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Troubleshooting
Related Manuals for Excalibur Water Systems Sureflo SFLC Series
Summary of Contents for Excalibur Water Systems Sureflo SFLC Series
- Page 1 REVERSE OSMOSIS SFLC SERIES INSTALLATION AND USER GUIDE...
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Page 2: Table Of Contents
Reverse Osmosis System Installation Table of Contents INTRODUCTION .................................. 3 MANUAL USER’S GUIDE ..............................3 DISCLAIMER STATEMENT ..............................3 PROPRIETARY RIGHTS STATEMENT ............................ 3 INSTALLATION ..................................4 EQUIPMENT SUPPORT ................................ 4 GENERAL SAFETY GUIDELINES ............................4 SAFETY PRECAUTIONS ................................. 5 SAFETY EQUIPMENT ................................ -
Page 3: Reverse Osmosis System Installation
Reverse Osmosis System Installation FLUSH VALVE OUTPUT ..............................17 FUSES ....................................17 FLOW RATE SPECIFICATIONS ..............................18 SERVICE INSTRUCTIONS ................................ 25 REGULAR MAINTENANCE ..............................25 MEMBRANE DIAGRAM..............................25 MEMBRANE REPLACEMENT .............................. 26 SEDIMENT FILTER CARTRIDGE REPLACEMENT ......................... 26 SHUTDOWN PROCEDURE ..............................26 SHORT-TERM SHUTDOWN (MAINTENANCE OR SERVICE) .................... -
Page 4: Introduction
Excalibur Water Systems The client shall have the right to use and disclose to its employees the information contained herein for the purpose of operating and maintaining the Excalibur Water Systems equipment, and for no other purpose. -
Page 5: Installation
INSTALLATION EQUIPMENT SUPPORT Excalibur Water Systems continually strives to provide safe, efficient, trouble-free equipment using the optimum technology for your application. If problems should develop, our technical support line will be available to provide assistance. For service, sales, parts, or additional manual copies call your area representative or the number provided on the cover of this manual. -
Page 6: Safety Precautions
Reverse Osmosis System Installation 13. Use Lock-Out and Tag-Out devices when servicing the unit. 14. This manual should be used as a guidance tool and should not replace common sense. If you are unsure about a procedure, ask your supervisor. Excalibur Water Canada welcomes any questions you may have and can arrange to provide on-site training if necessary. -
Page 7: Equipment Installation Guidelines
Reverse Osmosis System Installation Required Material Concrete anchor bolts (size determined by local seismic calculations). Plumbing and electrical materials as required EQUIPMENT INSTALLATION GUIDELINES 1. All lifting and moving procedures must be performed by experienced construction workers using standard rigging methods. 2. -
Page 8: Electrical Installation
Reverse Osmosis System Installation 8. Install the reject line directly to an open drain. NOTE: As a rule, no valves should be installed in this line. If necessary, install a relief valve set at no greater than 5 PSIG. The valve should be directed to a visible drain, so relief is clear. If the reject drain is below the level of the RO unit, install a vacuum breaker valve or open pipe leg on the reject line. -
Page 9: Start Up Instructions
Reverse Osmosis System Installation START UP INSTRUCTIONS PROCEDURE The plumbing must be inspected properly before releasing the water pressure into the system. Direct the product water flow to drain for first hour of operation. Slowly open the supply valve halfway located upstream of the RO. Connect electrical power to the system. -
Page 10: Piping And Instrumentation (No Clean In Place)
Reverse Osmosis System Installation PIPING AND INSTRUMENTATION (No Clean in Place) SFLC1 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 11 Reverse Osmosis System Installation SFLC2 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 12 Reverse Osmosis System Installation SFLC3 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 13: Controller Settings
Reverse Osmosis System Installation CONTROLLER SETTINGS Reverse Osmosis controls the outputs of pressure pump, inlet solenoid valve and flush valve. Controller senses the input signal from inlet pressure switch, tank full switch, pre-treat lockout switch and TDS conductivity cell. The controller functions, switches and TDS calibration can be controlled by switching jumpers on control board. -
Page 14: Controller Layout
Reverse Osmosis System Installation CONTROLLER LAYOUT BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 15: Controller Configurations
Reverse Osmosis System Installation CONTROLLER CONFIGURATIONS INPUT VOLTAGE 120VAC: - Connect jumper J1 with J3 and J2 with J4 for 120VAC configuration. 240VAC: - Connected single wire between jumper J3 and J4 for 240VAC configuration. SWITCH INPUTS (Jumper J10) POSITION A Position A: - All switches should be open to run normal (Normally Open) operation. -
Page 16: Tank Full (Jumper J9)
Reverse Osmosis System Installation TANK FULL (Jumper J9) When the tank full switch is active for 5 seconds, the Tank Full condition is logged, the controller shuts off and displays FUL on LED. In Position A of Jumper J9, the controller restart after delay of 2 seconds when tank full condition clears off. -
Page 17: Tds Conductivity Cell Calibration
Reverse Osmosis System Installation TDS CONDUCTIVITY CELL CALIBRATION Measure the TDS of water with a calibrated meter. Use a small Phillip’s head screwdriver and turn the screw located in the hole labelled “CAL”. Turn the screw to match the display reading with another meter reading. -
Page 18: Ro Pump Output
Reverse Osmosis System Installation RO PUMP OUTPUT RO Pump output provides voltage same as controller input. This output can operate up to 1HP pump. Use contactor for higher HP pumps. INLET VALVE OUTPUT Inlet valve output has the same voltage as power input to the controller (120 or 240 VAC). -
Page 19: Flow Rate Specifications
Reverse Osmosis System Installation FLOW RATE SPECIFICATIONS Unit specific calibrations for flowmeters can be found below in the unit specific charts. SFLC1 Feed Flow Rate (gpm) Product Flow (gpm) Product Flow (gpd) 1,440 Waste Flow (gpm) Recirculation Flow (gpm) SFLC2 Feed Flow Rate (gpm) Product Flow (gpm) Product Flow (gpd) - Page 20 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 21 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 22 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 23 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 24 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 25 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 26: Service Instructions
Reverse Osmosis System Installation SERVICE INSTRUCTIONS REGULAR MAINTENANCE Procedure Signal Frequency Check System Leaks Water drops on frame Daily Chlorine Level < ppm Daily Prefilter Cartridge Pressure Drop > 15psi Daily TDS meter Calibration Different reading on handy meter Six months Permeate flow drops 10% •... -
Page 27: Membrane Replacement
Reverse Osmosis System Installation MEMBRANE REPLACEMENT Before initiating the membrane replacement, shut the supply water off. Press the red button located on sediment filter housing to release the pressure. Loosen the screws on the clamp and remove the clamp off the end cap on the feed side of the vessel. -
Page 28: Troubleshooting
Reverse Osmosis System Installation TROUBLESHOOTING RO Controller Problem Possible Cause Solution F2 Fuse blown Replace the fuse F2 Power source GFCI tripped Reset the source GFCI 1) RO inoperable and LED does not lit. Power connections loose Check and fasten connections Defective control board Replace control board F1 Fuse blown... -
Page 29: Solenoid Valve Troubleshooting
Reverse Osmosis System Installation Chlorine oxidant present in water Pre-treat the chlorine Scaling in membrane Pre-treat the hardness 6) High pressure drop through membrane Remove metals in pre- Metal oxide present in water treatment Check supply water pressure Low operating pressure and pressure pump working Check and clear any restriction Excess permeate back pressure... -
Page 30: Supplier Literature
SUPPLIER LITERATURE SUPPLIER LITERATURE BW FLOWMETER INFORMATION Note: The adjustable flowmeters have a different assembly than the fixed flowmeter. Exploded views and parts lists have been provided to highlight their differences and as a precaution should any O-rings or seals be damaged upon disassembly for cleaning. -
Page 31: High Pressure / Booster Pump
SUPPLIER LITERATURE HIGH PRESSURE / BOOSTER PUMP BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 32: Pump Troubleshooting
SUPPLIER LITERATURE PUMP TROUBLESHOOTING BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 33 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 34 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 35 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 36: Sediment Filter Housing
SUPPLIER LITERATURE SEDIMENT FILTER HOUSING BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 37 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 38: Performance And Service Log
MAINTENANCE LOG PERFORMANCE AND SERVICE LOG Flow Rate (GPM) Pressure (PSI) Product Date Remarks TDS (PPM) Permeate Concentrate Recirculation Pump Membrane BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 39: Warranty
Warranty ~ Working Procedures If during the suitable warranty period, a part is defective, then Excalibur Water Systems will repair or replace that part at no charge to the original owner, with the exception of charges for nominal shipping, service and/or installation.
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