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Summary of Contents for CAME G3250
- Page 1 Automatic road barriers FA01626-EN G3250 G3250X G3250A English INSTALLATION MANUAL...
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Page 2: Manual Release
MANUAL RELEASE Releasing the device may be dangerous for the user, if the boom fastening has been damaged or if the boom is no longer intact, as the result of an accident or installation error. In these cases, the tensioned springs no longer guarantee that the boom is balanced. The boom may suddenly rotate when being released. Manual release may cause the operator to move in an uncontrolled manner due to a mechanical fault or an imbalance. - Page 3 GENERAL PRECAUTIONS FOR INSTALLERS Important safety instructions. Please follow all of these instructions. Improper installation may cause serious bodily harm. Before continuing, please also read the general precautions for users. Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for any damage caused by improper, unreasonable or erroneous use.
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Page 4: Dismantling And Disposal
DISMANTLING AND DISPOSAL CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. - Page 5 Barrier made of RAL5015 painted galvanized steel designed to fit accessories. Intended use Ideal solution for apartment blocks and industrial use. Any installation and/or use other than that specified in this manual is forbidden. Usage limitations MODELS G3250 G3250X G3250A Max. net clearance width (m) 3,25 3,25...
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Page 6: Description Of Parts
Description of parts Barrier Anti-shearing cover Mechanical stops Boom attachment Gearmotor Boom anchoring plate Control panel Lock for release Balance spring Inspection hatch Anchoring plate Microswitch support plate Anchoring brackets Boom profile end cap Cabinet... - Page 7 Control board ZL39B Terminal board for connecting control and safety devices Terminal board for limit-switch micro-switches Terminal board associated with the RSE connector for paired, alternate or CRP Terminal board for connecting the antenna connection Connector for plug-in radio frequency card (AF) Terminal board for connecting the keypad selector RSE card connector Terminal board for connecting the transponder selector switch...
- Page 8 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² Power supply 120 V AC 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC/DC flashing beacon 2 x 1 mm²...
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Page 9: Installation
INSTALLATION The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is up to the installer to find the most suitable solution. In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe conditions. When the operator is being fixed in place, it may be unstable and overturn. - Page 10 Fill the hole with soil around the concrete block. Remove the nuts from the screws. Insert the electrical cables into the tubes until they protrude by about 600 mm. Preparing the barrier Fastening the barrier...
- Page 11 Changing the boom opening direction The barrier is set up for installation on the left. If the boom has already been assembled, lift it up to a vertical position and remove it. Release the gearmotor using the key to run the procedure for changing the boom opening direction.
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Page 12: Boom Installation
Remove the microswitch support plate, mechanical stops and boom anchoring plate. Loosen the balance spring and unhook it from the anchoring bracket. Turn the gearmotor arm 90°. - Turn it anticlockwise to change the opening from left to right. - Turn it clockwise to change the opening from right to left. Lock the gearmotor and fit the mechanical stops on the opposite end. - Page 13 With the 001G03250 boom, fit the rope light. Cut the rope light to the desired length at the points marked with a scissors symbol (one every metre). Insert the rope light into the grooves on both sides of the boom. Fit the insulating cap to one end of the rope light.
- Page 14 Cut the slot-cover profiles to the same size as the boom slot minus 10 millimetres. Insert the slot-cover profiles into the grooves on both sides of the boom. Insert the anti-impact rubber profile into the groove. Cut off the excess part of the profile. Use the screws to fasten the boom end cap.
- Page 15 Balancing the boom Position the boom vertically. Release the gearmotor. Lock the gearmotor Loosen the clamping nut on the rod. Manually turn the spring to increase or reduce the traction. The boom should Check the proper working state of the spring. When the boom is vertical, the stabilise at 45°.
- Page 16 Determining the travel end points with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89° when it is in the open position. Correct the boom’s horizontal position Release the gearmotor.
- Page 17 Correct the boom’s vertical position Release the gearmotor. Open the inspection hatch. Turn the mechanical stop until you reach the desired boom position. Fasten the mechanical stop with a locknut. Lock the gearmotor ~1° ~89°...
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Page 18: Electrical Connections
ELECTRICAL CONNECTIONS Passing the electrical cables The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). Make sure that the moving mechanical parts are suitably far away from the wiring. Power supply Make sure the mains power supply is disconnected during all installation procedures. - Page 19 Command and control devices STOP button (NC contact) This stops the boom and excludes automatic closing. Use a control device to resume movement. If the contact is not used, it must be deactivated during programming. Control device (NO contact) OPEN ONLY function When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.
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Page 20: Signalling Devices
Signalling devices Additional light It increases the light in the manoeuvring area. Additional flashing beacon It flashes when the operator opens and closes. Operator status warning light Rope light It notifies the user of the operator status. It flashes when the operator opens and closes. 10 11 E1 E6 Rx Tx 3P 4 Safety devices... - Page 21 Connection with Sleep Mode Multiple photocell pairs can be connected. 10 11 E1 E6 Rx Tx 3P 4 See function F60, Sleep Mode. 11 NO C NC DIR / DELTA-S photocells Standard connection Connection with safety test Multiple photocell pairs can be connected. Multiple photocell pairs can be connected.
- Page 22 DXR/DLX photocells DXR/DLX photocells Standard connection Connection with safety test Multiple photocell pairs can be connected. Multiple photocell pairs can be connected. See function [F5] Safety devices test. 10 11 E1 E6 Rx Tx 3P 4 10 11 E1 E6 Rx Tx 3P 4 10 11 OUT 10 11 SY...
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Page 23: Getting Started
PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button... - Page 24 Safety devices test Check that the photocells connected to the inputs are operating correctly, after each opening and closing command. Safety devices test 0 =Deactivated (Default) 1 = CX 2 = CY 3 = CX+CY Hold-to-run With the function active, the operator stops moving (opening or closing) when the control device is released. When the function is active, it excludes all other control devices.
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Page 25: Automatic Closure
Automatic closure Set the time before automatic closure is activated, once the opening travel end point has been reached. The function does not work if any of the safety devices are triggered when an obstacle is detected, after a complete stop, during a power outage or if there is an error. - Page 26 Configure the function to be performed by the card inserted in the RSE1 connector. 0 =Deactivated (Default) 1 = Paired 2 = Compass 3 = CRP/CAME KEY Save data Save user data, timings and configurations to the memory device (memory roll or USB key). Save data...
- Page 27 RSE speed Set the remote connection system communication speed on the RSE port. 0 = 1200 bps 1 = 2400 bps 2 = 4800 bps 3 = 9600 bps 4 = 14400 bps 5 = 19200 bps 6 = 38400 bps (default) 7 = 57600 bps 8 = 115200 bps New user...
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Page 28: Import/Export Data
Parameter reset Restore factory settings except for the functions: [Radio decoding], [Boom length] and the settings related to travel calibration. Parameter reset 0 =Deactivated (Default) 1 = Activated Manoeuvre counter View the number of manoeuvres performed by the operator (1 = 1000 manoeuvres). Manoeuvre counter 1 = 1000 maneuvers FW version... -
Page 29: Final Operations
FINAL OPERATIONS PAIRED OPERATION Two connected operators are controlled with one command. Electrical connections Connect the two electronic boards with a UTP CAT 5 cable. Fit an RSE card on both control boards using the RSE connector. Connect up the electrics for the devices and accessories. For information on connecting the electrics for the devices and accessories, please see the “ELECTRICAL CONNECTIONS”... -
Page 30: Operating Modes
Saving users All save user operations must be performed only on the control board set as the MASTER. For user storage operations, see function U1. Operating modes STEP-BY-STEP or OPEN ONLY command PARTIAL OPENING command (2-3P) MASTER MASTER SLAVE SLAVE ALTERNATE OPERATION The first barrier opens, the vehicle passes, the first barrier closes, the second barrier opens, the vehicle passes and the second barrier closes. - Page 31 Programming All programming operations described below must be performed only on the control board set as the MASTER. Select function F49. Press ENTER to confirm. Select 2. Select function F52. Select 1. Saving users All save user operations must be performed only on the control board set as the MASTER. For user storage operations, see function U1.
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Page 32: Error Messages
Check the cables are intact and connected correctly. Every 500,000 cycles and, in any case, every 5 years of operation, you must perform the maintenance work indicated below. Replace the balance spring. CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso –...
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