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Summary of Contents for Riello CAMRAY5 65/90B
- Page 1 Installation, use and maintenance instructions Kerosene burners One stage operation CODE BOULTER CODE MODEL TYPE 3748355 8-716-107-188 CAMRAY5 65/90B 483T50 3748455 8-716-107-282 CAMRAY5 40/65 - C55 484T50 2902447 (19) - 02/2015...
- Page 2 Original instructions...
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Page 3: Table Of Contents
Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Other symbols................................. 4 2.1.4 Delivery of the system and the instruction manual ......................5 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance Manufacturer .. - Page 4 Contents Maintenance ....................................22 Notes on safety for the maintenance..........................22 Maintenance programme ..............................22 9.2.1 Maintenance frequency ..............................22 9.2.2 Checking and cleaning ..............................22 Opening the burner ...............................23 10 Faults - Probable causes - Solutions ............................24 2447...
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Page 5: Declaration
The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001. Legnago, 03.09.2014 Executive General Manager Research & Development Director RIELLO S.p.A. - Burner Department RIELLO S.p.A. - Burner Department Mr. U. Ferretti Mr. R. Cattaneo... -
Page 6: Information And General Warnings
Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction WARNING: MOVING PARTS The instruction manual supplied with the burner: This symbol indicates that you must keep limbs ➤ is an integral and essential part of the product and must not away from moving mechanical parts;... -
Page 7: Delivery Of The System And The Instruction Manual
All components within the hydraulic circuit suitable for burner is integral and complete. bio fuel use and supplied by Riello will be identified as Bio com- patible. No warranty is given in relation to the use of components Failure to observe the information given in this which are not so identified with bio fuel blends. -
Page 8: Guidance For The Use Of Bio Fuel Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer
To ensure consistency, the supplier of the fuel must be able to In no event shall Riello (and its subsidiaries) be liable for any in- demonstrate compliance with a recognised Quality Control and... -
Page 9: Safety And Prevention
Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations. -
Page 10: Technical Description Of The Burner
Technical description of the burner Technical description of the burner Technical data Type 483 T50 484 T50 Output - Thermal power 1.8 - 3.4 kg/h 1.2 - 2.2 kg/h (with air at 20 °C) 21.6 - 40.6 kW 14.4 - 26.3 kW Fuel Kerosene, viscosity 1.6 –... -
Page 11: Burner Equipment
In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. Burner dimensions BF version Flange Burner ø... -
Page 12: Firing Rates
Technical description of the burner Firing rates The MAXIMUM OUTPUT is chosen from within the diagram area The work point may be found by plotting a vertical line from the (Fig. 4). desired delivery and a horizontal line from the pressure in the combustion chamber. -
Page 13: Installation
Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations. -
Page 14: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer
➤ The burner hydraulic components and flexible oil lines must burner technical manual). be suitable for bio fuel use (check with Riello if in doubt). ➤ If a Bio blend is in use the installer must seek information Riello have carefully chosen the specification of the bio com-... -
Page 15: Boiler Fixing
Installation Boiler fixing ➤ Fix the bolt 6) and nut 7) onto the flange 1) as in Fig. 7. ➤ Fix the flange 1) to the appliance 4) using the supplied bolts 2) and nuts 3) with the gasket 5) in-between as in Fig. 8. ➤... - Page 16 Installation The combustion air supply is through a flexible or rigid pipe con- nected to the air intake. Consequently, you must comply with the following requirements and instructions: ➤ The combustion air intake tube must be: - fastened securely to the burner; - made of a suitable material, with temperature characteris- tics in the range - 30 °C to 80 °C;...
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Page 17: Hydraulic Systems
2)(Fig. 13), screw the by-pass screw 3), supplied as Bio blend, it will be essential to use flexible oil burner equipment and then screw the return hose. lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 13 Key (Fig. 13) Suction line... -
Page 18: One Pipe System
Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 14 - Fig. 15) and a secondary filter (60 µ... -
Page 19: Two Pipe System
You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 16) and a secondary filter (60 µ for gas oil and 15 µ for kerosene) are used to protect the burner pump and nozzle from contamination. -
Page 20: Electrical System
Electrical system Electrical system Notes on safety for the electrical wiring ➤ The electrical wiring must be carried out with the electrical supply disconnected. ➤ Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination. -
Page 21: Electrical Wiring
Electrical system Electrical wiring 7.2.1 Control box 50Hz - 230V This operation must be performed with the burner turned off and mains power disconnected. DANGER To remove the control box (Fig. 18) from the burner follow of the Main switch istruction: T6 A ➤... -
Page 22: Start-Up, Calibration And Operation Of The Burner
Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices. -
Page 23: Air Damper Adjustment
Start-up, calibration and operation of the burner Air damper adjustment The air damper is set in factory. This regulation is purely indica- All these conditions may require a different air damper setting. tive. Each installation however, has its own unpredictable working conditions: actual nozzle output;... -
Page 24: Maintenance
Check to make sure that no dust has accumulated inside the fan lines suitable for bio fuel use. or on its blades, as this condition will cause a reduction in the air Please contact Riello for further information. flow rate and provoke polluting combustion. Fuel tank... -
Page 25: Opening The Burner
Maintenance Boiler Allow the burner to work for 10 min. and then check the combus- tion readings with the parameters indicated within the appliance Clean the boiler as indicated in the appliance accompanying in- instruction manual. Then carry out a combustion check verify- structions in order to maintain all the original combustion charac- ing: teristics intact, especially the flue gas temperature and... -
Page 26: Faults - Probable Causes - Solutions
Faults - Probable causes - Solutions Faults - Probable causes - Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or incorrect pushing the reset button. - Page 28 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.riello.com Subject to modifications...
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