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Excalibur Water Systems FILTERMAX ZENTEC Installation And User Manual

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FILTERMAX ZENTEC FILTER
INSTALLATION AND USER GUIDE
BARRIE ● ONTARIO ● CANADA
705.733.8900
WWW.EXCALIBURWATER.COM

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Summary of Contents for Excalibur Water Systems FILTERMAX ZENTEC

  • Page 1 FILTERMAX ZENTEC FILTER INSTALLATION AND USER GUIDE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...

  • Page 2: Table Of Contents

    FILTER INSTALLATION AND USER GUIDE TABLE OF CONTENTS Installation ............................2 1.1) Pre-installation instructions ......................2 1.2) General Installation and Service Warnings ................... 2 1.3) Site Requirements ......................... 2 1.4) Installation Drawing ........................3 1.5) System Drawing ..........................4 1.6) Plumbing Instructions ........................

  • Page 3: Installation

    FILTER INSTALLATION AND USER GUIDE 1) INSTALLATION Pre-installation instructions The cycle times, sequence of cycles and days between regeneration are preset by Excalibur Water Systems. WATER TEST Hardness _________________gpg Iron _________________ppm _________________number Nitrates _________________ppm Manganese _________________ppm Sulphur _________________yes/no Total Dissolved Solids _________________ General Installation and Service Warnings •...

  • Page 4: Installation Drawing

    FILTER INSTALLATION AND USER GUIDE Installation Drawing BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...

  • Page 5: System Drawing

    FILTER INSTALLATION AND USER GUIDE System Drawing Plumbing Instructions 10ft 10ft Outside Outside Cold Cold Water Water Pressure heater heater Tank Water Meter Well Water Installation Municipal Installation 1) The filter must be located at the closest possible location to drain. 2) The water heater’s inlet must be at least 10ft away from filter.

  • Page 6: Drain Line

    FILTER INSTALLATION AND USER GUIDE Drain Line • The ½” tubing must be used for drain line. Leave minimum of 6” gap between flow control fitting and solder joints. The gap less than this • can damage the flow control. •...

  • Page 7: Bypass Valve

    FILTER INSTALLATION AND USER GUIDE Bypass Valve NORMAL OPERATION The inlet and outlet handles of bypass valve should be pointing the direction of flow indicated by the engraved arrows on the control valve. Water flows through the control valve in normal operation as a water filter.
  • Page 8 FILTER INSTALLATION AND USER GUIDE DIAGNOSTIC MODE The inlet handle points in the direction of flow and the outlet handle points to the center of bypass valve, system water pressure is allowed to the control valve and the plumbing system while not allowing water to exit from the control valve to the plumbing.

  • Page 9: Start Up Instructions

    FILTER INSTALLATION AND USER GUIDE Start Up Instructions • Keep the bypass valve in bypass operation by moving both handles pointing towards the center of bypass valve. Now the unfiltered water is being supplied to house. Open the faucet downstream of the filter until water comes clear out of it. The initial water can be dirty because of installation debris.

  • Page 10: Control Valve Programming

    FILTER INSTALLATION AND USER GUIDE 2) CONTROL VALVE PROGRAMMING Regeneration Screens • Displays the cycle sequence number. • Displays the time remaining in the current cycle. Button Operation • Sets time of day Proceed to next step in settings • Save changes and Exit to user display from any programming screen •...

  • Page 11: Setting Time Of Day

    FILTER INSTALLATION AND USER GUIDE Setting Time of Day Step #1: - Push “SET” button and hold for 3 seconds. Step #2: - When hour flashes press ▲ or ▼ until the correct hour is displayed. Then press “SET” to proceed to next step. Step #3: - The minutes will flash.

  • Page 12: Installer Display Settings

    FILTER INSTALLATION AND USER GUIDE Installer Display Settings Step #1: - Press and hold “SET” and ▼ buttons for 3 seconds. Step #2: - When hour flashes press ▲ or ▼ until the correct hour is displayed. Then press “SET” to proceed to next step. Step #3: - The minutes will flash.

  • Page 13: Installer Display Settings (Weekly)

    FILTER INSTALLATION AND USER GUIDE Installer Display Settings (Weekly) Step 1I7: - Press “SET” and ▲ buttons simultaneously for seconds and release. Step 2I7: - Set the regeneration time hour using ▲ or ▼ buttons. Press SET to proceed to step 3I7. Step 3I7: - Set the regeneration time minutes using ▲...
  • Page 14 FILTER INSTALLATION AND USER GUIDE Step 7I7: - Tuesday (d3) regeneration: - Use ▲ or ▼ button to point the REGEN arrow then regeneration will occur every Tuesday. Step 8I7: - Wednesday (d4) regeneration: - Use ▲ or ▼ button to point the REGEN arrow then regeneration will occur every Wednesday.

  • Page 15: System Setup

    FILTER INSTALLATION AND USER GUIDE System Setup Step 1SS: - Press and hold “SET” and ▲ buttons simultaneously for 3 seconds and release. Again, press and hold “SET” and ▲ buttons simultaneously for 3 seconds and release. Step 2SS: - Press ▲ or ▼ buttons to select program “P 8”. Press “SET”...

  • Page 16: Control Valve Cycles

    FILTER INSTALLATION AND USER GUIDE 4) CONTROL VALVE CYCLES Service Cycle In Service Cycle water flows through the upper basket and flows down to the bottom distributor. In this operation water is filtered downward through Media. C1 Cycle In Backwash Cycle water flows in upflow direction, the water enters the tank from bottom distributor and collected by upper basket.
  • Page 17 FILTER INSTALLATION AND USER GUIDE C4 Cycle In Rinse Cycle water flows rapidly in downflow direction through the Media to the drain. This cycle pack the media bed and washes the media particles in downflow direction. Note: - Backwash and Rinse cycles bypass the supply water to the demand. Service Cycle After the end of rinse of cycle the control valve automatically returns to the service operation.

  • Page 18: Components Of Control Valve

    FILTER INSTALLATION AND USER GUIDE 5) COMPONENTS OF CONTROL VALVE Front Cover and PC Board Drawing No. Order No. Description Quantity CLK V3175TC01 WS1TC FRONT COVER ASY CLK V310701 WS1 MOTOR ASY CLK 310601 WS1 DRIVE BRACKET & SPRING CLIP CLK V3818TC WS1TC PC BOARD 4-DIGIT CLK V3110...

  • Page 19: Drive Assembly, Piston And Spacer Stack

    FILTER INSTALLATION AND USER GUIDE Drive assembly, Piston and Spacer stack Drawing No. Order No. Description Quantity CLK V3005 WS1 Spacer Stack Assembly CLK V3004 Drive Cap ASY CLK V3178 WS1 Drive Back Plate CLK V3011 WS1 Piston Downflow ASY CLK V3135 O-ring 228 CLK V3180...

  • Page 20: Injector Assembly

    FILTER INSTALLATION AND USER GUIDE Injector Assembly Drawing No. Order No. Description Quantity CLK V3176 INJECTOR CAP CLK V3152 O-RING 135 CLK V30101Z WS1 INJECTOR ASY Z PLUG Not Shown* CLK V3170 O-RING 011 Not Shown* CLK V3171 O-RING 013 * The injector plug and the injector each contain 011 (lower) and 013 (upper) O-ring.

  • Page 21: Brine Tank Port

    FILTER INSTALLATION AND USER GUIDE Brine Tank Port Drawing No. Order No. Description Quantity CLK V319501 WS1 Refill Port Plug Asy CLK H4615 Elbow Locking Clip BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...

  • Page 22: Drain Line Flow Control Assembly

    FILTER INSTALLATION AND USER GUIDE Drain Line Flow Control Assembly Drain Line ¾” Drawing No. Order No. Description Quantity CLK H4615 Elbow Locking Clip CLK PKP10TS8BU Polytube insert 5/8 Option CLK V3192 WS1 Nut ¾ Drain Elbow Option CLK V315801 WS1 Drain Elbow ¾...

  • Page 23: Outlet Meter Port

    FILTER INSTALLATION AND USER GUIDE Outlet Meter Port Drawing No. Order No. Description Quantity CLK V3151 WS1 Nut 1” QC CLK V300301 WS1 Meter Plug ASY CLK V3105 O-ring 215 * CLK V3003 includes CLK V311801 and CLK V3105 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...

  • Page 24: Bypass Valve Components

    FILTER INSTALLATION AND USER GUIDE Bypass Valve Components CLK V3006 WS1 Bypass Valve Assembly Drawing No. Order No. Description Quantity CLK V3151 WS1 Nut 1” Quick Connect CLK V3150 WS1 Split Ring CLK V3105 O-Ring 215 CLK V3145 WS1 Bypass 1” Rotor CLK V3146 WS1 Bypass Cap CLK V3147 WS1 Bypass Handle CLK V3148 WS1 Bypass Rotor Seal...

  • Page 25: Installation Fitting Assemblies

    FILTER INSTALLATION AND USER GUIDE Installation Fitting Assemblies CLK V3007 WS1 Fitting 1” PVC Male NPT Elbow Assembly Drawing No. Order No. Description Quantity CLK V3151 WS1 NUT 1” QUICK CONNECT CLK V3150 WS1 SPLIT RING CLK V3105 O-RING 215 CLK V3149 WS1 FITTING 1 PVC MALE NPT CLK V300701 WS1 Fitting ¾”...
  • Page 26 FILTER INSTALLATION AND USER GUIDE CLK V300705 WS1 Fitting 1-1/4” Plastic Male NPT Assembly Drawing No. Order No. Description Quantity CLK V3151 WS1 NUT 1” QUICK CONNECT CLK V3150 WS1 SPLIT RING CLK V3105 O-RING 215 CLK V3317 WS1 FITTING 1-¼" PLASTIC MALE NPT CLK V300709LF WS1 Fitting 1-1/4”...

  • Page 27: Troubleshooting

    FILTER INSTALLATION AND USER GUIDE 6) TROUBLESHOOTING Troubleshooting Procedures Problem Possible Cause Solution a. No power at electric outlet a. Repair outlet or use working outlet b. Control valve Power Adapter not b. Plug Power Adapter into outlet or connect power cord end to PC plugged into outlet or power cord Board connection end not connected to PC board...
  • Page 28 FILTER INSTALLATION AND USER GUIDE Problem Possible Cause Solution a. Motor not inserted full to a. Disconnect power, make sure motor is fully engaged, check for engage pinion, motor wires broken wires, make sure two pin connector on motor is broken or disconnected connected to the two pin connection on the PC Board labeled MOTOR.

  • Page 29: Possible Error Codes

    FILTER INSTALLATION AND USER GUIDE Possible Error Codes Code Description Control unable to sense motor movement Control Valve motor ran too short Control Valve motor ran too long and unable to find next cycle Control Valve ran too long and timed out If “E1”, “E2”, “E3”...

  • Page 30: Quick Reference Guide

    FILTER INSTALLATION AND USER GUIDE 7) QUICK REFERENCE GUIDE Manual Regeneration Immediate Regeneration: - Press and hold “UP” and “DOWN” buttons for more than 3 seconds. Press “UP” or “DOWN” button to advance the unit to next cycle in regeneration. Delayed Regeneration: - Press and release “UP”...
  • Page 31 FILTER INSTALLATION AND USER GUIDE Installer Settings Press “SET” and “UP” arrow button simultaneously for • 3 seconds. • Adjust hour of the time of regeneration by using “UP” or “DOWN” button. Press “SET” button. Adjust minutes of the time of regeneration by using •...

  • Page 32: Warranty

    Warranty ~ Coverage Outlined Excalibur Water Systems guarantees, to the original owner, a period of 5, 7 or 10 years, the VALVE BODY to be free of defects in materials and workmanship and to perform its proper functions. To the original owner, a period of 5, 7 or 10 years, the ELECTRONIC CONTROL VALVE as well as all parts to be free of defects in materials and workmanship and to perform their normal functions.

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