External Connections - Bosch Worcester GREENSTAR CDi CLASSIC REGULAR ErP Series Installation, Commissioning And Servicing Instructions

Wall hung rsf gas fired condensing regular boiler
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PRE-INSTALLATION
3.4.2

External connections

NOTICE: Freezing conditions
▶ When the position of the boiler prevents internal
routing, we recommend installing a CondenseSure
siphon to significantly reduce the risk of freezing.
▶ Pipe work length should be kept to a minimum and
the route as vertical as possible.
▶ Weather proof insulation must be used, if not using a
CondenseSure siphon.
NOTICE: Condensate waste
▶ Care should be taken when siting a soak-away to
avoid obstructing existing services.
Continued - Key to condensate illustrations
8
PVCu strap on fitting
9
100mm Ø minimum plastic pipe
10
Drainage holes
11
Limestone chippings
12
Bottom of sealed tube
13
Insulate and increase pipe size
14
Pipe work transition
15
External air break
16
Air gap
17
External rain water pipe into foul water
18
43mm 90 ° male/female bend
*
Condensate trap of 75mm already incorporated into the boiler
If no other discharge method is possible then the use of an externally run
condensate drainage pipe terminating at a suitable foul water discharge
point, or purpose-designed soak away, may be considered. If this
method is chosen then the following measures should be adopted:
▶ Use a CondenseSure siphon to help prevent the condensate freezing.
▶ The external run be kept as short as possible and not exceed three
metres.
▶ The pipe should be run internally as far as possible before going
externally and the pipe diameter should be increased to 32mm
before it passes through the wall to the exterior. The pipe should be
insulated using suitable waterproof and weather resistant insulation,
if not using a CondenseSure siphon.
▶ The external pipe should take the shortest and least exposed route to
the discharge point, and should "fall" as steeply as possible away
from the boiler, with no horizontal runs in which condensate might
stand.
▶ The use of fittings, elbows etc. should be kept to a minimum and any
internal "burrs" on cut pipe work should be removed so that the
internal pipe section is as smooth as possible.
12
FITTING AN EXTERNAL AIR BREAK
• Refer to figure 14 when a rain water down pipe is used to dispose of
condensate.
• An air break must be installed in the 43mm pipe work, between the
boiler condensate outlet and the drainpipe, outside the property, to
avoid flooding during adverse weather conditions.
1
14
Fig. 14 Disposal into a rainwater down pipe
Condensate drainage pipe can be run above or below
ground.
Where the pipe terminates over an open drain or gully, the pipe should
terminate below the grating level, but above water level, in order to
minimise "wind chill" at the open end.
The use of a drain cover (such as those used to prevent blockage by
leaves) may offer further protection from wind chill.
Pipe drainage will be improved if the end is cut at 45 ° as opposed to a
straight cut.
1
14
Fig. 15 External disposal
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13
15
16
18
8
13
25mm min.
6 720 815 723 (2015/05)

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