Riello RDB4.2 FIREBIRD C58/200K Installation, Use And Maintenance Instructions

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Installation, use and maintenance instructions
Kerosene burners
One stage operation
CODE
20037577
20039514
20037712
MODEL
RDB4.2 FIREBIRD C58 / 200K
RDB4.2 FIREBIRD C73 / 250K
RDB4.2 FIREBIRD C100 / 310K
TYPE
490 T59
490 T61
490 T61
20037625 (4) - 05/2012

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Summary of Contents for Riello RDB4.2 FIREBIRD C58/200K

  • Page 1 Installation, use and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 20037577 RDB4.2 FIREBIRD C58 / 200K 490 T59 20039514 RDB4.2 FIREBIRD C73 / 250K 490 T61 20037712 RDB4.2 FIREBIRD C100 / 310K 490 T61 20037625 (4) - 05/2012...
  • Page 3: Table Of Contents

    Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Danger: live components ..............................4 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance Manufacturer ..5 2.3.1 Information and general instructions..........................
  • Page 4 Contents Notes on safety for the maintenance..........................21 Maintenance programme ..............................21 9.2.1 Maintenance frequency ..............................21 9.2.2 Maintenance position ..............................21 9.2.3 Checking and cleaning ..............................21 10 Faults / Solutions ..................................23 20037625...
  • Page 5: Declaration

    Declaration Declaration Declaration of conformity in accordance with ISO / IEC 17050-1 Manufacturer: RIELLO S.p.A. Address: Via Pilade Riello, 7 37045 Legnago (VR) Product: Kerosene burners Model: RDB4.2 FIREBIRD C58 / 200K RDB4.2 FIREBIRD C73 / 250K RDB4.2 FIREBIRD C100 / 310K...
  • Page 6: Information And General Warnings

    Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction 2.1.3 Danger: live components The instruction manual supplied with the burner: This symbol indicates operations which, if not car-  is an integral and essential part of the product and must not ried out correctly, lead to electric shocks with le- be separated from it;...
  • Page 7: Guarantee And Responsibility

    All components within the hydraulic circuit suitable for manual, operating negligence, incorrect installa- bio fuel use and supplied by Riello will be identified as Bio com- tion and carrying out of non authorised modifica- patible. No warranty is given in relation to the use of components...
  • Page 8: Information And General Instructions

    Bio fuel delivery. If this is not completed then due to the In no event shall Riello (and its subsidiaries) be liable for any in- hydroscopic nature of Bio fuel, it will effectively clean the...
  • Page 9: Safety And Prevention

    Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations.
  • Page 10: Technical Description Of The Burner

    In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil 4 pin plug unit..............No. 1 lines suitable for bio fuel use. Air intake unit ..............No. 1 Please contact Riello for further information. 20037625...
  • Page 11: Burner Dimensions

    Technical description of the burner Burner dimensions Flange Burner D1844 Type 490T59 490T61 Fig. 2 Firing rates The burner delivery must be selected within area of the diagrams combustion chamber. The intersection of these two lines is the (Fig. 3). This area is called firing rates and provides the maximum work point which must lie within the firing rates.
  • Page 12: Installation

    Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations.
  • Page 13: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer

    30%" within the burner technical manual). be suitable for bio fuel use (check with Riello if in doubt).  If a Bio blend is in use the installer must seek information...
  • Page 14: Boiler Fixing

    Installation Boiler fixing  Put on the flange 1)(Fig. 7) the screw and two nuts.  Widen, if necessary, the insulating gasket holes 5)( Fig. 6).  Fix the flange 1)(Fig. 8) to the boiler door 4) using screws 2) and (if necessary) the nuts 3) interposing the insulating gas- ket 5).
  • Page 15: Hydraulic Systems

    In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 10 Key (Fig. 10)
  • Page 16: One Pipe System

    Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 11 - Fig. 12) and a secondary filter (60 ...
  • Page 17: Two Pipe System

    You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 13) and a secondary filter (60  for gas oil and 15  for kerosene) are used to protect the burner pump and nozzle from contamination.
  • Page 18: Electrical System

    Electrical system Electrical system Notes on safety for the electrical wiring  The electrical wiring must be carried out with the electrical supply disconnected.  Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
  • Page 19: Electrical Wiring

    Electrical system Electrical wiring 7.2.1 Control box 50Hz - 230V This operation must be performed with the burner turned off and mains power disconnected. DANGER Main switch To remove the control box (Fig. 15) from the burner follow of the T6 A istruction: ...
  • Page 20: Start-Up, Calibration And Operation Of The Burner

    Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
  • Page 21: Pump Pressure

    Start-up, calibration and operation of the burner Pump pressure The pump leaves the factory set for kerosene working. For gas oil increase pressure 8 bar: pressure suitable for kerosene in most cases. 12 bar: pressure suitable for gas oil in most cases. 10 bar: maximum pressure for kerosene.
  • Page 22: Burner Start-Up Cycle

    Start-up, calibration and operation of the burner Burner start-up cycle Normal Lock-out due to failure to light Thermostat Motor Ignition transformer Valve Flame Lock-out lamp ~ 5s ~ 12s ~ 12s D5229 Fig. 19 Lock out is indicated by a lamp on the control box 3)(Fig. 1 to page 8).
  • Page 23: Maintenance

    Maintenance Maintenance Notes on safety for the maintenance The periodic maintenance is essential for the good operation, Before carrying out any maintenance, cleaning or checking oper- safety, yield and duration of the burner. ations: It allows you to reduce consumption and polluting emissions and to keep the product in a reliable state over time.
  • Page 24 In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. Fuel tank If water or contamination is present within the fuel tank, it is es- sential that this is removed before the equipment is to be used.
  • Page 25 Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or incorrect pushing the reset button.
  • Page 28 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.rielloburners.com Subject to modifications...

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