SPXFLOW Power Team PE172SM Original Instructions Manual

SPXFLOW Power Team PE172SM Original Instructions Manual

Hydraulic pump
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SPX FLOW US, LLC
5885 11th Street
Rockford, IL 61109-3699 USA
powerteam.com
MODEL SHOWN FOR PE172SM
© SPX FLOW, Inc.
Tech Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
HYDRAULIC PUMP
MAX. CAPACITY: SEE PUMP DATA PAGE
Operating Instructions for:
Electric Motor Powered Pumps
Gas Engine Powered Pumps
Rotary Air Motor Powered Pumps
(As listed in EC and UKCA Declaration)
MODEL SHOWN FOR PA554
Original Instructions:
MODEL SHOWN FOR PG554
Form No. 102875
Rev. 16
Jun. 02, 2022

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Summary of Contents for SPXFLOW Power Team PE172SM

  • Page 1 Original Instructions: Tech Services: (800) 477-8326 SPX FLOW US, LLC Fax: (800) 765-8326 5885 11th Street Order Entry: (800) 541-1418 Rockford, IL 61109-3699 USA Fax: (800) 288-7031 powerteam.com HYDRAULIC PUMP MAX. CAPACITY: SEE PUMP DATA PAGE Operating Instructions for: Electric Motor Powered Pumps Gas Engine Powered Pumps Rotary Air Motor Powered Pumps (As listed in EC and UKCA Declaration)
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY SYMBOLS AND DEFINITIONS ������������������������������������������������������������������������������������������������������������ 2 SAFETY PRECAUTIONS ������������������������������������������������������������������������������������������������������������������������������������ 2 SET-UP INSTRUCTIONS ������������������������������������������������������������������������������������������������������������������������������������� 8 1� Filling The Pump Reservoir or Bladder ������������������������������������������������������������������������������������������������� 8 2� Hydraulic Connections �������������������������������������������������������������������������������������������������������������������������� 8 3� Bleeding The System ���������������������������������������������������������������������������������������������������������������������������� 9 PUMP OPERATION ��������������������������������������������������������������������������������������������������������������������������������������������� 9 1�...
  • Page 3: Safety Symbols And Definitions

    SAFETY SYMBOLS AND DEFINITIONS Safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important. : Danger is used only when your action or lack of action will cause serious human injury or death : Warning is used to describe any action or lack of action where a serious injury can WARNING...
  • Page 4 Safety Precautions Continued WARNING To help prevent personal injury General • Always wear eye protection whenever operating hydraulic equipment. • Always wear hearing protection as required. Refer to the sound level (dB[A]) chart. • Operation, repair, or maintenance of hydraulic equipment should be performed by a qualified person who understands the proper function of hydraulic equipment per local directives and standards.
  • Page 5 Safety Precautions Continued • Do not attempt to increase the powerline capacity by replacing a fuse with another fuse of higher value. Overheating of the powerline and the possibility of a fire will result. • To rewire a motor from one voltage to another or when a flow control valve is changed between manual and solenoid, consult the electrical schematic in the pump’s parts list.
  • Page 6 Safety Precautions Continued • Do not use the hose to move attached equipment. Stress can damage the hose and possibly cause personal injury. • Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not come in contact with corrosive materials such as creosote-impregnated ob- jects and some paints.
  • Page 7 HYDRAULIC PUMP (5,000 OR 10,000 PSI) Definition: A hydraulic pump delivers hydraulic fluid under pressure through the use of compressed air, an electric motor, or a gas engine as a power source� dB(A) at Idle and 700 Bar Pump PE8 Series �37 82/86 PE17 Series...
  • Page 8 JET MOTOR AIR MOTOR UNIVERSAL MOTOR GASOLINE ENGINE DC MOTOR RESERVOIR 12 VDC NOTE: • Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from shipment. • The customer can choose from a variety of motors, controls, reservoirs, and other options. These instructions will include directions for options that your particular pump may not have.
  • Page 9: Set-Up Instructions

    SET-UP INSTRUCTIONS 1. Filling The Pump Reservoir or Bladder NOTE: Most pumps are shipped without hydraulic fluid in the reservoir. Hydraulic fluid may have been shipped with the pump in a separate container. If hydraulic fluid is needed, use 215 SSU @ 100°...
  • Page 10: 3� Bleeding The System

    Set-Up Instructions Continued 3. Bleeding The System After all connections are made, the hydraulic system must be bled of any trapped air� Refer to the diagrams below� With no load on the system and the pump vented and positioned higher than the cylinder or ram, cycle the system several times.
  • Page 11: 2� Electric Pump

    Pump Operation Continued 2. ELECTRIC PUMP Universal Motor: The universal motor is wired for 115 or 230 volts, 50/60 cycles according to the customer’s request� This motor cannot be rewired� TEFC and DC Motors: See pump data plate for voltage, frequency, current, and power specifications. If re- wired, retesting may be required per local directives and standards�...
  • Page 12: 4� Air Pump

    Pump Operation Continued 4. AIR PUMP Rotary Air Motor: Remove the thread protectors from the air inlet, and install the air supply fittings (not sup- plied) as shown in Figure 1� Air supply must be minimum 50 CFM (1,4 M /min�) and 80 PSI (5,5 BAR), with 100 PSI (7 BAR) maximum�...
  • Page 13: Directional Control Valve Options

    DIRECTIONAL CONTROL VALVE OPTIONS NOTE: • Some valves return fluid to the reservoir or bladder when the pump stops or when the valve is shifted. The correct valve must be used, especially when lifting a load. • “Hold-to-run” controls are recommended and must be used with correct valves for certain applica- tions, especially when lifting a load.
  • Page 14: 2� 3-Position, 3-Way Manual Valve Used With Single-Acting Cylinders (Figure 3)

    Directional Control Valve Options Continued 2. 3-Position, 3-Way Manual Valve Used With Single-acting Cylinders (Figure 3) Gauge 9520 A� To hold pressure, turn the valve control handle clockwise (CW)� B� Activate the pump unit to advance the cylinder� C� When the cylinder has advanced to the desired position, deactivate the switch or remote switch, or turn the pump unit OFF or shift the valve to the center position�...
  • Page 15: 4� Posi-Check Valves

    Directional Control Valve Options Continued A� Position the valve control lever in the NEUTRAL or HOLD position� B� Activate the pump unit� C� Advance the cylinder by shifting the valve control lever to the ADVANCE position� D� When the cylinder has advanced to the desired position, turn the pump unit OFF, or shift the valve to the HOLD position�...
  • Page 16: 5� Automatic Dump Valve

    Directional Control Valve Options Continued To install a hydraulic gauge (refer to Figure 4): A� Remove the pipe plug from the valve’s gauge port. B� Install a steel 45° elbow fitting� C� Install the gauge into the 45° elbow fitting� Gauge to measure cylinder pressure...
  • Page 17: 7� Solenoid Controlled, Pilot Operated Valve Used With Double-Acting Cylinders

    Directional Control Valve Options Continued 7. Solenoid Controlled, Pilot Operated Valve Used With Double-acting Cylinders 9512 OPERATION Neutral (HOLD): When both solenoids are de-energized, fluid from pump circulates at free flow from the pres- sure port “P” to tank “T”. Both cylinder ports are blocked. Solenoid “A”...
  • Page 18: Adjusting The Pressure Regulating Controls

    Directional Control Valve Options Continued Pump- mounted Valve Figure 5 ADJUSTING THE PRESSURE REGULATING CONTROLS The pressure regulating valve and pressure switch are shown in Figure 6� The pressure regulating valve can be adjusted to bypass fluid at a given pressure setting while the pump continues to run. The pressure switch can be adjusted to stop the pump at a given pressure setting.
  • Page 19: 2� Adjusting The Pressure Switch

    Adjusting The Pressure Regulating Controls Continued Figure 6 2. Adjusting The Pressure Switch Generally, the pressure switch should be used with the pressure regulating valve� A pressure switch can be used alone for operating electrical devices such as motors, solenoids, relays, etc�, which are located else- where in the circuit�...
  • Page 20: Preventive Maintenance

    PREVENTIVE MAINTENANCE WARNING To help prevent personal injury, • Disconnect the pump from the power supply before performing maintenance or repair procedures. • Repairs and maintenance are to be performed in a dust-free area by a qualified techni- cian. 1. Checking The Hydraulic Fluid and Filling The Reservoir (Except Bladder Type, See Below) The hydraulic fluid level should be checked after initial set-up and after each ten hours of use.
  • Page 21: 3� Maintenance Cleaning

    Preventive Maintenance Continued 3. Maintenance Cleaning IMPORTANT: Never use a high pressure washer to clean hydraulic components! A� Keep the pump’s outer surface as free from dirt as possible. B� Seal all unused couplers with thread protectors� C� Keep all hose connections free of dirt and grime� D�...
  • Page 22: Troubleshooting Guide

    Preventive Maintenance Continued 8. Draining And Cleaning The Bladder IMPORTANT: Clean the area around the filler hole to prevent contamination of the hydraulic fluid. A� Remove the filler plug and drain hydraulic fluid completely. B� Fill bladder half full with clean hydraulic fluid. Flush bladder with clean fluid and drain. IMPORTANT: Never use solvents to clean the bladder! Never disassemble the bladder from the pump! C�...
  • Page 23 Troubleshooting Guide Continued PROBLEM CAUSE SOLUTION Electric motor stalls, surges, 1� Low voltage or electrical 1. Refer to the “Electric Pump” infor- overheats or will not start cord size too small� mation under “Pump Operation” under a load. section� Electric overload protector 1�...
  • Page 24 Troubleshooting Guide Continued PROBLEM CAUSE SOLUTION Pump will not build full 1� Faulty pressure gauge� 1� Calibrate gauge� pressure. 2� Check for external leakage� 2. Seal faulty fittings with sealant. Re- place leaking pipes or hoses� 3� Improperly adjusted external 3.
  • Page 25: Power Team Facilities And Contact

    POWER TEAM FACILITIES AND CONTACT Rockford, Illinois USA European Headquarters Asia Pacific Headquarters Customer Service/Order Entry Tel: +31 45 567 8877 Tel: +65 6265 3343 Tel: +1 800 541 1418 Fax: +31 45 567 8878 Fax: +65 6265 6646 Fax: +1 800 288 7031 infoeurope@powerteam.com infoasia@powerteam.com Shanghai, China...
  • Page 26: Atex Declaration Of Conformity

    English Original DECLARATION OF CONFORMITY We declare under our sole responsibility that the Air-driven Hydraulic Pump models PA172, PA174 to which this declaration relates are in conformity with the following : Legislation & Standards Title Directive concerning Equipment and Protective Systems intended for use in potentially explosive atmospheres 2014/34/EU...
  • Page 27 English Original DECLARATION OF CONFORMITY We declare under our sole responsibility that the Air-driven Hydraulic Pump models PA462, PA464, PA464R, PA464RA to which this declaration relates are in conformity with the following : Legislation & Standards Title Directive concerning Equipment and Protective Systems intended for use in potentially explosive atmospheres 2014/34/EU...
  • Page 28 English Original DECLARATION OF CONFORMITY We declare under our sole responsibility that the Air-driven Hydraulic Pump models PA554, PA554R to which this declaration relates are in conformity with the following : Legislation & Standards Title Directive concerning Equipment and Protective Systems intended for use in potentially explosive atmospheres 2014/34/EU...
  • Page 29: Ec Declaration Of Conformity

    English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE8LXX3L & PE8PXX3L to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC EN_ISO 12100 Safety of machinery, basic concepts, general principles for...
  • Page 30 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Gas/Petrol powered Hydraulic Pump Models: PG18 series, PG30 series PG55 series, PG120 series PG400 series PG182HP-Rxxx to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive...
  • Page 31 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air - driven Pump Model: * PA17 - series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC EN_ISO 12100 Safety of machinery, basic concepts, general principles for...
  • Page 32 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air - driven Pump Model: * PA46 - series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC EN_ISO 12100 Safety of machinery, basic concepts, general principles for...
  • Page 33 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air - driven Pump Model: * PA55 - series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC EN_ISO 12100 Safety of machinery, basic concepts, general principles for...
  • Page 34 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE46x – E110 & PE46x – E220 series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC...
  • Page 35 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PQ120xx – E380 series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC EN_ISO 12100 Safety of machinery, basic concepts, general principles for...
  • Page 36 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE30xx – E220 & PE30xx – E110 series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC...
  • Page 37 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE17xx – E220 series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC EN_ISO 12100 Safety of machinery, basic concepts, general principles for...
  • Page 38 English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE55xx – E110 & PE55xx – E220 series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive 2006/42 EC...
  • Page 39: Ukca Declaration Of Conformity

    English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air-driven Pump Model: * PA17 - series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No. 1597 and amendments EN_ISO 12100 Safety of machinery, basic concepts, general principles for design, risk assessment &...
  • Page 40 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air-driven Pump Model: * PA46 – series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No. 1597 and amendments EN_ISO 12100 Safety of machinery, basic concepts, general principles for design, risk assessment &...
  • Page 41 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air-driven Pump Model: * PA55 - series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No. 1597 and amendments EN_ISO 12100 Safety of machinery, basic concepts, general principles for design, risk assessment &...
  • Page 42 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE17xx – E220 series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No. 1597 and amendments EN_ISO 12100 Safety of machinery, basic concepts, general principles for design, risk assessment &...
  • Page 43 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE30xx – E220 & PE30xx – E110 series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No.
  • Page 44 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE46x – E110 & PE46x – E220 series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No.
  • Page 45 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE55xx – E110 & PE55xx – E220 series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No.
  • Page 46 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PE8LXX3L & PE8PXX3L to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No. 1597 and amendments EN_ISO 12100 Safety of machinery, basic concepts, general principles for design, risk assessment &...
  • Page 47 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Gas/Petrol powered Pump Model: PG18 series, PG30 series PG55 series, PG120 series PG400 series PG182HP-Rxxx to which this declaration relates are in conformity with the following: Legislation &...
  • Page 48 English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Electric Pump Model: * PQ120xx – E380 series to which this declaration relates are in conformity with the following: Legislation & standards Title The Supply of Machinery (Safety) Regulations 2008 No. 1597 and amendments EN_ISO 12100 Safety of machinery, basic concepts, general principles for design, risk assessment &...

This manual is also suitable for:

Power team pg554Power team pa554

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