Superabrasive LAVINA ELITE Series User Manual
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Superabrasive LAVINA ELITE Series User Manual

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LAVINA ELITE L32GE
User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

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  • Page 1 LAVINA ELITE L32GE User Manual Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
  • Page 2 ® Owner’s Manual – Lavina Superabrasive 32GE 6/2020...

  • Page 3: Warranty And Returns

    Е MACHINES WARRANTY POLICY FOR LAVINA A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2.

  • Page 4: Table Of Contents

    ® Owner’s Manual – Lavina Superabrasive 32GE 6/2020 WARRANTY AND RETURNS ..............3 Options Menu..................17 1. GENERAL INFORMATION ..............5 Safety Information.................. 18 MANUFACTURER ..................5 4.6 STARTING THE MACHINE ..............18 GENERAL DESCRIPTION ................5 4.7 OPERATING THE MACHINE ............... 18 MACHINE CHARACTERISTICS ..............

  • Page 5: General Information

    Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently.

  • Page 6: Environmental Conditions

    The data on the label provides the correct voltage, kW and RPM (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1-800-987-8403 or visit us at www.superabrasive.com...

  • Page 7: Safety Istructions

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 2. SAFETY ISTRUCTIONS RECOMMENDED USE Tangling up Risks wearing inappropriate ® Lavina 32GE machine designed working clothes manufactured to grind and polish concrete, terrazzo and Training Risks due to lack of operational training natural stone floors.

  • Page 8: Hazard Communication

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 Environmental Solutions suggests usage when occupancy HAZARD COMMUNICATION of a given work area is minimal.  A Material Safety Data Sheet for propane CARB / EPA California Resource Board (CARB)

  • Page 9: Operating Machine

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 OPERATING MACHINE DRAGER Model 190: Manufactured by National Never work with the machine without visual contact with Drager. SENSIDYNE gas sampling system with YB-11038 Never run the machine when you are situated between...

  • Page 10: Refuelling Cylinders

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 Vapor draw Do not install the cabinet near a stairway or street The liquid draw cylinder is used on larger elevator as vented propane gas will seek a lower level vehicles like forklifts.

  • Page 11: Flipping The Machine Up

    Owner’s Manual Original Language – Lavina ® Superabrasive 32GE 6/2020 FLIPPING MACHINE UP change tools, handle flipping (upright) position (Fig. 3.7), grab the steering bracket and pull the machine down Figure 3.6.2 Figure 3.6.1 using bodyweight (one foot on the heel behind the propane botle).

  • Page 12: Handling The Guard

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 HANDLING THE GUARD The self-leveling guard is designed to always have a contact on the surface with brush no matter the height of the tool used. During transport the guard can be hung up so it does not drag on the floor.

  • Page 13: Lifting

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 LIFTING Lifting the machine by crane is possible by using the handles of the carriage (fig. 3.11). The design is rated only for the weight of the machine. Do not lift any other loads on the machine.

  • Page 14: Adjusting And Mounting Tools

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 Figure 4.5 Figure 4.4 4.3 ADJUSTING AND MOUNTING TOOLS The Holder A63 in the LAVINA® E can work with either 3 or 6 rubber buffers, which will alter its elasticity (3 will be more flexible than 6).

  • Page 15: Control Board

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 4.4 VACUUM CONNECTION To connect a vacuum cleaner, the Lavina 32GE is supplied with vacuum hose Cam Lock inlet E300 / vacuum hose diam. 3 in (76mm). Figure 4.8 4.5 CONTROL BOARD...

  • Page 16: Fuel-Minder User Manual

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 FUEL-MINDER USER MANUAL The SM40 Fuel-Minder is a high-performance, digital fuel control system featuring closed loop feedback, fuel lock-off capability, emissions safety warnings with shutdown, and an LCD screen for user interface. The system is highly responsive to changes in engine load, providing optimum the air- to-fuel ratio regardless of operating conditions.

  • Page 17: Sleep Mode

    Password required if set. Factory Unlock- This option is only used by SuperAbrasive and requires a factory assigned pin number to activate. Tach Settings- This allows you to adjust the tachometer for a carbureted or fuel injected engine. It should come pre-set to the correct option and will not require changes.

  • Page 18: Safety Information

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 Job Timer- The job timer acts as a stopwatch, but only starts and stops when the engine is turned on/off. This allows you to accurately time how long your engine runs for a particular job.

  • Page 19: Popular Tools

    When used wet, they require only water (no wax or chemicals needed), making them a very environmentally‐friendly solution for maintaining floors. Use Only Superabrasive’s Recommended Tools. For More Tooling Options, Visit www.superabrasive.com...

  • Page 20: Maintenance And Inspection

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 7. MAINTENANCE AND INSPECTION REMARK Tampering w/Emission Control System Prohibited Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than far purposes of maintenance, repair, or replacement, of any device or element at...

  • Page 21: Check Every 400 Working Hours

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 Return machine to authorized service center for overall checkup of the Engine. For Propane safety, have the machine serviced by a Certified Technician, including emission check. CHECK EVERY 400 WORKING HOURS In addition to checks made every 200 working hours, replace sealer and V-rings as described in chapter “DISMOUNTING TOOL HOLDERS TO CHANGE V-RINGS AND FELT-RINGS”.
  • Page 22 ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 OPERATION INTERVAL Daily First 8 Every Every Every Every Every Every Hrs. Hrs. Hrs. Hrs. Hrs. Hrs. Hrs. Check & add engine oil Check for loose or lost fasteners Check for oil leakage...

  • Page 23: Troubleshooting

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 8. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 8.1 ENGINE When troubles occur, be sure to check the simple causes which may at first seem too obvious to be considered. For example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened service valve.

  • Page 24: Disassembling And Mounting Tool Holders To Changing Buffers And Elastic Element

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 To check or replace the buffers and the elastic elements, the tool holders have to be dismounted. You will need a 13mm deep metric socket with an outside diameter of no more than 3/4in to unscrew the four bolts (Fig.8.3.1) and remove the holder (Fig.8.3.2) When the tool holder is dismounted, you can change the sealers (V-Ring...

  • Page 25: Separating The Head From The Carrage

    Owner’s Manual Original Language – Lavina ® Superabrasive 32GE 6/2020 holder on the machine. Figure 8.4.10 Figure 8.4.11 Figure 8.4.12 Make sure the four bolts holding the adaptor (Fig.8.4.12) are reliably tightened. Mount the holder on the machine using the same socket as in 8.3 (Fig.8.4.10;...
  • Page 26 ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 4. Unscrew (Fig. 8.5.4-1) the bolts (Fig. 8.5.4-1) dismount the throttle (Fig. 8.5.4-2 ) . Figure 8.5.6 Figure 8.5.5 Figure 8.5.4 Figure 8.5.8 Figure 8.5.7 5 . Unscrew the four bolts /pos.4/ to remove the panel /pos.3 / and unscrew the four bolts /pos.6/ to remove the panel /pos.5 / /Fig.8.5.4/.

  • Page 27: Dismounting/Mounting The Engine And Change Belt

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 8.6 DISMOUNTING/MOUNTING THE ENGINE AND CHANGE BELT Separate the head from the carriage (see previous chapter). Remove the front and back belt protectors (Fig. 8.6.1-7) (Fig. 8.6.2-6). Loosen the motor base plate (Fig.

  • Page 28: Correcting Sag Of Used Planetary Chain

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 CORRECTING SAG OF USED PLANETARY CHAIN Unscrew the bolts of the maintenance window (see Fig.8.8.1) from the right side of the main head (Fig.8.8.2) (Fig.8.8.3) and lift the machine into tool-changing position. Manually turn the holders in order to turn the main head, stop when the chain link and the chain tensioner can be seen through the window.

  • Page 29: Replaing The Front Key Joint Of The Planetary Pulley

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 Pull out the split pin (Fig.8.9.6) and the chain link pin (Fig.8.9.7) Remove the chain, and install the new chain in the same manner, then insert the chain link pin and the split pin (Fig.8.9.8) (Fig.8.9.9) To tension the chain, screw the outer nut (Fig.8.9.4).

  • Page 30: Tensioning And Replacing The Transmission Belt

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 8.11TENSIONING AND REPLACING THE TRANSMISSION BELT The transmission of the machine has one maintenance- free timing belt. To change belt, remove all holders and dismount their Figure 8.11.2 adaptors. Dismount sealing.

  • Page 31: Replacing The Pulleys

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 8.12 REPLACING THE PULLEYS Fully loosen the belt and remove (see the previous section). After removing the belts, unscrew the four bolts of the pulleys on top of the disc (Fig. 8.12.1) and replace.

  • Page 32: Disposal

    6/2020 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. 10. MANUFACTURER’S CONTACTS If you need to contact Superabrasive Inc.

  • Page 33: Spare Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11. SPARE PARTS ASSEMBLY AND PARTS SPECIFICATIONS 11.1 LAVINA®32GE GENERAL PARTS Item No. Description Pcs. L32GE10.00.00 Main Head L32E10.00.23 Bush L32-00.00.00.00.02 Bolt M12DIN934 L32GE20.00.00 Carriage Horizontal Aluminium W2505 Propane Tank A50.00.00.00...

  • Page 34: Lavina®32E Third Wheel

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.4 LAVINA®32RE THIRD WHEEL Item No. Description Pcs. L32RE04.10.00 Frame 30301200053 Wheel 30301230049 Screw M10x30DIN912 30301221005 Washer M10DIN125A 30301240015 Nut M10DIN985 11.5 LAVINA®32E FRONT FRAME PARTS Item No. Description Pcs.
  • Page 35 ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020...

  • Page 36: Lavina®32Ge Carriage

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.6 LAVINA®32GE CARRIAGE Item No. Description Pcs. Item No. Description Pcs. L32GE24.00.00 Control board assembly L32GE20.00.22 Control board bottom 30301210051 Bolt M6X16DIN6921 L32E20.40.00 Left Weight Support Phone clip mount 30350000044 L32GE20.20.00...

  • Page 37: Lavina®32Ge Frame And Steering Bracket Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.7. LAVINA®32GE FRAME AND STEERING BRACKET PARTS Item No. Description Pcs. Item No. Description Pcs. Spring L32B- L32E23.20.00 Left Bracket 30317000010 02.03.00.00.02 L32B- Sprocket L32C.23.00.21 Housing 02.03.00.00.01-01 30329000000 Swivel Bolt GN212.3-28-M12-E...

  • Page 38: Lavina® 32Ge Water Installation

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.9 LAVINA® 32GE WATER INSTALLATION Item No. Description Pcs. Destination 025X600 PE Tube Pump out - Ball valve Ball valve – Equal Tee 025X990 PE Tube L32E19.00.05 Tube Ball valve -Top cover...

  • Page 39: Lavina®32Ge Top Cover And Motor Support Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.12 LAVINA®32GE TOP COVER AND MOTOR SUPPORT PARTS Item No. Description Pcs. Complete Engine FX1000V-BS00-S Assembly Cable harness for L32GE L32GE10.00.45 Clutch Washer L32GX-10.00.67 Electric Clutch Timing Belt 30308000147 HL8248MHL30 L32GX-10.00.44...

  • Page 40: Lavina® 32Ge Planetary Chain Parts

    Owner’s Manual Original Language – Lavina ® Superabrasive 32GE 6/2020 11.14 LAVINA® 32GE PLANETARY CHAIN PARTS Item No. Description Pcs. L32GX-11.40.00 Motor support assembly 30301210019 Bolt M16X35DIN933 30301220006 Spring Washer M16DIN127B M16DIN125A Washer M16DIN125A L32X-11.00.10 Washer End L32GX-11.00.35 Pulley unit L32GE10.01.00...

  • Page 41: Lavina®32Ge Tool Holder Parts /See Also Fig.8.4.13

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.17 LAVINA®32GE TOOL HOLDER PARTS /SEE ALSO FIG.8.4.13/ Item No. Description Pcs. A63.10.00 Quick Change Assembly A63.12.00 Keylock Set A41.11.00 Quick Change plate A41.12.00 Security set 1.3.1 A41.00.05 Washer A41 A25.00.10-K...

  • Page 42: Lavina® 32Ge Central Shaft Bearning Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.19 LAVINA® 32GE CENTRAL SHAFT BEARNING PARTS Item No. Description Pcs. 30301230002 Screw M6X16DIN7991 L32D-11.00.03 30303000053 Roller Assembly 6211 L32GE11.00.05 Shaft L32D-11.00.02 Central bushing L32D 30303000009 Roller Assembly 3208 Retaining Ring А80DIN472...

  • Page 43: Lavina®32Ge Control Board Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.22 LAVINA®32GE CONTROL BOARD PARTS Item No. Description Pcs. Item No. Description Pcs. 30313000069 Start Switch 30313000253 Fuse Control board 30313000173 USB charger L32GE24.10.00 assembly kit Emergency stop 30301230275 Screw M4x35DIN967...

  • Page 44: Lavina® 32Ge Engine Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32GE 6/2020 11.24 LAVINA® 32GE ENGINE PARTS Item No. Description Pcs. Kawasaki FX1000V-BS00-S Retaining clamps 11011-7050 Cap - AIR FILTER 11011-7047 Case-AIR FILTER 11013-7044 Primary Element -AIR FILTER 11013-7045 Secondary Element -AIR FILTER 11065-7008 FX 921V-11.00.00...

  • Page 45: Emission Control Warranty Statement

    SORE engine, but Superabrasive Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the SORE owner you should however be aware that Superabrasive Inc. may deny your warranty if your SORE or its part has failed due to abuse, neglect, improper maintenance or unapproved modification.
  • Page 46 Superabrasive Inc. will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

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