subtractive) 599.8 kg...
  • Page 12 Description of the device KERN HFD 6T-3M HFD 10T-3M Item number / type THFD 6T-3M-A HFD 10T-3M-A Readability (d) 2 kg 5 kg Weighing range (max) 6 000 kg 12 000 kg Taring range (subtractive) 5 998 kg 11 995 kg...
  • Page 13 Description of the device KERN HFD 600k-1IP HFD 1T-4IP HFD 3T-3IP Item number / type THFD 600K-1IP-A THFD 1T-4IP-A THFD 3T-3IP-A 0.05 kg 0.1 kg 0.2 kg 0.1 kg 0.2kg 0.5 kg Readability (d) 0.2 kg 0.5 kg 1 kg...
  • Page 14 Description of the device KERN HFD 6T-3IP HFD 10T-3IP Item number / type THFD 6T-3IP-A THFD 10T-3IP-A 0.5 kg; 1 kg; 1 kg; 2 kg; Readability (d) 2 kg 5 kg 1 500 kg; 3 000 kg; 3 000 kg;...
  • Page 15 Description of the device Remote control (standard): Battery 23A (1 x 12V) Dimensions (mm) 48 x 16 x 95 (W x D x H) HFD-BA-e-2430 en | 13...

  • Page 16: Type Plate

    Description of the device Type plate Example (actual type plate may differ): Pos. Designation KERN logo Model Power supply data Type / article number Serial number Weighing range [Max] Company address Readability ("e" for calibratable devices, otherwise "d") Disposal symbol...

  • Page 17: Dimensions

    Description of the device Dimensions HFD-BA-e-2430 en | 15...
  • Page 18 Description of the device Dimensions [mm] 600 kg 1,5 T 12 T HFD 600K-1 HFD 1T-4 HFD 3T-3 HFD 6T-3 HFD 10T-3 Capacity / Model 219,5 247,5 Ø19 Ø19 Ø22 Ø25,4 Ø31,75 Ø50,8 Ø50,8 Ø58 Ø68,3 Ø82,5 467,2 520,5 Ø23 Ø23...

  • Page 19: General Safety Information

    General safety information General safety information INFORMATION Read the operating instructions completely before using the appliance. Only use the appliance in accordance with the specifications described in these operating instructions. This serves to protect against personal injury and damage to property. Control on takeover Please check the packaging immediately upon receipt and check the appliance for any visible external damage when unpacking.
  • Page 20 General safety information Warning of material damage: NOTE  Measures to prevent damage to property Symbols in warning notices: Symbol Meaning Warning signs warn you of dangers that may lead to personal injury. Warning signs The symbol indicates the type of hazard. Indicates general hazards or a danger point Warning of electrical voltage Warning of flammable substances...

  • Page 21: Improper Use

    • Never operate the scales in potentially explosive atmospheres. • The scale may only be used in accordance with the specifications described. Deviating areas of use/application must be approved in writing by KERN. • The scales must not be used to weigh people.

  • Page 22: Obligations Of The Operator

    The operator is responsible for any damage to property or personal injury resulting from such improper use. KERN & SOHN cannot be held liable if the appliance is used improperly and this results in damage.

  • Page 23: Ambient Conditions

    • Only use the country-specific mains plug for the country in which you are using the appliance. • Only use original KERN power supply units. The use of other makes requires the approval of KERN. • Ensure that the power supply unit is accessible at all times.

  • Page 24: Rechargeable Batteries And Batteries

    General safety information 3.10 Rechargeable batteries and batteries General: Improper use of rechargeable or non-rechargeable batteries can cause them to catch fire, explode, emit toxic vapours or release corrosive liquids. The following therefore applies to rechargeable and non-rechargeable batteries: • Protect from fire and heat. •...

  • Page 25: Safety-Conscious Working

    General safety information If battery fluid escapes: Liquid can escape from damaged rechargeable batteries and batteries. Please note the following: • Avoid contact between leaking liquid and your skin, eyes or clothing. • Wear protective clothing/equipment if you want to touch and remove a defective battery.

  • Page 26: Overview Of The Device

    Overview of the device Overview of the device Components Scales (front view) Remote control Pos. Designation Pos. Designation Upper shackle Antenna Display Keyboard Keyboard Lower shackle 24 | en HFD-BA-e-2430...

  • Page 27: Keyboard

    Overview of the device Keyboard HFD-M Button Designation Function ➢ Switch on ON/OFF ➢ Switch off (long press) ➢ Zeros ZERO ➢ Taring TARE ➢ Totalise ➢ Digit dialling to the right ➢ Exit menu ➢ Hold weight value (freeze) HOLD ➢...

  • Page 28: Display

    Overview of the device Display The [ ] above the symbol is displayed when the battery is charged the capacity of the battery is exhausted HOLD the data hold function is active the scales have been tared the weight display is stable →0...

  • Page 29: Symbols On The Device

    Overview of the device Symbols on the device Symbol Description of the Do not stand or walk under suspended loads. Do not use on construction sites. Always monitor the suspended load. Do not exceed the maximum load (max.) of the scale (In this example 1000 kg) Note the information on the actual sticker (Illustration example)

  • Page 30: Transport, Handling And Storage

    Transport, handling and storage Transport, handling and storage ⚠ WARNING High weight of the scales Lifting heavy loads can lead to injuries and permanent impairments (e.g. damage to the spine)  Only remove the scales from the packaging with the help of another person.

  • Page 31: Return Transport / Returns

    Crane scales that have been used and therefore show signs of wear can no longer be returned. Crane scales are sealed by KERN & SOHN. • Shackles and hooks are sealed with adhesive tape • Removal from the packaging is sealed with adhesive tape Breaking the seal is considered a sign of use and obliges you to make a purchase.

  • Page 32: Assembly, Installation And Commissioning

    Assembly, installation and commissioning Assembly, installation and commissioning Unpacking and checking INFORMATION In the event of a return, please follow the instructions in the chapter "Re- turn transport / Returns" Remove all parts of the scope of delivery from the packaging and remove the packag- ing materials.

  • Page 33: Scope Of Delivery

    Assembly, installation and commissioning Scope of delivery Scales Power supply unit Mains plug set Operating instructions / logbook Original dimensions Before first use, check the dimensions according to the "Maintenance drawings" listed in the appendix. Enter the measured values in the "Regular maintenance" checklist in the appendix.

  • Page 34: Rechargeable Battery / Battery Operation

    Assembly, installation and commissioning Rechargeable battery / battery operation ⚠ WARNING Risk of fire and explosion due to incorrect handling of rechargeable batteries and batteries Fire or explosion can lead to serious injuries  Please be sure to observe the notes on rechargeable batteries and batteries in the "General safety information"...

  • Page 35: Hanging Up The Scales

    Assembly, installation and commissioning Hanging up the scales Prerequisite: The crane requires a safety lock (1) to prevent the scales from falling. If the safety catch is missing or damaged, please contact the crane manufacturer to obtain a hook with this safety feature. The scale may only be used with a crane with a swivel joint.

  • Page 36: Calibration

    Calibration Calibration INFORMATION According to EU Directive 2014/31EU, scales must be calibrated if they are used as follows (legally regulated area): • In commercial transactions, when the price of goods is determined by weighing. • In the manufacture of medicines in pharmacies and in analyses in medical and pharmaceutical laboratories.
  • Page 37 Calibration Seal stamps: INFORMATION The verification of the scales is invalid without the seal marks. On scales with type approval, the attached seal marks indicate that the scales may only be opened and serviced by trained and authorised spe- cialists. Destroyed seal marks invalidate the verification validity. The na- tional laws and regulations must be observed.

  • Page 38: Adjustment

    INFORMATION • In the technical data you will find information on the adjustment weights recommended by KERN & SOHN. • Calibration weights of other tolerance classes are possible, but not optimal. The accuracy of the calibration weight must be at least equal to or better than the readability [d] of the scale.
  • Page 39 Adjustment NOTE  For adjustment, ensure that the ambient conditions are stable (e.g. avoid vibrations or air currents).  Please note that a warm-up time is required for adjustment so that the scale itself is stabilised. The warm-up time can be found in the technical data.
  • Page 40 Adjustment Realisation:  Switch on the scales with the carrying aid attached if neces- sary  Press [TARE] during the self- test  <P1---> is displayed  Enter password "000" (for navigation in the menu, see chapter 10.1)  Select digit with [M+]...
  • Page 41 Adjustment  Confirm with [ZERO].  The first function  <F0 cal> is displayed  Press [ZERO]  <UNLoAD> is displayed HFD-BA-e-2430 en | 39...
  • Page 42 Adjustment For calibrated appliances, press the adjustment switch on the underside of the scales. Unload the scales, wait for the stabil- ity display  Press the [ZERO] button,  The currently set calibration weight is displayed.  Select digit with [M+] [BG/NET].
  • Page 43 Adjustment  Confirm with [ZERO]  <LOAD> is displayed.  Attach the calibration weight and wait for the stability dis- play  Press [ZERO].  After calibration, the scale performs a self-test and re- turns to weighing mode HFD-BA-e-2430 en | 41...

  • Page 44: Operation

    Operation Operation Safety instructions for operation ⚠ WARNING Falling loads due to breakage of the load handling attachment or misuse Serious injuries or death possible if people are hit by falling loads  Please be sure to observe the instructions in the chapter "General safety information"...

  • Page 45: Load Scales

    Operation Load scales Observe the following for good weighing results, see illustrations on next page: • Only use load slings that guarantee a single-point attachment and on which the scales can hang freely. • Do not use load slings that are too large and do not ensure single-point suspen- sion.
  • Page 46 Operation Only use load slings that guaran- tee single-point attachment and on which the scales can hang freely. Do not use load slings that are too large and do not ensure sin- gle-point suspension 44 | en HFD-BA-e-2430...
  • Page 47 Operation Do not pull or push Do not pull sideways on the hook Do not use multiple suspen- sions HFD-BA-e-2430 en | 45...

  • Page 48: Switch On / Switch Off

    Operation Switch on / Switch off Switch on:  Press [ON/OFF].  The display lights up and the scales carry out a self-test  Wait until the weight display appears  The scales are now ready for weighing Switch off: ...

  • Page 49: Zeros

    Operation Zeros Realisation:  Unload the scales  Wait until the arrow < > appears above the stability display (for calibrated devices also above BG)  Press [ZERO]  The zero display appears on the display and above the stability display, →0 and above BG the arrow <...

  • Page 50: Simple Weighing

    Operation Simple weighing NOTE  Avoid overloading the scale above the specified maximum load (max.), minus any existing tare load. This could damage the scales.  If the maximum load is exceeded, <E> is displayed. In this case, unload the scales or reduce the preload. ...

  • Page 51: Taring

    Operation Taring Realisation:  Hang the container on the hook  The weight of the container is displayed  Wait until the arrow < > appears above the stability display  Press [TARE]  The weight of the weighing container is now stored internally ...
  • Page 52 Operation Weighing with Tara:  Weighing goods  Wait until the arrow < > appears above the stability display and above NET  The net weight can be read off • After removing the container, the weight of the container appears as a negative value (minus) •...

  • Page 53: Hold Function (Only Non-Calibratable Devices)

    Operation Hold function (only non-calibratable devices) Realisation:  The scale is in weighing mode  Hang the load on the hook  Press [HOLD] to hold the value  < > above HOLD signals that the value is held.  Press [HOLD] again to delete the held value HFD-BA-e-2430 en | 51...

  • Page 54: Further Functions

    Operation Further functions 9.8.1 Totalling (only non-calibratable devices) With this function, the individual weight values are added to the totalling memory by pressing the [M+] button and output when an optional printer is connected. • When the totalising function is active, [] appears above the "M+" symbol.
  • Page 55 Operation  < Acc 01> is displayed  Weight value is displayed  Remove the sample and wait for the zero display.  Hang load B on the hook  Wait for stability display HFD-BA-e-2430 en | 53...
  • Page 56 Operation  Press [M+].  <Acc02> is displayed  Weight value is displayed  The total weight value is then displayed  Further weighings can be totalled as de- scribed above. Make sure to unload the Confirm setting scales between the individual weighings. ...
  • Page 57 Operation Delete totalling memory: Press the [M+] button when zero is displayed, the number of weighings followed by the total weight is displayed for 2 seconds. Press the [ZERO] button again during this display. The data in the totaliser memory is deleted, the [ ] above "M+" goes out. HFD-BA-e-2430 en | 55...
  • Page 58 Operation 9.8.2 Switching the backlighting on/off Realisation:  The scale is in weighing mode  Press and hold [ZERO] until the current set- ting is displayed.  Press [TARE] to select the desired setting. <bl on> Backlighting permanently switched on <bl of>...

  • Page 59: Menu

    Menu Menu If no key is pressed in the menus, the scale automatically switches to weighing mode after a while. 10.1 Navigation in the menu Select function  The individual functions can be selected in se- quence using [TARE]. Select setting ...
  • Page 60 Menu  <P1---> is displayed  Enter password "000“  Press [M+] / [BG/NET] to in- crease the value of the digit  Press [TARE] to select the next digit  Press [ZERO] to confirm password  Select the desired setting (for navigation in the menu, see chap.

  • Page 61: Overview Of The Setup Menu

    Menu 10.1.2 Set and select parameters 10.2 Overview of the setup menu Default settings are marked with a . Function Description of the Adjustment 1500 threer 3000 Triple range scales 6000 12000 1500 5ingle 3000 Single range scale 6000 12000 scale capacity (max) / scale type...
  • Page 62 Menu Function Description of the Slow Reaction speed selectable slow, medium, fast Only for uncalibrated devices fast Display Internal resolution Gravitational constant of the installation site Interfaces switched off fashion Wifi Not documented Blue Not documented 1200 baud 2400 Baud rate 4800 9600 00:00...
  • Page 63 Menu Function Description of the Automatic switch-off function deactivated Scales are switched off after 3 minutes Scales are switched off after 5 minutes Scales are switched off after 15 minutes Scales are switched off after 30 minutes XXXXXXX Overload memory Locked.

  • Page 64: Cleaning, Maintenance And Servicing

    Cleaning, maintenance and servicing Cleaning, maintenance and servicing 11.1 Cleaning ⚠ WARNING Short circuit due to liquids penetrating the inside of the appliance Short circuit can lead to fire and serious injuries  Do not open the appliance. There are no parts to be cleaned inside the appliance.

  • Page 65: Maintenance And Servicing

    Cleaning, maintenance and servicing 11.2 Maintenance and servicing INFORMATION Maintenance and servicing may only be carried out by trained specialist personnel. ⚠ WARNING Poor maintenance can lead to breakage of the load handling attach- ment and falling loads Falling loads can lead to serious injury or death ...
  • Page 66 Cleaning, maintenance and servicing • Maintenance must be carried out in accordance with the "Maintenance table" chapter. • Maintenance must be carried out in accordance with the intervals in chapter "Inspection intervals" chapter. • Maintenance may only be carried out by trained specialist personnel with in- depth knowledge of crane scales.
  • Page 67 KERN homepage (www.kern-sohn.com). In its accredited calibration labor- atory, KERN can calibrate test weights and scales quickly and cost-effectively (trace- ability to the national standard).
  • Page 68 Cleaning, maintenance and servicing 11.2.2 Maintenance table Regular maintenance: Interval Maintenance • Before each use Check that the lifting gear is functioning correctly • Initial commissioning, then Check all dimensions and enter them in the "Regular mainte- every 3 months nance"...
  • Page 69 Cleaning, maintenance and servicing 11.2.3 Inspection intervals Interval Examination Daily Days Months Months Completeness of the crane scale components Visual inspection for damage Visual and functional check of the safety latch of the hook Checking the cotter pin and the shackle nut Impurities Check the labelling (e.g.

  • Page 70: Waste Disposal

    Waste disposal Waste disposal Old appliances and accessories should not be disposed of with house- hold waste. The operator must dispose of the packaging and appliance in accord- ance with the applicable national or regional legislation at the place of use.

  • Page 71: Guarantee

    Guarantee Guarantee The warranty claim only applies to defects that already exist at the time of purchase. The warranty shall lapse in the event of • Non-compliance with our specifications in the operating instructions • Use outside the described applications •...

  • Page 72: Errors And Faults

    Errors and faults Errors and faults 14.1 Error messages Error message Explanation Possible causes / elimination Enter the date in the format "yy;mm;dd", see Chap. Fehler! Verweis- Err1 Wrong date "F7 quelle konnte nicht gefunden werden. da" Enter the time in the format "hh;mm;ss", see Chap.
  • Page 73 Errors and faults Error message Explanation Possible causes / elimination • Reduce load --ol-- Maximum load exceeded Check whether the scales have been damaged • Underload Negative weight --lo-- Check platform and restart or adjust. • Check the value of the calibration Fai l h / fai weight, see Chap.

  • Page 74: Malfunctions

    Errors and faults 14.2 Malfunctions In the event of a fault in the programme sequence, the scale should be switched off briefly and disconnected from the operating voltage. The weighing process must then be restarted from the beginning. Malfunction Possible cause •...

  • Page 75: A1 Drawings For Maintenance

    Drawings for maintenance Drawings for maintenance Model Total Shackle length HFD 600K 50,8 HFD 1T-4 50,8 HFD 3T-3 26,5 26,5 26,5 HFD 6T-3 25,4 68,3 HFD 10T-3 31,75 82,6 HFD-BA-e-2430 en | 73...

  • Page 76: Regular Maintenance" Checklist

    Regular maintenance" checklist Regular maintenance" checklist Crane scale Model: Serial no: Lengt Lower shackle Stop eyes Upper shackle Wear and Wear and tear Distance tear (see (see grey Split pin & nut grey fields) Split pin & nut fields) No deforma- No deforma- Exami- tions or...
  • Page 77 Regular maintenance" checklist To the copy Crane scale Model: Serial no: Lengt Lower shackle Stop eyes Upper shackle Wear and Wear and tear Distance tear (see (see grey Split pin & nut grey fields) Split pin & nut fields) No deforma- No deforma- Exami- tions or...

  • Page 78: A3 Extended Maintenance" Checklist

    Extended maintenance" checklist Extended maintenance" checklist Crane scale Model Serial no. Interval Upper shackle Lower shackle Stop eyes date Name Signature 12 months 24 months 36 months 48 months 60 months 76 | en HFD-BA-e-2430...
  • Page 79 Extended maintenance" checklist To the copy Crane scale Model Serial no. Interval Upper shackle Lower shackle Stop eyes date Name Signature 12 months 24 months 36 months 48 months 60 months 77 | en HFD-BA-e-2430...

  • Page 80: Spare Parts And Repairs

    Spare parts and repairs Spare parts and repairs Crane scale Model Serial no. Part Measure date Name Signature 78 | en HFD-BA-e-2430...
  • Page 81 Spare parts and repairs To the copy Crane scale Model Serial no. Part Measure date Name Signature 79 | en HFD-BA-e-2430...

  • Page 82: A5 Declaration Of Conformity

    Declaration of Conformity INFORMATION • Other languages of the current EC/EU Declaration of Conformity can be found online at: www.kern-sohn.com/ce • For verified scales (= conformity-assessed scales), the conformity assessment is included in the scope of delivery. 80 | en...
  • Page 83 Declaration of Conformity...
  • Page 84 Declaration of Conformity...
  • Page 85 Declaration of Conformity...
  • Page 86 Declaration of Conformity...

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