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ITT PS-00055-CU Operating Instructions Manual

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Jumper Cable
OPERATING INSTRUCTIONS
PS-00055-CU
Jumper Cable
AC - Electric Vehicle Charging Solution
Operating Instruction Jumper Cable Rev. -
Page 1 of 27
EXPORT CODE C
COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES.
PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.

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Summary of Contents for ITT PS-00055-CU

  • Page 1 Jumper Cable OPERATING INSTRUCTIONS PS-00055-CU Jumper Cable AC - Electric Vehicle Charging Solution Operating Instruction Jumper Cable Rev. - Page 1 of 27 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.

  • Page 2: Imprint

    ITT Cannon GmbH Cannonstrasse 1 D-71384 Weinstadt Phone: +49 (0) 7151 699 0 www.ittcannon.com 2019 © ITT Cannon GmbH All rights reserved INFORMATION! This publication is an integral part of the Technical Documentation for the “AC e-mobility Interconnect Solution” and is protected by copyright.

  • Page 3: Revision Overview

    Jumper Cable REVISION OVERVIEW Revision Date Description Author 17.11.2021 First release of document J. Pedrote Table 1: Revision table Operating Instruction Jumper Cable Rev. - Page 3 of 27 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Imprint ......................2 Revision overview ..................3 Table of contents ................... 4 Declaration of Conformity ................6 Information about the document ..............9 Type designation ..................10 Overview and description ................11 User Instruction ....................11 Charging Modes and description ..............12 Connector Dimensions (PLUG) ECCE &...
  • Page 5 Disposal ......................23 Commissioning .................... 24 Commissioning information ................24 Servicing ...................... 26 Checking the mechanical components ............. 26 Checking the electrical components ..............26 Cleaning the components ................. 26 Operating Instruction Jumper Cable Rev. - Page 5 of 27 EXPORT CODE C COMMERCIAL.

  • Page 6: Declaration Of Conformity

    DECLARATION OF CONFORMITY Page 6 of 27 Operating Instruction Jumper Cable Rev. - EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.
  • Page 7 Operating Instruction Jumper Cable Rev. - Page 7 of 27 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.
  • Page 8 Page 8 of 27 Operating Instruction Jumper Cable Rev. - EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.

  • Page 9: Information About The Document

    INFORMATION ABOUT THE DOCUMENT This document contains important information about transportation, assembly (function), installation, operation, and maintenance of the Jumper Cable. CAUTION! Non-adherence to the information contained in this document may re- sult in injury or property damage! Always observe and comply with the warning and safety no- tices in this document.

  • Page 10: Type Designation

    TYPE DESIGNATION Jumper Cable described herein connector system consisting of: Plug Connector ECCE Type 2 (acc. to IEC 62196-3) - EJCV Type 1 (acc. to IEC 62196) ECCV Type 2 (acc. to IEC 62196) GBCV (acc. to GB/T 20234) GBCE (acc. to GB/T 20234 MODE 3) - EJCV Type 1 (acc.

  • Page 11: Overview And Description

    OVERVIEW AND DESCRIPTION The Jumper Cable consists of the following individual components which - within the overall scope of functioning - represent the interface between the charging infrastructure and the vehicle being charged: • Connector system Plug - ECCE Type 2 or GBCE •...

  • Page 12: Charging Modes And Description

    CHARGING MODES AND DESCRIPTION Charging mode 3B In charging mode 3B, a mobile AC charging cable is required (Jumper Cable), which has a connector at both ends. One end, the vehicle charging plug, is inserted into the inlet of the vehicle. The other end of the charging cable, the infrastructure charging connector, is inserted into the charging socket of the charging station.

  • Page 13: Connector Dimensions (Plug) Ecce & Gbce

    CONNECTOR DIMENSIONS (PLUG) ECCE & GBCE ECCE Figure 3: ECCE (Plug) Connector GBCE Figure 4: GBCE (Plug) Connector Description ECCE GBCE Width (A) ~ 58 mm ~ 58 mm Length (B) ~ 243 mm ~ 243 mm Height (C) ~ 52 mm ~ 70 mm Weight (without cable) 0.5 kg...

  • Page 14: Connector Dimensions (Connector) Ejcv & Eccv

    CONNECTOR DIMENSIONS (CONNECT OR) EJCV & ECCV EJCV Figure 5: EJCV (Connector) Connector ECCV Figure 6: ECCV (Connector) Connector Description EJCV ECCV Width (A) ~ 58 mm ~ 70 mm Length (B) ~ 231 mm ~ 234 mm Height (C) ~ 68 mm ~ 63 mm Weight (without cable)

  • Page 15: Connector Dimensions (Connector) Gbcv & J2Ce

    CONNECTOR DIMENSIONS (CONNECT OR) GBCV GBCV Figure 7: GBCV (Connector) Connector Description GBCV J2CE Width (A) ~ 58 mm ~ 58 mm Length (B) ~ 232 mm ~ 231 mm Height (C) ~ 70 mm ~ 68 mm Weight (without cable) 0.5 kg 0.5 kg Table 5: Connector Dimensions for (Connector) GBCV and J2CE...

  • Page 16: General Data Of Ecce (Plug) & Ejcv (Connector)

    GENERAL DATA OF ECCE (PLUG) & EJCV (CONNECTOR) Description Value Applied standard IEC 62196-1 & 2 Charging mode Mode 2 & 3B (IEC 61851) Max. operating temperature +50 °C Min. operating temperature -30 °C Max. operating voltage 240 V-AC Rated current 20 A, 32 A Max.

  • Page 17: General Data Of Ecce (Plug) & Eccv (Connector)

    GENERAL DATA OF ECCE (PLUG) & ECCV (CONNECTOR) Description Value Applied standard IEC 62196-2 Charging mode Mode 2 & 3B (IEC 61851) Max. operating temperature +50 °C Min. operating temperature -30 °C 240 V-AC (Single phase) Max. operating voltage 480 V-AC (Three phase) Rated current 20 A, 32 A, 63A Max.

  • Page 18: General Data Of Ecce (Plug) & Gbcv (Connector)

    GENERAL DATA OF ECCE (PLUG) & GBCV (CONNECTOR) Description Value Applied standard IEC 62196-2 & GB-T 20234 Charging mode Mode 2 & 3B (IEC 61851) Max. operating temperature +50 °C Min. operating temperature -30 °C 240 V-AC (Single phase) Max. operating voltage 440 V-AC (Three phase) Rated current 10 A, 16 A, 32 A...

  • Page 19: General Data Of Gbce (Plug) & Ejcv (Connector)

    GENERAL DATA OF GBCE (PLUG) & EJCV (CONNECTOR) Description Value Applied standard IEC 62196-1 & GB-T 20234 Charging mode Mode 2 & 3B (IEC 61851) Max. operating temperature +50 °C Min. operating temperature -30 °C Max. operating voltage 240 V-AC (Single phase) Rated current 10 A, 16 A, 32 A Max.

  • Page 20: General Data Of Gbce (Plug) & Gbcv (Connector)

    Description Value Applied standard IEC 62196-2 & GB-T 20234 Charging mode Mode 2 & 3B (IEC 61851) Max. operating temperature +50 °C Min. operating temperature -30 °C 240 V-AC (Single phase) Max. operating voltage 440 V-AC (Three phase) Rated current 10 A, 16 A, 32 A Max.

  • Page 21: Connector Marking

    Description Value Applied standard GB-T 20234 Charging mode Mode 2 & 3B (IEC 61851) Max. operating temperature +50 °C Min. operating temperature -30 °C 250 V-AC (Single phase) Max. operating voltage 440 V-AC (Three phase) Rated current 10 A, 16 A, 32 A Max.
  • Page 22 The type marking is located on the right side of the housing. Figure 14: Connector marking Item Designation Item Designation Manufacturer Date of manufacture Order code CE marking Characteristics Intertek marking Page 22 of 27 Operating Instruction Jumper Cable Rev. - EXPORT CODE C COMMERCIAL.

  • Page 23: Transportation And Storage

    TRANSPORTATION AND STORAGE DELIVERY INFORMATION! Always observe the pictograms on the transport packaging displaying cargo handling information! The type of packaging may vary depending on the component, weight, and selected shipping method Only store the components in dry, enclosed rooms while ob- serving the pictograms on the packaging.

  • Page 24: Commissioning

    COMMISSIONING COMMISSIONING INFORMATION INFORMATION! Observe the general, basic, and special safety and warning no- tices in this document at all times and follow stipulated rules of conduct. All persons assigned with the tasks described herein must have read this document before starting actual work. DANGER! Danger of death due to electric shock! Modifications (of any kind) to components of the...
  • Page 25 CAUTION! Injury or property damage possible due to incorrect commissioning! Incorrect commissioning can result in damage to the components or faults during subsequent operation. NOTICE! Observe the minimum bending radii of the cables when the Jumper Cable is in use. Static application--------------------------------- 5 x D Dynamic application--------------------------- 15 x D Incorrect use caused by torsional stress together with simul-...

  • Page 26: Servicing

    SERVICING CHECKING THE MECHANICAL COMPONENTS Visually inspect all the components of the Jumper Cable at regular intervals (at least once a year) and assess their effectiveness. This visual inspection must include components such as • Charging Plug/Connector • Cable CHECKING THE ELECTRICAL COMPONENTS Visually inspect all the electrical components of the Jumper Cable at regular in- tervals (at least once a year) and assess their effectiveness.
  • Page 27 All rights reserved The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT”, ”Veam”, and “Cannon“ are registered trademarks of ITT INC. Specification and other data are based on information available at the time of printing, and are subject to change without notice.

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