Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Danger: live components ..............................4 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance Manufacturer ..5 2.3.1 Information and general instructions..........................
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Contents Maintenance ....................................22 Notes on safety for the maintenance..........................22 Maintenance programme ..............................22 9.2.1 Maintenance frequency ..............................22 9.2.2 Checking and cleaning ..............................22 10 Faults / Solutions ..................................23 20026404...
Address: Via Pilade Riello, 7 37045 Legnago (VR) Product: Kerosene burner Model: RDB 3.2 WORCESTER GREENSTAR 32/50 These products are in compliance with the following Technical Standard: EN 12100 EN 267 and according to the European Directives: 2006/42/EC Machine Directive...
Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction 2.1.3 Danger: live components The instruction manual supplied with the burner: This symbol indicates operations which, if not car- is an integral and essential part of the product and must not ried out correctly, lead to electric shocks with le- be separated from it;...
All components within the hydraulic circuit suitable for manual, operating negligence, incorrect installa- bio fuel use and supplied by Riello will be identified as Bio com- tion and carrying out of non authorised modifica- patible. No warranty is given in relation to the use of components...
Bio fuel delivery. If this is not completed then due to the In no event shall Riello (and its subsidiaries) be liable for any in- hydroscopic nature of Bio fuel, it will effectively clean the...
Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations.
In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. 20026404...
Technical description of the burner Burner dimensions D1844 Fig. 2 Firing rates The maximum output is chosen from within the diagram area The work point may be found by plotting a vertical line from the (Fig. 3). desired delivery and a horizontal line from the pressure in the combustion chamber.
Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations.
The burner hydraulic components and flexible oil lines must burner technical manual). be suitable for bio fuel use (check with Riello if in doubt). If a Bio blend is in use the installer must seek information Riello have carefully chosen the specification of the bio...
Installation Boiler fixing D5012 Fig. 7 Put on the flange 1)(Fig. 6) the screw and two nuts. Widen, if necessary, the insulating gasket holes (5), (see Fig. 7). E9107 Fix the flange 1)(Fig. 8) to the boiler door 4) using screws 2) and (if necessary) the nuts 3) interposing the insulating gas- Fig.
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Installation BF Application Under no circumstances should the air’s entry in the hose intake area be obstructed. The temperature of the incoming air must not The hose must not be blocked in any way or exceed 70 °C. feature a shutting device (valves, mem- WARNING CAUTION...
In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 14 Key (Fig. 14)
Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 15 - Fig. 16) and a secondary filter (60 ...
You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 17) and a secondary filter (60 for gas oil and 15 for kerosene) are used to protect the burner pump and nozzle from contamination.
Electrical system Electrical system Notes on safety for the electrical wiring The electrical wiring must be carried out with the electrical supply disconnected. Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
Electrical system Electrical wiring TESTING: 50Hz - 230V Check the shut-down of the burner by opening the thermostats and the lock-out by darkening the photoresistance. 7.2.1 Control box Main switch This operation must be performed with the burner turned off and mains power disconnected. DANGER To remove the control box (Fig.
Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
Start-up, calibration and operation of the burner Nozzles installation The burner complies with the emission requirements of the The use of nozzles other than those specified by EN 267 standard. manufacturer inadequate regular In order to guarantee that emissions do not vary, recommended maintenance may result into emission limits non- and/or alternative nozzles specified by the manufacturer in the In- conforming to the values set forth by the...
Start-up, calibration and operation of the burner Air damper adjustment The settings indicated in the schedule refer to the combustion- Each installation however, has its own unpredictable working chamber with “zero” depression. This regulation is purely indica- conditions: actual nozzle output; positive or negative pressure in tive.
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Burner lines suitable for bio fuel use. Check for excess wear or loose screws and clean the outside of Please contact Riello for further information. the burner. Fuel tank If water or contamination is present within the fuel tank, it is es- Check to make sure that no dust has accumulated inside the fan sential that this is removed before the equipment is to be used.
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Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or incorrect pushing the reset button.