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Tethered Lead Charging Cable ACI3-T2
OPERATING INSTRUCTIONS
CAS25129E-CU
Tethered Lead Charging Cable ACI3-T2
AC - Electric Vehicle Charging Solution
Operating Instruction – ACI3-T2 – Tethered Lead – Rev. -
Page 1 of 27
EXPORT CODE C
COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES.
PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION.
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Summary of Contents for ITT CAS25129E-CU
- Page 1 Tethered Lead Charging Cable ACI3-T2 OPERATING INSTRUCTIONS CAS25129E-CU Tethered Lead Charging Cable ACI3-T2 AC - Electric Vehicle Charging Solution Operating Instruction – ACI3-T2 – Tethered Lead – Rev. - Page 1 of 27 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES.
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Page 2: Imprint
Tethered Lead Charging Cable ACI3-T2 IMPRINT ITT Cannon VEAM Italia S.r.l. Corso Europa 41/43 20045 Lainate (MI), Italy Phone: +39 02 938721 ittcannon.com 2023 © ITT Cannon INFORMATION! This publication is an integral part of the Technical Documentation for the “AC e-mobility Interconnect Solution”... -
Page 3: Revision Overview
Tethered Lead Charging Cable ACI3-T2 REVISION OVERVIEW Revision Date Description Author 13.04.2023 First release A. Zimmermann Table 1: Document Revision Table Operating Instruction – ACI3-T2 – Tethered Lead – Rev. - Page 3 of 27 EXPORT CODE C COMMERCIAL. RESTRICTED TO EMBARGOED COUNTRIES AND DENIED PARTIES. PRINTED COPIES ARE NOT MAINTAINED TO LATEST REVISION. -
Page 4: Table Of Contents
Tethered Lead Charging Cable ACI3-T2 TABLE OF CONTENTS Imprint ......................2 Revision Overview ..................3 Table of Contents ................... 4 Declaration of Conformity ................5 Information about the Document ..............6 Intended Use ....................7 Overview and Description ................9 Connector Dimensions ACI3-T2 ................ -
Page 5: Declaration Of Conformity
The Tethered lead Charging Cable is in conformity with the relevant harmonization legislation. EU-DECLARATION OF CONFORMITY and UK-DECLARATION OF CONFORMITY are available on request and could be downloaded from ITT Cannon homepage: ittcannon.com/evc Operating Instruction – ACI3-T2 – Tethered Lead – Rev. -... -
Page 6: Information About The Document
Tethered Lead Charging Cable ACI3-T2 INFORMATION ABOUT THE DOCUMENT This document contains important information about transportation, assembly (function), installation, operation, maintenance, and disposal of the Tethered Lead Charging Cable. CAUTION! Non-adherence to the information contained in this document may re- sult in injury or property damage! Always observe and comply with the warning and safety no- tices in this document. -
Page 7: Intended Use
Tethered Lead Charging Cable ACI3-T2 INTENDED USE The Tethered Lead Charging Cable described herein is a cord set with a Vehicle Con- nector ACI3-T2 (Type 2 acc. to IEC 62196-2). Other side of cable is straight cut cable, or prepared with customer defined termination, for easy installation into charging station or into mode 2 cord set. - Page 8 Tethered Lead Charging Cable ACI3-T2 Figure 1: Description and application of Charging mode 2B Figure 2: Description and application of Charging mode 3C INFORMATION! Store the documentation required for operating, maintaining, and servicing the Tethered Lead Charging Cable “ACI3-T2” at the point of use, ensuring it is available whenever needed.
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Page 9: Overview And Description
Tethered Lead Charging Cable ACI3-T2 OVERVIEW AND DESCRIPTION The Tethered Lead Charging Cable consists of the following individual components which - within the overall scope of functioning - represent the interface between the charging infrastructure and the vehicle being charged: Vehicle Connector - ACI3-T2 Type 2 •... -
Page 10: Connector Dimensions Aci3-T2
Tethered Lead Charging Cable ACI3-T2 NOTICE! Observe the cross sections of the signal, power and the pro- tective earth conductor for installation/commissioning! Depending on current rating the cross sections differ. Cross sections can be found in applicable specifications re- lated to your type of connector. CONNECTOR DIMENSIONS ACI3-T2 Figure 5: ACI3-T2 Vehicle Connector dimensions (Illustration similar) Page 10 of 27... -
Page 11: General Data Tethered Lead Charging Cable
Tethered Lead Charging Cable ACI3-T2 GENERAL DATA TETHERED LEAD CHARGING CABLE Description Value DIN EN 62196-1:2015 Applied standard DIN EN 62196-2:2017 Charging mode Mode 2 & 3 (IEC 61851:2017) Max. operating temperature +40 °C Min. operating temperature -30 °C Max. operating voltage, depending on Type 250V-AC, 480 V-AC Rated current, depending on Type 20 A, 32 A, 63 A... -
Page 12: Connector Marking
Tethered Lead Charging Cable ACI3-T2 CONNECTOR MARKING The type marking is located on the bottom side of the housing. Graphical expression for identification of vehicles and infrastructures compatibil- ity for consumer information on EV power supply is located on top Vehicle Con- nectors Figure 7: Connector marking Item... -
Page 13: Transportation And Storage
Tethered Lead Charging Cable ACI3-T2 TRANSPORTATION AND STORAGE DELIVERY INFORMATION! Always observe the pictograms on the transport packaging displaying cargo handling information! The type of packaging may vary depending on the component, weight, and selected shipping method Only store the components in dry, enclosed rooms while ob- serving the pictograms on the packaging. -
Page 14: Storage
Tethered Lead Charging Cable ACI3-T2 • Keep unauthorized persons away from the transportation route and as- sembly or installation location. Secure affected areas against access by un- authorized persons. STORAGE INFORMATION! Ensure that packaging and products are not damaged, when stacked. -
Page 15: Installation / Commissioning
Tethered Lead Charging Cable ACI3-T2 INSTALLATION / COMMISSIONING INFORMATION! Observe the general, basic, and special safety and warning no- tices in this document at all times and follow stipulated rules of conduct. All persons assigned with the tasks described herein must have read this document before starting actual work. - Page 16 Tethered Lead Charging Cable ACI3-T2 CAUTION! Injury or property damage possible due to incorrect installation / com- missioning! Incorrect installation/commissioning can result in damage to the components or faults during subsequent operation. Foresee a safe mounting bracket in system to ensure safe storage of Vehicle Connector while not used for charging.
- Page 17 Tethered Lead Charging Cable ACI3-T2 NOTICE! The end of system cable to the connection points at the end Figure 8 of the single wires (red framed area in ), must be pro- tected from dirt and water. • The single wires of the cable must be installed tension free inside the charging station, ICCB or IC- CPD.
- Page 18 Tethered Lead Charging Cable ACI3-T2 INFORMATION! The protective earth conductor, power lines, signal lines are connected using a cable lug, clamped connection or through crimping. Also see connector specification for cable cross section, wir- ing, and color coding. Page 18 of 27 Operating Instruction –...
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Page 19: Connector Operation
Tethered Lead Charging Cable ACI3-T2 CONNECTOR OPERATION The Tethered Lead Charging Cable is used to connect the electric vehicle and the charging station or the Standard Socket Outlet. 1. The Vehicle Connector must be plugged into the charging inlet (vehicle). 2. - Page 20 Tethered Lead Charging Cable ACI3-T2 DANGER! Danger of death due to electric shock! Injuries due to an electric shock and/or burns are possible and may cause immediate death. • Always check the Tethered Lead Charging Cable and contacts for damage and contamination before use. •...
- Page 21 Tethered Lead Charging Cable ACI3-T2 CAUTION! Misuse of the Tethered Lead Charging Cable can lead to in- terruption of charging, disruption of service or even injuries: Never use high force to plug and unplug the Vehicle • Connector or Standard Plug. Don’t stress the Tethered Lead Charging Cable with me- •...
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Page 22: Transportation And Storage
Tethered Lead Charging Cable ACI3-T2 TRANSPORTATION AND STORAGE NOTICE! Transport and store product in dry and clean environment, without exposure to direct sunlight. Make sure that mode 2 cord set is out of reach of children and pets or rodents. CAUTION! Insecure storage and transportation of the mode 2 cord set can lead to damages, or even injuries:... -
Page 23: Servicing
Tethered Lead Charging Cable ACI3-T2 SERVICING CHECKING THE MECHANICAL COMPONENTS Visually inspect all the components of the Tethered Lead Charging Cable at regular intervals (at least once a year) and assess their effectiveness. Do not use if compo- nents are damaged or broken. This visual inspection must include components such as Standard Plug •... -
Page 24: Cleaning The Components
Tethered Lead Charging Cable ACI3-T2 CLEANING THE COMPONENTS INFORMATION! The manufacturer recommends external cleaning of all com- ponents at regular intervals (depending on the locally preva- lent environmental conditions and level of contamination). Regular cleaning actively promotes maintenance safety and helps to assess effectiveness. -
Page 25: Disposal
Tethered Lead Charging Cable ACI3-T2 DISPOSAL NOTICE! In order to protect the environment, dispose of packaging ma- terials, such as film or cardboard, according to the applicable local environmental protection regulations. Transfer possibly arising residual materials to a certified waste disposal company. -
Page 26: Register Of Illustrations And Tables
Tethered Lead Charging Cable ACI3-T2 REGISTER OF ILLUSTRATIONS AND TABLES Table 1: Document Revision Table ................3 Figure 1: Description and application of Charging mode 2B ........8 Figure 2: Description and application of Charging mode 3C ........8 Figure 3: Overview of the individual components, mode 3 ........9 Figure 4: Overview of the individual components, mode 2 ........ - Page 27 2023 © ITT Cannon All rights reserved The “ITT Engineered Blocks“ symbol, “ITT” and “Cannon“ are registered trademarks of ITT INC. Specification and other data are based on information available at the time of printing, and are subject to change without notice.
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