Riello RDB 3.2 50/70 Mistral Installation, Use And Maintenance Instructions

Kerosene burner

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Installation, use and maintenance instructions
Kerosene burner
One stage operation
CODE
MODEL
TYPE
20038423
RDB 3.2 50/70 Mistral
490T61
20038579 (7) - 09/2022

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Summary of Contents for Riello RDB 3.2 50/70 Mistral

  • Page 1 Installation, use and maintenance instructions Kerosene burner One stage operation CODE MODEL TYPE 20038423 RDB 3.2 50/70 Mistral 490T61 20038579 (7) - 09/2022...
  • Page 3: Table Of Contents

    Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Danger: live components ..............................4 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 10% where gas oil use is permitted by the appliance Manufacturer ..5 2.3.1 Information and general instructions..........................
  • Page 4 Contents Notes on safety for the maintenance..........................22 Maintenance programme ..............................22 9.2.1 Maintenance frequency ..............................22 9.2.2 Checking and cleaning ..............................22 9.2.3 Maintenance position ..............................23 9.2.4 Safety components................................23 10 Faults / Solutions ..................................24 20038579...
  • Page 5: Declaration

    Declaration Declaration Declaration of Conformity in accordance with ISO / IEC 17050-1 These products are in compliance with the following Technical Standards: • EN 12100 • EN 267 According to the European Directives: 2006/42/EC Machine Directive 2014/35/EU Low Voltage Directive EMC 2014/30/EU Electromagnetic Compatibility The quality is guaranteed by a quality and management system certified in accordance with ISO 9001:2015.
  • Page 6: Information And General Warnings

    Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction 2.1.3 Danger: live components The instruction manual supplied with the burner: This symbol indicates operations which, if not car-  is an integral and essential part of the product and must not ried out correctly, lead to electric shocks with le- be separated from it;...
  • Page 7: Guarantee And Responsibility

    All components within the hydraulic circuit suitable for manual, operating negligence, incorrect installa- bio fuel use and supplied by Riello will be identified as Bio com- tion and carrying out of non authorised modifica- patible. No warranty is given in relation to the use of components...
  • Page 8: Information And General Instructions

    If this is not completed then due to the hydro- In no event shall Riello (and its subsidiaries) be liable for any in- scopic nature of Bio fuel, it will effectively clean the tank,...
  • Page 9: Safety And Prevention

    Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations.
  • Page 10: Technical Description Of The Burner

    In case of use with gas oil containing up to 10% Bolts for flange to be fixed to boiler........No. 4 Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. 20038579...
  • Page 11: Burner Dimensions

    Technical description of the burner Burner dimensions D1844 Fig. 2 Firing rates The burner delivery must be selected within area of the diagrams combustion chamber. The intersection of these two lines is the (Fig. 3). This area is called firing rates and provides the maximum work point which must lie within the firing rates.
  • Page 12: Installation

    Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations.
  • Page 13: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 10% Where Gas Oil Use Is Permitted By The Appliance Manufacturer

     The burner hydraulic components and flexible oil lines must burner technical manual). be suitable for bio fuel use (check with Riello if in doubt).  If a Bio blend is in use the installer must seek information Riello have carefully chosen the specification of the bio com-...
  • Page 14: Boiler Fixing

    Installation Boiler fixing  Put on the flange 1)(Fig. 7) the screw and two nuts.  Widen, if necessary, the insulating gasket holes 5)(Fig. 6).  Fix the flange 1)(Fig. 8) to the boiler door 4) using screws 2) and (if necessary) the nuts 3) interposing the insulating gas- ket 5).
  • Page 15 Installation BF Application The temperature of the incoming air must not exceed 70 °C. CAUTION For correct BF application, the burner must be in- stalled on an appropriate BF boiler. WARNING In case of BF applications an optional snorkel and gasket are available replacing (A) with (B).
  • Page 16: Hydraulic Systems

    In case of use with gas oil containing up to 10% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 11 Key (Fig. 11)
  • Page 17: One Pipe System

    Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 12 - Fig. 13) and a secondary filter (60 ...
  • Page 18: Two Pipe System

    You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 14) and a secondary filter (60  for gas oil and 15  for kerosene) are used to protect the burner pump and nozzle from contamination.
  • Page 19: Electrical System

    Electrical system Electrical system Notes on safety for the electrical wiring  The electrical wiring must be carried out with the electrical supply disconnected.  Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
  • Page 20: Electrical Wiring

    Electrical system Electrical wiring ~ 50Hz - 230V Main switch TO BE DONE BY THE INSTALLER Safety thermostat Remote lock-out signal (230V - 0.5A max.) Limit thermostat 6 pole socket 6 pin plug CARRIED OUT IN THE FACTORY Ignition electrodes CONTROL BOX 535SE/LD Flame sensor...
  • Page 21: Start-Up, Calibration And Operation Of The Burner

    Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
  • Page 22: Nozzles Installation

    Start-up, calibration and operation of the burner Pump Burner Combustion head Air damper Nozzle pressure output adjustment adjustment Angle kg/h ± 4% Set-point Set-point CF VERSION 1.10 80° W 4.67 1.25 80° W 5.00 1.35 80° W 5.70 1.50 80° W 5.95 1.65 80°...
  • Page 23: Combustion Head Adjustment

    Start-up, calibration and operation of the burner Combustion head adjustment This is done when fitting the nozzle, with the blast tube 1)(Fig. 18) In any case do not bring the combustion head setting more than removed. one point away from that indicated in the tables. It depends on the output of the burner and is carried out by rotat- One set-point corresponds to 3 turns of the rod;...
  • Page 24: Maintenance

    Burner lines suitable for bio fuel use. Check for excess wear or loose screws and clean the outside of Please contact Riello for further information. the burner. Any contact with elements such solvents, thinners or cleaning fluids that have a polar base, along...
  • Page 25: Maintenance Position

    Maintenance 9.2.3 Maintenance position 9.2.4 Safety components The safety components must be replaced at the end of their life To access to the combustion head, electrodes and nozzle, pro- cycle indicated in Tab. G. The specified life cycles do not refer to ceed as follows: the warranty terms indicated in the delivery or payment ...
  • Page 26: Faults / Solutions

    Faults / Solutions Faults / Solutions Here below you can find some causes and the possible solutions When lock out lamp lights the burner will attempt to light only after for some problems that could cause a failure to start or incorrect pushing the reset button.
  • Page 28 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.riello.com Subject to modifications...

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20038423

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