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Related Manuals for Excalibur Water Systems Sureflo SFC Series
Summary of Contents for Excalibur Water Systems Sureflo SFC Series
- Page 1 REVERSE OSMOSIS SFC SERIES INSTALLATION AND USER GUIDE...
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Page 2: Table Of Contents
Reverse Osmosis System Installation Table of Contents Introduction ..................................... 3 MANUAL USER’S GUIDE ..............................3 DISCLAIMER STATEMENT ..............................3 PROPRIETARY RIGHTS STATEMENT ............................ 3 Installation ....................................4 EQUIPMENT SUPPORT ................................ 4 GENERAL SAFETY GUIDELINES ............................4 SAFETY PRECAUTIONS ................................. 5 SAFETY EQUIPMENT ................................ -
Page 3: Reverse Osmosis System Installation
Reverse Osmosis System Installation MEMBRANE FLUSH ................................21 FLUSH MODE ..................................22 ......................................22 Flow Rate Specifications ............................... 23 sfc unit MODELS/views of critical components ........................24 ......................................27 ......................................28 ......................................29 Service Instructions ................................31 REGULAR MAINTENANCE ..............................31 MEMBRANE DIAGRAM.............................. -
Page 4: Introduction
Excalibur Water Systems. The client shall have the right to use and disclose to its employees the information contained herein for the purpose of operating and maintaining the Excalibur Water Systems equipment, and for no other purpose. -
Page 5: Installation
4. Refer to Material Safety Data Sheets prior to handling hazardous chemicals. 5. Always operate the equipment at the parameters specified. 6. Never connect the system to piping that has not been approved by Excalibur Water Systems. If there are any doubts, please call your Excalibur Water Systems local branch. -
Page 6: Safety Precautions
14. This manual should be used as a guidance tool and should not replace common sense. If you are unsure about a procedure, ask your supervisor. Excalibur Water Systems welcomes any questions you may have and can arrange to provide on-site training if necessary. -
Page 7: Equipment Installation Guidelines
Reverse Osmosis System Installation EQUIPMENT INSTALLATION GUIDELINES 1. All lifting and moving procedures must be performed by experienced construction workers using standard rigging methods. 2. Before beginning any equipment handling procedures, refer to the appropriate sections in the Occupational Health and Safety Act: “General Industry Standards.” Also, refer to any other applicable literature and information for cranes, lift trucks, and other equipment used for lifting and moving. -
Page 8: Electrical Installation
Reverse Osmosis System Installation NOTE: As a rule, no valves should be installed in this line. If necessary, install a relief valve set at no greater than 5 PSIG. The valve should be directed to a visible drain, so relief is clear. If the reject drain is below the level of the RO unit, install a vacuum breaker valve or open pipe leg on the reject line. -
Page 9: Start Up Instructions
Reverse Osmosis System Installation START UP INSTRUCTIONS PROCEDURE The plumbing must be inspected properly before releasing the water pressure into the system. Direct the product water flow to drain for first hour of operation. Slowly open the supply valve halfway located upstream of the RO. Connect electrical power to the system. -
Page 10: Piping And Instrumentation (No Clean In Place)
Reverse Osmosis System Installation PIPING AND INSTRUMENTATION (No Clean in Place) SFC4 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 11 Reverse Osmosis System Installation SFC5 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 12 Reverse Osmosis System Installation SFC6 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 13 Reverse Osmosis System Installation SFC8 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 14 Reverse Osmosis System Installation SFC14 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 15 Reverse Osmosis System Installation SFC18 BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 16: Series 150 Controller
Reverse Osmosis System Installation SERIES 150 CONTROLLER Reverse Osmosis controls the outputs of pressure pump, inlet solenoid valve and flush valve. Controller senses the input signal from inlet pressure switch, tank full switch, pre-treat lockout switch and TDS conductivity cell. The controller functions, switches and TDS calibration can be controlled by switching jumpers on control board. -
Page 17: System Operation
Reverse Osmosis System Installation SYSTEM OPERATION GENERAL OPERATION The unit has 2 modes of operation, a standby mode and an operating mode. In the standby mode, the unit is effectively off. All outputs are turned off and the display shows STANDBY. In the operating mode, the unit operates automatically. -
Page 18: Alarm Reset
Reverse Osmosis System Installation ALARM RESET When a shutdown occurs that causes the audible alarm to sound, the alarm can be silenced by pressing the Alarm Silence/Reset key once. The alarm will remain silenced if the Alarm Silence Setpoint is programmed to 0. If the Alarm Silence Setpoint is programmed to a value greater than 0, the alarm will resound after this delay times out. -
Page 19: Controller Layout
Reverse Osmosis System Installation CONTROLLER LAYOUT BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 20: Controller Setpoints
Reverse Osmosis System Installation CONTROLLER SETPOINTS BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 21 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 22: Changing/Displaying Setpoints
Reverse Osmosis System Installation CHANGING/DISPLAYING SETPOINTS Setpoint changes will not be accepted by the controller unless the write protect jumper is in the OFF position. Refer to Figure (x) for its location on the control board. Use the Left and Right arrow keys to display the Setpoints. Each press of an arrow key will advance the display to the next Setpoint. -
Page 23: Flush Mode
Reverse Osmosis System Installation TANK FULL - The RO unit will flush each time a tank full condition occurs. OPERATING HOURS - A flush will occur when the RO pump has operated for the number of hours programmed in the Flush Interval Setpoint. ELAPSED TIME - A flush will occur after the number of hours programmed in the Flush Interval Setpoint has passed. -
Page 24: Flow Rate Specifications
Reverse Osmosis System Installation FLOW RATE SPECIFICATIONS Unit specific calibrations for flowmeters can be found below in the unit specific charts. SFC1 SFC6 Feed Flow Rate (gpm) Feed Flow Rate (gpm) Product Flow (gpm) Product Flow (gpm) Product Flow (gpd) 1,440 Product Flow (gpd) 9,360... -
Page 25: Sfc Unit Models/Views Of Critical Components
Reverse Osmosis System Installation SFC UNIT MODELS/VIEWS OF CRITICAL COMPONENTS BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 26 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 27 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 28 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 29 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 30 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 31 Reverse Osmosis System Installation BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 32: Service Instructions
Reverse Osmosis System Installation SERVICE INSTRUCTIONS REGULAR MAINTENANCE PROCEDURE MAINTENANCE INDICATOR CHECK CHECK SYSTEM LEAKS Water anywhere on the frame Daily CHLORINE LEVEL ------ Daily PREFILTER CARTRIDGE Monthly or when pressure differential Daily reaches 10-15 PSIG TDS METER CALIBRATION ----- Six months MEMBRANCE CLEANING Permeate flow drops 15%... -
Page 33: Membrane Replacement
Reverse Osmosis System Installation MEMBRANE REPLACEMENT Before initiating the membrane replacement, shut the supply water off. Press the red button located on sediment filter housing to release the pressure. Loosen the screws on the clamp and remove the clamp off the end cap on the feed side of the vessel. -
Page 34: Troubleshooting
Reverse Osmosis System Installation TROUBLESHOOTING RO Controller CAUTION: Hazardous voltages are present when power is applied to the unit. Care should be taken when troubleshooting any of the input power or output circuits. When disconnecting or connecting any board or accessory, be sure power is turned off at the disconnect. -
Page 35: Solenoid Valve Troubleshooting
Reverse Osmosis System Installation SOLENOID VALVE TROUBLESHOOTING Problem Possible Cause Solution Short circuit Check and replace the wiring 1) Valve does not switch Core or core area dirty Clean the solenoid valve Check and reduce the line Excess pressure in line pressure Internal space of the valve is dirty Clean the solenoid valve... -
Page 36: Bw Flowmeter Information
SUPPLIER LITERATURE BW FLOWMETER INFORMATION Note: The adjustable flowmeters have a different assembly than the fixed flowmeter. Exploded views and parts lists have been provided to highlight their differences and as a precaution should any O-rings or seals be damaged upon disassembly for cleaning. -
Page 37: High Pressure / Booster Pump
SUPPLIER LITERATURE HIGH PRESSURE / BOOSTER PUMP BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 38: Pump Troubleshooting
SUPPLIER LITERATURE PUMP TROUBLESHOOTING BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 39 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 40 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
- Page 41 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 42: Multi-Stage Vertical Pump
SUPPLIER LITERATURE MULTI-STAGE VERTICAL PUMP BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 43: Pump Troubleshooting
SUPPLIER LITERATURE PUMP TROUBLESHOOTING Please note the exact model number on the indentification plate when inquiring about operational issues. BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 44: Sediment Filter Housing
SUPPLIER LITERATURE SEDIMENT FILTER HOUSING BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... - Page 45 SUPPLIER LITERATURE BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM...
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Page 46: Performance And Service Log
MAINTENANCE LOG PERFORMANCE AND SERVICE LOG Flow Rate (GPM) Pressure (PSI) Product Date Remarks TDS (PPM) Permeate Concentrate Recirculation Pump Membrane BARRIE ● ONTARIO ● CANADA 705.733.8900 WWW.EXCALIBURWATER.COM... -
Page 47: Warranty
Warranty ~ Working Procedures If during the suitable warranty period, a part is defective, then Excalibur Water Systems will repair or replace that part at no charge to the original owner, with the exception of charges for nominal shipping, service and/or installation.
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