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LAVINA
32M -X-HV
®
User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

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Summary of Contents for Superabrasive LAVINA 32M -X-HV

  • Page 1 LAVINA 32M -X-HV ® User Manual Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
  • Page 2: X-Hv 4/2015

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 4/2015...
  • Page 3 WARRANTY POLICY FOR LAVINA 32M-X-HV MACHINES A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2.
  • Page 4: Table Of Contents

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 4/2015 Warranty And Returns .... Error! Bookmark not defined.  Security Plate For Quickchange Pads  .........  1 2  ® Return Policy For Lavina  32M‐X‐HVError!  Bookmark  not  Third Wheel ................  1 2  defined.  6. Popular Tools  .................  1 3  1. General Information  ..............  5   7. Maintenance And Inspection  ..........  1 4 ...
  • Page 5: General Information

    Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently.
  • Page 6: Vacuum Connection

    * The machine can work with 3 OPERATING HEADS only when each working heads alternate with not working head. CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1-800-987-8403 or visit us at www.superabrasive.com , where you can download a copy of this manual.
  • Page 7: Safety Istructions

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 2.SAFETY ISTRUCTIONS RECOMMENDED USE NOTE: In order to reduce all consequences of the above- ® mentioned risks, we advise that machine operators will The Lavina 32М-X-HV machine is designed and manufactured to grind and polish concrete, terrazzo and follow the instructions in the manual at all times.
  • Page 8: Operator

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 Always wear safety gloves when changing the tools. Always wear clothes suitable for the work environment. The operator must understand all the instructions in this OPERATOR ® The operator must have an manual.
  • Page 9: Splitting The Carriage From The Main Head

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 SPLITTING THE CARRIAGE FROM THE MAIN HEAD Unplug the motor cable plug from the control box (Fig. 3.12) and disconnect the water hose from the main head by pulling it out (Fig.
  • Page 10: Operation

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 4.OPERATION PRELIMINARY CONTROLS Inspect working area as explained in the safety instructions. For wet use, fill in the water tank when the electrical cable disconnected. Connect Figure 4.3 Figure 4.4 Figure 4.1...
  • Page 11: Control Board

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 CONTROL BOARD 1 Emergency button used Emergency situations for stopping the motor 2 Digital RPM indicator indicates the revolution per minute of the grinding plates (not the revolution per minute of the entire unit).
  • Page 12: Stopping The Machine

    To reset the mode push reset button ((Fig.4.8 5). 5.TOOLS AND ACCESSORIES WEIGHTS Superabrasive offers additional weights for increasing the productivity of the machine (Fig.5.1). Each additional weight weighs about 64 lbs or 29 kg. The number of weights you choose to use will vary from none to four.
  • Page 13: Popular Tools

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 6. POPULAR TOOLS RECOMMENDED TOOLS QuickChange System and Tooling feature extremely fast and convenient tool changes, and a long tool  life, providing for  great long‐term cost savings. The  QuickChange  pads are  produced in four different  bonds for super hard, hard, medium and soft concrete, in a variety of grit sizes. They are offered with  1 or 2  buttons or rectangular segments, which allows you to customize the aggressiveness of the cut.  Calibra grinding discs: our popular ceramic bond discs are designed for the removal of difficult  scratches and they save you valuable time by eliminating the need for multiple passes with metal tools.  They can be used wet or dry, and are best for hard concrete applications. They are 3‐inch, with  included Velcro back attachment.  ® NATO   polishing  discs  feature  a  special  resin  formula  designed  for  both  wet  and  dry ...
  • Page 14: Maintenance And Inspection

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 7. MAINTENANCE AND INSPECTION CLEANING Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before they cause damage to the machine. Most importantly, check and clean the tool plate connections, power cord and plugs, vacuum hoses and water tank.
  • Page 15 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 LAVINA®32M-X-HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440-480 VOLT Shematic 1 Shematic 2...
  • Page 16 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 Shematic 3 Shematic 5 Shematic 4...
  • Page 17: Troubleshooting

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 8. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 8.1 REPLACING POWER CORD AND PLUGS When replacing the power cord or plugs always use cords and plugs with specifications as the original ones.
  • Page 18 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 Figure 8.3.2 Figure 8.3.3 Figure 8.3.1             Figure 8.3.6 Figure 8.3.4 Figure 8.3.5                     Figure 8.3.7 Figure 8.3.8...
  • Page 19: Tensioning Used Planetary Chain

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 8.4 TENSIONING USED PLANETARY CHAIN Figure 8.4.1 5  Figure 8.4.3 Figure 8.4.2 1  2  Take out the support frame of the weights(Fig.8.4.1_2) by releasing the fixing pins (Fig.8.4.1_1). Unscrew the 6 bolts and take out the front part of the cover (Fig.8.4.1_3), (not necessary to take out the hose from the sprayer.
  • Page 20: Tensioning And Replacing The Belts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 8.5 TENSIONING AND REPLACING THE BELTS Figure 8.5.1 Figure 8.5.2 Figure 8.5.3 The transmission of the machine has two timing belts of maintenance free type. To change the belts you have to remove all holders and dismount their adaptors.
  • Page 21: Replacing The Planetary Driving Chain Wheel And Central Chain Wheel

    8.7 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL CHAIN WHEEL Unscrew the bolt and take out the old wheel. Put grease in the safety cap /pos.3,Fig.8.7.1/ of the new wheel and and mount to the shaft. Fold the safety washer as shown on Fig.8.7.1 and screw the bolt, and for the bolt use always the “blue”...
  • Page 22: Replacing Parts From The Driving Of The Carriage

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 8.10 REPLACING PARTS FROM THE DRIVING OF THE CARRIAGE Lift the lorry so both wheels are on the air. Unscrew the four bolts (Fig. 8.10-1) and take the bearing of the wheel (Fig.
  • Page 23: Fault Diagnosis Inverter Yaskawa V1000

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 8.13 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual...
  • Page 24 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015...
  • Page 25: Disposal

    3/2015 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. 10. MANUFACTURER’S CONTACTS If you need to contact Superabrasive Inc.
  • Page 26: Spare Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 11. SPARE PARTS ASSEMBLY AND PARTS SPECIFICATIONS Table 1.1 is only for machines with Ser.No:1501L32MXHV0501; 1501L32MXHV0502;1502L32MXHV2703; 1502L32MXHV2704; 1502L32MXHV2705; 1502L32MXHV2706; 1502L32MXHV2707; 1502L32MXHV2708; 1502L32MXHV2709; 1502L32MXHV2710; 1502L32MXHV2711; 1502L32MXHV2712. *Note:pos. PIN ASSEMBLY may be changed with bolt with nut according table 1.2._pos.3.
  • Page 27: 3 Lavina®32M-X   Bottom Cover Assembly  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 3 LAVINA®32M‐X   BOTTOM COVER ASSEMBLY  PARTS  Item No. Description Pcs. L32X-18.00.00 Bottom Cover Ass. D4x2-2500 Seal D6X2 O-Ring M6X16DIN6921 Bolt М6х10DIN7991 Screw L25LS-14.00.03 Outer Cover 110x90x8.5 Felt Ring A42.03.00 Adaptor TWVA00800 V-Ring Type A L32S-10.02.02 Flange 4 LAVINA®32M‐X   ...
  • Page 28: 6 Lavina®32M-X    Central Shaft Bearing  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 6.1 LAVINA®32M‐X    CENTRAL SHAFT BEARING  PARTS  Item No. Description Pcs. M16X35DIN933 Bolt M16DIN127B Spring Washer M16DIN125A Washer S322 Electro Motor D4x2x850 Seal B65DIN471 Retaining Ring 08B-2-120 Chain 6013 Roller Assembly L32X-11.00.05 Extension Shaft 6019 Roller Assembly L32X-11.00.04...
  • Page 29: Lavina®32M-X   Pulley Units Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 7. LAVINA®32M‐X   PULLEY UNITS PARTS  Item No. Description Pcs. L32X-11.00.06 Disc L32X-14.00.00 Pulley Top Belt L32X-13.00.00 Driving Pulley Unit L32X-13.30.00-K Driving chainring L32X-13.00.25 Security washer M8X55DIN933 Bolt DIN6885A5x5x30 DIN6885A6x6x36 L32X-12.00.00 Pulley Bottom Belt L32X-17.00.00...
  • Page 30: Lavina®32M-X  Carriage Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 10. LAVINA®32M‐X  CARRIAGE PARTS  Item No. Description Pcs. Item No. Description Pcs. L32MX-21.00.00 Frame M12DIN934 L32MS-29.00.00 Wheel Bearing L32-00.00.00.00.02 L32R-27.10.00 Wheel assembly M8DIN9021A Washer M10X20DIN6921 Bolt M8DIN1587 L32MS-27.00.00 Driving Unit M5x20DIN7991 Screw DIN6885A6x6x36 L32MX-23.05.00...
  • Page 31: Lavina®32M-X   Steering Bracket  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 11. LAVINA®32M‐X   STEERING BRACKET  PARTS  Item No. Description Pcs. L32B-02.03.00.00.01-01 Sprocket L32C.02.03.02.00.00 Left Bracket L32C.02.03.03.00.00 Right Bracket L32C.23.00.06 Screw GN212.3-28-M12-E Swivel Bolt M12DIN125A Washer L32B-02.03.00.00.02 Spring L32C.23.00.21 Housing BO751-107-25M08 Knob L32-02.03.00.00.01 Washer L32-02.03.00.00.02...
  • Page 32: 14 Lavina® 32M-X-Hv Control Box Parts 440-480 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 14 LAVINA® 32M‐X‐HV CONTROL BOX PARTS 440‐480 VOLT  ...
  • Page 33 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-X-HV 3/2015 14  LAVINA®32M‐X ‐HV  Control Box Parts  440‐480 Volt Item No. Description Pcs. Item No. Description Pcs. Panel socket L20NS-30.30.00 Lamp Unit Incl. Cable L32SHV-30.19.00 ass./motor/F L20NS-30.10.01 Cable Gland L32MXHV-30.20.00 Electro Motor Assembly FXFPAL10M12B Cable Gland 20.1 L32SHV-30.20.10...

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