Table of Contents
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1
General Information ....................................................................................... 2
1.1
Scope .......................................................................................................................... 2
1.2
Recommended Method of Mounting........................................................................... 2
1.3
Cross Reference ......................................................................................................... 2
2
Connector Components ................................................................................. 3
2.1
Explosion View Shell Assembly (Box Mounting Receptacle) ..................................... 3
2.2
Explosion View Barrel Assembly (Straight Plug) ........................................................ 3
2.3
Explosion View of Universal Endbell / Concept of Shielding ...................................... 4
3
Contacts and Assembly Tools ....................................................................... 5
3.1
Standard Crimp Contacts ........................................................................................... 5
3.2
Crimping Tools ............................................................................................................ 6
3.3
Insertion Tools ............................................................................................................ 7
3.4
Extraction Tools .......................................................................................................... 8
3.5
Pipe Wrench ............................................................................................................... 8
3.6
Operating Instructions for Machined Contacts ........................................................... 8
4
Preparation .................................................................................................... 9
4.1
Dimensions for Single Conductor, Wire Stripping ...................................................... 9
4.2
Wire Stripping Length for System Cable .................................................................... 9
4.3
Preparation of Shielded System Cable ................Fehler! Textmarke nicht definiert.
5
Assembly Instructions .................................................................................. 10
5.1
Overview and Configuration ..................................................................................... 10
5.2
Insertion of Contacts ................................................................................................. 11
5.3
Removal of Contacts ................................................................................................ 13
5.4
Assembly Instruction for the Universal Endbell ........................................................ 13
6
Annex .......................................................................................................... 16
6.1
Useful Hints ............................................................................................................... 16
6.2
Product Safety Information ....................................................................................... 17
7
Brochure ...................................................................................................... 18
Bearbeitet:
Geprüft:
AKU/FA
AKU/FA
ITT Cannon GmbH, D-71384 Weinstadt
CANNON STANDARD
ASSEMBLY AND WIRING INSTRUCTION
CA-BAYONET IP69K
Circular Connector with Protection Class IP69K
Norm:
CAS25092E
Änd.-Stand:
Änd.-Datum:
G5820W
JPE 18.12.2018
page 1 of 20
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Summary of Contents for ITT CA-BAYONET
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Page 1: Table Of Contents
Removal of Contacts ....................13 Assembly Instruction for the Universal Endbell ............13 Annex ......................16 Useful Hints ....................... 16 Product Safety Information ..................17 Brochure ...................... 18 Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 2: General Information
For dimensions of mounting, admissible wall thickness and admissible height of screw head see catalogue and customer drawings. 1.3 Cross Reference Further detailed information about wiring instructions, assembly aids, useful hints and other information see on the Assembly Instruction MS / CA-Bayonet CAS25094E for ITT-Cannon Circular Connectors. Bearbeitet: Geprüft: Norm: Änd.-Stand:... -
Page 3: Connector Components
CA-BAYONET IP69K Circular Connector with Protection Class IP69K 2 Connector Components 2.1 Explosion View Shell Assembly (Box Mounting Receptacle) 2.2 Explosion View Barrel Assembly (Straight Plug) Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 4: Explosion View Of Universal Endbell / Concept Of Shielding
4 of 20 ASSEMBLY AND WIRING INSTRUCTION CAS25092E CA-BAYONET IP69K Circular Connector with Protection Class IP69K 2.3 Explosion View of Universal Endbell / Concept of Shielding Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 5: Contacts And Assembly Tools
030-8614-036 031-8521-030 031-8521-036 25,0 030-8614-010 030-8614-016 031-8521-010 031-8521-016 500 / 0 35,0 030-8614-020 030-8614-026 031-8521-020 031-8521-026 50,0 030-8592-000 030-8592-006 031-8561-000 031-8561-006 030-8614-000 030-8614-006 031-8521-000 031-8521-006 Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 6: Crimping Tools
TH 452 25 / 12 TH 452 TH 452 10 / 20 600 325 600 325 Hydraulic hand crimping tool HPW400U-ITT Order No.: 121586-5257 Hydraulic hand crimping tool for crimping contacts of size 60/100/8, 160/4 and 500/0. Bearbeitet: Geprüft: Norm: Änd.-Stand:... -
Page 7: Insertion Tools
Guide pins allow easy insertion of socket contacts sizes 15S/16S, 15/16 and 25/12 into the insulator. Assemble socket contacts only by using guide pins! Without the use of these guide pins during contact insertion the insulator/contacts are damaged. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 8: Extraction Tools
(wire strands must be visible) no wire strand visible loose wire strand Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 9: Preparation
Remove the protective foil if necessary. Turn over braid and fix it with a tape. Strip the wire insulation cables, see 4.1 Crimp the contacts, see 3.6. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 10: Assembly Instructions
6,5 – 8 Nm 7 – 9 Nm 8 – 10 Nm 11 – 13 Nm 13 – 16 Nm Table1: Permitted clamping torque of endbell, housing Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 11: Insertion Of Contacts
Moisten the contacts with isopropyl alcohol for easier contact insertion. Pre-insert the contacts in the insulator. Contact insertion is started in the center of the insulator. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... - Page 12 After insertion of the contacts, check connector on the mating side to ensure that all contacts are on the same level. Connector with fully assembled contacts. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt...
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Page 13: Removal Of Contacts
Move the shielding ring to the barrel, pay attention to the tooth pitch. Remove the tape Disentangle the shielding braid and arrange it evenly round over the shielding ring. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... - Page 14 5.1, table 1. While tightening the endbell, take care that the cable is secured against twisting. TIPP: Use the mounting adapter or flange shell. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt...
- Page 15 Use screw locking varnish to prevent loosening of the clamping nut if used with high vibration applications. The connector is ready assembled now. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt...
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Page 16: Annex
Extract contact only with the correct tool. Note: according to weight and tension (vibration, acceleration) the cable has to be seized and fixed at the suitable place. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... -
Page 17: Product Safety Information
Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this assembly and wiring instruction. ITT Interconnect Solutions, a Division of ITT Corporation manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. -
Page 18: Brochure
14,5 - 16,6 mm 1 5/8-18UNEF-2B 36,0 16,1 - 18,4 mm 1 5/8-18UNEF-2B 38,2 17,8 - 20,0 mm (*) Die jeweilige Dichtheitsklasse wird im gekuppelten Zustand erreicht. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt... - Page 19 3,0 Nm ±0,2 11 – 13 Nm 34 mm 3,5 Nm ±0,2 13 – 16 Nm 36 mm 3,5 Nm ±0,2 Table 3 Table 4 Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt...
- Page 20 The sizes 16S and 24, as well as the cable modifications for the 5820W 18.12.2018 sizes 16S, 18 and 24 were added in sections 4.1, 5.1 and 7. Bearbeitet: Geprüft: Norm: Änd.-Stand: Änd.-Datum: AKU/FA AKU/FA G5820W JPE 18.12.2018 ITT Cannon GmbH, D-71384 Weinstadt...
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