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Tethered Lead Charging Cable ACI3-E2
OPERATING INSTRUCTIONS
CAS25130E-CU
Tethered Lead Charging Cable ACI3-E2
AC - Electric Vehicle Charging Solution
Operating Instruction – ACI3-E2 – Tethered Lead – Rev. -
Page 1 of 26
EXPORT CODE C
COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES.
PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.
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Summary of Contents for ITT CAS25130E-CU
- Page 1 Tethered Lead Charging Cable ACI3-E2 OPERATING INSTRUCTIONS CAS25130E-CU Tethered Lead Charging Cable ACI3-E2 AC - Electric Vehicle Charging Solution Operating Instruction – ACI3-E2 – Tethered Lead – Rev. - Page 1 of 26 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES.
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Page 2: Imprint
Tethered Lead Charging Cable ACI3-E2 IMPRINT ITT Cannon VEAM Italia S.r.l. Corso Europa 41/43 20045 Lainate (MI), Italy Phone: +39 02 938721 ittcannon.com 2023 © ITT Cannon All rights reserved INFORMATION! This publication is an integral part of the Technical Documentation for the “AC e-mobility Interconnect Solution”... -
Page 3: Revision Overview
Tethered Lead Charging Cable ACI3-E2 REVISION OVERVIEW Revision Date Description Author 13.04.2003 First release A. Zimmermann Table 1: Document Revision Table Operating Instruction – ACI3-E2 – Tethered Lead – Rev. - Page 3 of 26 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION. -
Page 4: Table Of Contents
Tethered Lead Charging Cable ACI3-E2 TABLE OF CONTENTS Imprint ......................2 Revision Overview ..................3 Table of Contents ................... 4 Declaration of Conformity ................5 Information about the Document ..............6 Intended Use ....................7 Overview and Description ................8 Connector Dimensions ACI3-E2 ................ -
Page 5: Declaration Of Conformity
The Tethered lead Charging Cable is in conformity with the relevant harmonization legislation. EU-DECLARATION OF CONFORMITY and UK-DECLARATION OF CONFORMITY are available on request and could be downloaded from ITT Cannon homepage: ittcannon.com/evc Operating Instruction – ACI3-E2 – Tethered Lead – Rev. -... -
Page 6: Information About The Document
Tethered Lead Charging Cable ACI3-E2 INFORMATION ABOUT THE DOCUMENT This document contains important information about transportation, assembly (function), installation, operation, maintenance, and disposal of the Tethered Lead Charging Cable. CAUTION! Non-adherence to the information contained in this document may re- sult in injury or property damage! Always observe and comply with the warning and safety no- tices in this document. -
Page 7: Intended Use
Tethered Lead Charging Cable ACI3-E2 INTENDED USE The Tethered Lead Charging Cable described herein is a cord set with an Equipment Plug ACI3-E2 (Type 2 acc. to IEC 62196-2). Other side of cable is straight cut cable, or prepared with customer defined termination, for easy installation into vehicle. When operated at a charging station, or wall box, in charging mode 3 case A, a charging current of up to 63A (depending on the corresponding tethered lead charging cable) can be supplied for charging electric and hybrid vehicles. -
Page 8: Overview And Description
Tethered Lead Charging Cable ACI3-E2 INFORMATION! Store the documentation required for operating, maintaining, and servicing the Tethered Lead Charging Cable “ACI3-E2” at the point of use, ensuring it is available whenever needed. Further applicable documents are, for example: Declaration of Conformity, drawings, wiring plans, specifications and data sheets, (if available). -
Page 9: Connector Dimensions Aci3-E2
Tethered Lead Charging Cable ACI3-E2 NOTICE! Observe the cross sections of the signal, power and the pro- tective earth conductor for installation/commissioning! Depending on current rating the cross sections differ. Cross sections can be found in applicable specifications re- lated to your type of connector. CONNECTOR DIMENSIONS ACI3-E2 Figure 3: ACI3-E2 Equipment Plug dimensions (Illustration similar) Operating Instruction –... -
Page 10: General Data Of Aci3-E2 Tethered Lead Charging Cable
Tethered Lead Charging Cable ACI3-E2 GENERAL DATA OF ACI3-E2 TETHERED LEAD CHARGING CABLE Description Value DIN EN 62196-1:2015 Applied standard DIN EN 62196-2:2017 Charging mode Mode 3 (IEC 61851:2017) Max. operating temperature +50 °C Min. operating temperature -30 °C Max. operating voltage, depending on Type 250V-AC, 480 V-AC Rated current, depending on Type 20 A, 32 A, 63 A... -
Page 11: Connector Marking
Tethered Lead Charging Cable ACI3-E2 CONNECTOR MARKING The type marking is located on the bottom side of the housing. Figure 5: Connector marking Item Designation Item Designation Manufacturer Conformity marking (EU, UK) Order code VDE marking Characteristics Production site Date of manufacture Table 5: Connector marking explanation Operating Instruction –... -
Page 12: Transportation And Storage
Tethered Lead Charging Cable ACI3-E2 TRANSPORTATION AND STORAGE DELIVERY INFORMATION! Always observe the pictograms on the transport packaging displaying cargo handling information! The type of packaging may vary depending on the component, weight, and selected shipping method Only store the components in dry, enclosed rooms while ob- serving the pictograms on the packaging. -
Page 13: Storage
Tethered Lead Charging Cable ACI3-E2 • Keep unauthorized persons away from the transportation route and as- sembly or installation location. Secure affected areas against access by un- authorized persons. STORAGE INFORMATION! Ensure that packaging and products are not damaged, when stacked. -
Page 14: Installation / Commissioning
Tethered Lead Charging Cable ACI3-E2 INSTALLATION / COMMISSIONING INFORMATION! Observe the general, basic, and special safety and warning no- tices in this document at all times and follow stipulated rules of conduct. All persons assigned with the tasks described herein must have read this document before starting actual work. - Page 15 Tethered Lead Charging Cable ACI3-E2 CAUTION! Injury or property damage possible due to incorrect installation / com- missioning! Incorrect installation/commissioning can result in damage to the components or faults during subsequent operation. Foresee a safe mounting bracket in system to ensure safe storage of Equipment Plug while not used for charging.
- Page 16 Tethered Lead Charging Cable ACI3-E2 NOTICE! The end of system cable to the connection points at the end of the single wires (red framed area in Figure 6), must be pro- tected from dirt and water. • The single wires of the cable must be installed tension free inside the vehicle.
- Page 17 Tethered Lead Charging Cable ACI3-E2 INFORMATION! The protective earth conductor, power lines, signal lines are connected using a cable lug, clamped connection or through crimping. Also see connector specification for cable cross section, wir- ing, and color coding. Operating Instruction – ACI3-E2 – Tethered Lead – Rev. - Page 17 of 26 EXPORT CODE C COMMERCIAL.
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Page 18: Connector Operation
Tethered Lead Charging Cable ACI3-E2 CONNECTOR OPERATION The Tethered Lead Charging Cable is used to connect the electric vehicle and the charging station or the wall box. 1. The Equipment Plug must be plugged into the socket outlet (charging station). 2. - Page 19 Tethered Lead Charging Cable ACI3-E2 DANGER! Danger of death due to electric shock! Injuries due to an electric shock and/or burns are possible and may cause immediate death. • Always check the Tethered Lead Charging Cable and contacts for damage and contamination before use. •...
- Page 20 Tethered Lead Charging Cable ACI3-E2 CAUTION! Misuse of the Tethered Lead Charging Cable can lead to in- terruption of charging, disruption of service or even injuries: Never use high force to plug and unplug the Equipment • Plug. Don’t stress the charging connector with mechanical •...
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Page 21: Transportation And Storage
Tethered Lead Charging Cable ACI3-E2 TRANSPORTATION AND STORAGE NOTICE! Transport and store product in dry and clean environment, without exposure to direct sunlight. Make sure that cord set is securely stored within designated vehicle storage area, out of reach of children and pets or ro- dents. -
Page 22: Servicing
Tethered Lead Charging Cable ACI3-E2 SERVICING CHECKING THE MECHANICAL COMPONENTS Visually inspect all the components of the Tethered Lead Charging Cable at regular intervals (at least once a year) and assess their effectiveness. Do not use if compo- nents are damaged or broken. This visual inspection must include components such as Connection to electric vehicle •... -
Page 23: Cleaning The Components
Tethered Lead Charging Cable ACI3-E2 CLEANING THE COMPONENTS INFORMATION! The manufacturer recommends external cleaning of all com- ponents at regular intervals (depending on the locally preva- lent environmental conditions and level of contamination). Regular cleaning actively promotes maintenance safety and helps to assess effectiveness. -
Page 24: Disposal
Tethered Lead Charging Cable ACI3-E2 DISPOSAL NOTICE! In order to protect the environment, dispose of packaging ma- terials, such as film or cardboard, according to the applicable local environmental protection regulations. Transfer possibly arising residual materials to a certified waste disposal company. -
Page 25: Register Of Illustrations And Tables
Tethered Lead Charging Cable ACI3-E2 REGISTER OF ILLUSTRATIONS AND TABLES Table 1: Document Revision Table ................3 Figure 1: Description and application of Charging mode 3A ........7 Figure 2: Overview of the individual components, mode 3 ........8 Table 2: Individual Components Designation ............8 Figure 3: ACI3-E2 Equipment Plug dimensions (Illustration similar) ...... - Page 26 2023 © ITT Cannon All rights reserved The “ITT Engineered Blocks“ symbol, “ITT” and “Cannon“ are registered trademarks of ITT INC. Specification and other data are based on information available at the time of printing, and are subject to change without notice.
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