SPXFLOW Waukesha Cherry-Burrell Universal 1 Series Instruction Manual
  1. Manuals
  2. Brands
  3. SPXFLOW Manuals
  4. Water Pump
  5. Waukesha Cherry-Burrell Universal 1 Series
  6. Instruction manual

SPXFLOW Waukesha Cherry-Burrell Universal 1 Series Instruction Manual

Rotary positive displacement pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

INSTRUCTION MANUAL
Universal 1 Series
ROTARY POSITIVE DISPLACEMENT PUMP
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
FORM NO.: 95-03002 REVISION: 07/2019

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Waukesha Cherry-Burrell Universal 1 Series and is the answer not in the manual?

Questions and answers

Related Manuals for SPXFLOW Waukesha Cherry-Burrell Universal 1 Series

Summary of Contents for SPXFLOW Waukesha Cherry-Burrell Universal 1 Series

  • Page 1 INSTRUCTION MANUAL Universal 1 Series ROTARY POSITIVE DISPLACEMENT PUMP READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT. FORM NO.: 95-03002 REVISION: 07/2019...
  • Page 2 ADDING A POWERFUL NEW TOOL TO YOUR MAINTENANCE PROGRAM SPX FLOW has recently launched its SPX Connect App allowing users the ability to access product support information 24/7 using a smart device with internet access. A quick scan of the product’ s QR code will provide you with immediate access to: •...
  • Page 3 Tel: (800) 252-5200 or (262) 728-1900 Fax: (800) 252-5012 or (262) 728-4904 E-mail: wcb@spxflow.com Web site: www.spxflow.com Information contained in this manual is subject to change Copyright © 2019 SPX FLOW, Inc. without notice and does not represent a commitment on the All Rights Reserved.

  • Page 5: Table Of Contents

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Table of Contents Warranty ........................7 Shipping Damage or Loss ..................7 Warranty Claim ......................7 Safety ........................8 Warnings ........................9 Replacement Labels ....................10 Care of Component Materials ................11 Stainless Steel Corrosion ..................11 Alloy 88 ........................
  • Page 6 ® Table of Contents Waukesha Cherry-Burrell Brand Universal 1 Pump Fluid Head Assembly ....................50 Jacketed Cover ......................53 Reference Tables ..................... 54 Troubleshooting ....................56 Parts List ........................ 60 006, 014, 015, 018, 024-U1 Pump Parts ..............60 006, 014, 015, 018, 024-U1 Common Parts ............62 030, 033, 034, 040-U1 Pump Parts ................

  • Page 7: Warranty

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Warranty Warranty LIMITED WARRANTY: Unless otherwise mutually agreed to in writing, (a) SPX FLOW US, LLC (SPX FLOW) goods, auxiliaries and parts thereof are warranted to the Buyer against defective workmanship and material for a period of twelve (12) months from date of installation or eighteen (18) months from date of delivery, which- ever expires first, and (b) SPX FLOW services are warranted to Buyer to have been performed in a workman- like manner for a period of ninety (90) days from the date of performance.

  • Page 8: Safety

    ® Safety Waukesha Cherry-Burrell Brand Universal 1 Pump Safety READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT SPX FLOW recommends users of our equipment and designs follow the latest Industrial Safety Standards. At a minimum, these should include the industrial safety requirements established by: 1.

  • Page 9: Warnings

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Safety Warnings 1. Read the instructions before installing the pump and starting it up. Always follow the guidelines for assem- bly in order to achieve optimum operational reliability. 2. Always check that the specifications of the motor and the motor control unit are correct, particularly in oper- ating environments where there may be a risk of explosion.

  • Page 10: Replacement Labels

    ® Replacement Labels Waukesha Cherry-Burrell Brand Universal 1 Pump Replacement Labels WARNING The following labels are installed on your equipment. If these labels are removed or become unreadable, contact your local distributor. Refer to the “Decal kit” in the parts lists starting on page 60 for replacement part numbers.

  • Page 11: Care Of Component Materials

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Care of Component Materials Care of Component Materials NOTE: SPX FLOW recommends the use of an FDA-approved anti-seize compound on all threaded connections. WARNING Failure to comply with the Care of Component Materials could lead to bodily injury. Stainless Steel Corrosion Corrosion resistance is greatest when a layer of oxide film is formed on the surface of stainless steel.

  • Page 12: Introduction

    ® Introduction Waukesha Cherry-Burrell Brand Universal 1 Pump Introduction Pump Receiving DANGER The pump contains internal moving All ports are covered at the factory to keep out foreign objects parts. DO NOT put hands or fingers into during transit. If covers are missing or damaged, remove the the pump body ports or drive area at any pump cover for a thoroughly inspect the fluid head.

  • Page 13: Operating Parameters

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Introduction Operating Parameters Maximum Optional Maximum Displacement Inlet/ Maximum Temp Nominal Inlet/ Product Model per revolution Outlet Range* Capacity Outlet Pressure** .0082 gal (.031 liter) 1" 1-1/2" 200 psi (13.8 bar) 6 gpm (1.3 m /hr.) Std: -40°F .0142 gal (.054 liter)

  • Page 14: Factory Remanufacturing Program

    ® Introduction Waukesha Cherry-Burrell Brand Universal 1 Pump Rotor Styles “Standard” and “Wine” clearance rotors may be used with liquid temperatures up to 180°F (82°C). Between 160°-200°F (71°-93°C), consider other application factors such as speed of operation, differential pressure, the lubricating properties of the liquid being pumped, and the product viscosity. If these factors trend toward a difficult application (high speed, high pressure, non-lubricating) then “Front Face”...

  • Page 15: Qualification Guidelines For Operating Staff

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Introduction Qualification Guidelines Definitions for Operating Staff Operator A person who is capable of handling the installation, interior, operation, warnings, cleaning, repair or transportation of the machine. Trained person A person who is instructed in the tasks given and the possible dangerous situation that may occur.

  • Page 16: Installation

    ® Installation Waukesha Cherry-Burrell Brand Universal 1 Pump Installation Important Safety Information WARNING DANGER The pump components and piping may contain sharp edges. The pump contains internal moving Handle the rotors carefully because edges may be sharp. Wear parts. DO NOT put hands or fingers into gloves while installing and servicing the pump to help avoid the pump body ports or drive area at any injuries from these hazards.

  • Page 17: Install Pump And Drive Unit

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Installation Install Pump and Drive Unit CAUTION The motor must be installed by qualified personnel, e.g., a licensed electrician. All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to ensure satisfac- tory operation of your Waukesha Cherry-Burrell brand pump within its limits.

  • Page 18: Install Connections And Piping

    ® Installation Waukesha Cherry-Burrell Brand Universal 1 Pump Install Connections and Piping Piping Support To minimize forces exerted on the pump, support all piping to the pump independently with hangers or pedestals. Such forces can cause misalignment of the pump parts and lead to excessive wear of rotors, bearings, and shafts.

  • Page 19: Install Check Valves

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Installation Install Check Valves Inlet Side on Lift Applications Use check valves to keep the inlet line full, particularly with low- viscosity fluids (Figure 11). A. Inlet Check Valve B. Foot Check Valve Figure 11 - Inlet Check Valve Discharge Side For systems with liquid under a vacuum, install a check valve on...

  • Page 20: Inlet Side Strainers And Traps

    ® Installation Waukesha Cherry-Burrell Brand Universal 1 Pump Inlet Side Strainers and Traps Inlet side strainers and traps (Figure 15, items A and B, respectively) can be used to prevent foreign matter from damaging the pump. Select carefully to prevent cavitation caused by the restriction of the inlet.

  • Page 21: Check Angular Alignment

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Installation Check Angular Alignment 1. Using feeler gauges or taper gauges (Figure 19, items A and B), check the alignment at four points every 90 degrees around the coupling; adjust to equal dimension at all points.

  • Page 22: Check Pump Rotation

    ® Installation Waukesha Cherry-Burrell Brand Universal 1 Pump Check Pump Rotation Check the direction of the drive rotation to determine the rotation direction of pump (Figure 22). After the correct drive rotation is verified, connect the coupling and assemble the pump and coupling guards.

  • Page 23: Operation

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Operation Operation DANGER The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out.

  • Page 24: Maintenance

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Important Safety Information CAUTION Maintenance should be performed only by trained personnel. See WARNING “Qualification Guidelines for Operating Staff” on page 15. The pump contains internal moving parts. DO NOT put hands or fingers into CAUTION the pump body ports or drive area at any Make sure the pump is securely bolted or clamped down prior to...

  • Page 25: Lubrication

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Lubrication Drive Lubrication Refer to the manufacturer’s manual shipped with the drive for proper drive lubrication and frequency. Gears Gears are factory-lubricated with gear oil at the quantity shown in Table 3. Change the oil every 750 hours. NOTE: Aggressive washdown or extreme running conditions may require more frequent lubrication intervals.

  • Page 26: Maintenance Inspections

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Inspections DANGER The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out.

  • Page 27: Annual Maintenance

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Inspection of Gears and Bearings Gear backlash With the fluid head and seals removed, feel for gear backlash by rotating either shaft by hand. The other shaft must engage imme- diately. Perform this check three times at 60-degree intervals. If play (backlash) is evident, remove the gear case cover, check the gear teeth for wear, and ensure that the gear is not loose on the shaft.

  • Page 28: Maintenance Inspection Chart

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Inspection Chart Frequency Check for Possible Causes Possible Solutions At least Low oil level, oil Oil leak from gear case cover oil Replace oil seals (items 12 & 13 in the weekly contamination, oil seal or gear case rear oil seal...

  • Page 29: Cleaning

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Frequency Check for Possible Causes Possible Solutions Every 3 Loose gears. Gear locknuts not torqued Torque gear nut to specified torque months properly. value. See “Torque Values and Locking assembly not torqued Wrench Size”...

  • Page 30: Fluid Head Disassembly (All Models)

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Fluid Head Disassembly (All Models) DANGER The pump contains internal moving parts. DO NOT put hands or fingers into the pump body ports or drive area at any time during operation. To avoid serious injury, DO NOT install, clean, service, or repair pump unless all power is off and locked out.

  • Page 31: Model 320 And 324 Body Disassembly

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Model 320 and 324 Body After removing the cover and rotors, remove the four bolts from Disassembly each seal gland and slide the gland toward the gear case. Loosen the two socket head cap screws from the front of the body.

  • Page 32: Seal Maintenance

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Seal Maintenance NOTE: To service the seals, first disassemble the fluid head. See “Fluid Head Disassembly (All Models)” on page 30. O-Ring Body O-Ring Service 1. Remove and discard the body O-rings, using the O-ring removal tool furnished with the pump.
  • Page 33 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Assembly Seal Carrier Pump Body 1. Apply an approved O-ring lubricant to the NEW O-rings and insert them into body, carriers and shaft grooves. Install the shaft O-rings into the front shaft groove (closest to the shaft spline) when using O-ring seals.
  • Page 34 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump 4. Assemble the wave spring on the seal and install it into the Body O-Ring Inner Seal body with the notch engaging the pin in the body. 5. Lubricate the seal faces. 6.
  • Page 35 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Double Concentric Seals and Aseptic Model Seals Seal Seat Spring Service - Outer Seal “O” Ring Remove the seals from the body and discard the O-rings. Inspect the seal face thoroughly. DO NOT re-use seals that are cracked, chipped or scratched.
  • Page 36 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Mechanical Seals - Model 320 NOTE: Handle all seal components with extreme care to avoid damage. Shaft / Seal Service Shaft Shoulder Seal 1. Remove the seal from the shaft by loosening the set screws (file here if necessary) and sliding it off.
  • Page 37 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Mechanical Seals - Model 323 Aseptic Service Inner Seal 1. Remove the inner seal by disengaging the set screws in the Seal Collar seal collar. 2. Slide the inner seal, seal seat and gaskets off the shaft. 3.

  • Page 38: Gear Case Disassembly

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Gear Case Disassembly DANGER To avoid serious injury, DO NOT install, clean, service, or repair the pump unless all power is off and locked out. DANGER To avoid serious injury, shut off and drain product from the pump prior to disconnecting piping.
  • Page 39 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance 3. Remove the front bearing retainer screws and pull off the Tape Retainer bearing retainers (Figure 71). If a retainer is stuck, leave it in place; it will press out when the shaft is removed. Retainer Cap Silicone Screw...

  • Page 40: Shaft Assembly

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump 8. Press out and discard both rear oil seals in the gear case (Figure 75, item 13). Figure 75 - Remove Rear Oil Seals 9. Use a hydraulic press and V-blocks (Figure 76, item B) to remove the bearings (items 15 and 16) and spacer (item 30) NOTE: Make sure both ends of the shaft are protected when removing the shaft.
  • Page 41 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance 2. Unwrap the front bearing assembly. NOTE: DO NOT interchange the parts of one bearing assembly with another. The parts are precisely matched during manufacturing and must be installed as a matched assembly. See Figure 78.
  • Page 42 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump 9. Install the bearing spacer (Figure 82, item 30). Figure 82 - Install Bearing Spacer Rear Bearing Assembly Models 006, 014, 015, 018, 024, 030, 033, 034 use a single ball bearing assembly for the rear bearing. All other models use a tapered roller bearing assembly similar to the front bearings.

  • Page 43: Gear Case Assembly

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Gear Case Assembly Shimming 1. When installing the shafts in the gear case, shim behind the CAUTION front bearing to achieve the proper backface clearance To lift the gear case assembly on pumps between the back of the rotors and the body.
  • Page 44 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Install Shaft 1. With the shims in place, install the shaft assembly in the front bearing bore with the fluid end facing up. Ensure that the shaft is installed in its original location. NOTE: The shafts may need to be removed for a final shim adjustment.
  • Page 45 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance 16. Grease the front and rear bearing through the grease fittings until grease is visible around the bearing assemblies. The amount of grease required is listed in “Grease Quantity (per Bearing)” on page 25. Rotate the shafts while greasing to disperse the grease.
  • Page 46 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump 6. Tighten the gear locknuts to the specified torque, using a gear nut driver tool. Table 4: Torque Values and Gear Nut Driver Tool Model U1 Pumps Gear Nut Torque Tool Part Number 006, 014, 015, 018, 024 109281+ 120 ft-lb(163 N·m)
  • Page 47 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Checking for Proper Clearance Waukesha Cherry-Burrell brand pumps are designed with close running clearances. Backface clearances are set with shims during assembly. Shafts are positioned with shims behind the front bearing and locked into gear case with the bearing retainers.
  • Page 48 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Table 5: Rotor Clearances Universal 1 A - Back Face B - Rotor to Body C - Front Face Model in (mm) in (mm) in (mm) Rotor Type: Std & FF Std & FF Standard FF &...
  • Page 49 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Install Gear Case Cover 1. Lubricate the inside diameter of a new oil seal. 2. Press the new oil seal (Figure 95, item 12) into the gear case cover (item 4) flush with the outside face, with the spring facing in.

  • Page 50: Fluid Head Assembly

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Fluid Head Assembly Seal Assembly: See “Seal Maintenance” on page 32. Body Assembly CAUTION To lift the body of a 130 or larger U1, use a lifting strap threaded through the ports on either side of the body. 1.
  • Page 51 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Relief Cover Option (Vented Cover) CAUTION The optional Relief Cover Feature (also called Vented Cover) is SPX FLOW does not recommend using an adjustable, internal by-pass arrangement which can be used a vented cover on liquids with a viscosity for control of the pressure and/or flow.
  • Page 52 ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Installation Adjustment Manual Turn the adjusting screw counterclockwise to its farthest position, then clockwise until a light spring pressure is felt. Pneumatic 1. Set air/gas pressure to 2-5 psig. 2. Turn on the pump. Figure 105 - Manual Adjustment A.

  • Page 53: Jacketed Cover

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Jacketed Cover Available on Models 006, 015, 018, 030, 040, 060, 130, and 220. The jacketed cover is designed to allow circulation of a heating or cooling medium. The purpose is to help preheat or cool the pumping head and sustain operating temperature during short shut down periods.

  • Page 54: Reference Tables

    ® Maintenance Waukesha Cherry-Burrell Brand Universal 1 Pump Reference Tables Table 7: Torque Values and Wrench Size Torque Values - Lock Nuts Wrench Size, Universal 1 Model Body Retaining Bearing Gear Rotor Cap Screw 006, 014, 015, 018, 30 ft lbs 41 N·m 120 ft-lb 3/16”...
  • Page 55 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Standard O-Ring Selections, Descriptions and Color Codes for Universal Pumps Nitrile (Buna-N) (NBR) Silicone (Si) Compound Color: Black Compound Color: Orange Color Code: Yellow Color Code: Black FDA Compliant to FDA Compliant to 21CFR177.2600 21CFR177.2600 3-A Sanitary...

  • Page 56: Troubleshooting

    ® Troubleshooting Waukesha Cherry-Burrell Brand Universal 1 Pump Troubleshooting Problem Possible cause Suggested action No flow, pump rotors are not Drive motor not running. Check resets, fuses, circuit breakers. turning Keys sheared or missing. Replace. Drive belts, power Replace or adjust. transmission components slipping or broken.
  • Page 57 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Troubleshooting Problem Possible cause Suggested action No flow, pump not priming, On "Vacuum'' inlet system: Install check valve in discharge line. cont’d On initial start-up, atmospheric "blow back'' prevents pump from developing enough differential pressure to start flow.
  • Page 58 ® Troubleshooting Waukesha Cherry-Burrell Brand Universal 1 Pump Problem Possible cause Suggested action Fluid vaporization, cont’d Fluid temperature higher than Reduce temperature, reduce speed expected (vapor pressure and accept lower flow or change higher). system to increase Net Inlet Pressure Available.
  • Page 59 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Troubleshooting Problem Possible cause Suggested action Pump requires excessive Higher than expected viscosity If within pump rating, increase drive power (overheats, stalls, losses. size. high current draw, breakers Higher than expected Reduce pump speed. trip) pressures.

  • Page 60: Parts List

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 006, 014, 015, 018, 024-U1 Pump Parts PD100-308 Page 60 95-03002 07/2019...
  • Page 61 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 006, 014, 015, 018, 024-U1 Pump Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP Pump Body See Note 1 006, 014, 015-U1 Drive Shaft 015008000+ 3, 43, 46 006, 014, 015-U1 Drive Shaft 114642+ 4, 43, 46 018, 024-U1 Drive Shaft...

  • Page 62: 006, 014, 015, 018, 024-U1 Common Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 006, 014, 015, 018, 024-U1 Common Parts 13 17 5 PD100-309 Page 62 95-03002 07/2019...
  • Page 63 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 006, 014, 015, 018, 024-U1 Common Parts QTY. PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Pump Cover AD0002S00 Jacketed Cover AD0002J10 Pump Cover Vented - Complete Assembly 006, 015-U1 Gear Case Assembly, CI 115231-C 006, 015-U1 Gear Case Assembly, SS (Optional) 115243-C...
  • Page 64 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 006, 014, 015, 018, 024-U1 Common Parts, cont’d PD100-310 Page 64 95-03002 07/2019...
  • Page 65 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 006, 014, 015, 018, 024-U1 Common Parts, cont’d QTY. PER ITEM NO. DESCRIPTION PART NO. NOTES PUMP Bearing Retainer, Front 120332+ 7, 1 Bearing Retainer, Front (for SS Gearcase) 101810+ 7, 2 1/4-20 x .75"...

  • Page 66: 030, 033, 034, 040-U1 Pump Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 030, 033, 034, 040-U1 Pump Parts PD100-311 Page 66 95-03002 07/2019...
  • Page 67 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 030, 033, 034, 040-U1 Pump Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 030, 034, 040-U1 Pump Body SeeNote1 033-U1 Pump Aseptic Body 033001020+ 030, 034-U1 Drive Shaft, Std. 030008000+ 3, 41, 46 030, 034-U1 Drive Shaft, Optional 17-4PH 35341+...

  • Page 68: 030, 033, 034, 040-U1 Common Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 030, 033, 034, 040-U1 Common Parts Aseptic Cover PD100-313 13 17 5 PD100-312 Page 68 95-03002 07/2019...
  • Page 69 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 030, 033, 034, 040-U1 Common Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 030, 034, 040-U1 Pump Cover BD0002S00 030, 034, 040-U1 Jacketed Cover BD0002J10 033-U1 Pump Cover 33A002020 Pump Cover Vented - Complete Assembly 030-U1 Gear Case Assembly, CI 115235-C 030-Gear Case Assembly, SS;...
  • Page 70 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 030, 033, 034, 040-U1 Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 42, 44 PD100-315 Page 70 95-03002 07/2019...
  • Page 71 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 030, 033, 034, 040-U1 Common Parts, cont’d ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 5/16-18 x .75" HHCS, Std gear case 30-283 1/2-20 x .50" HHCS, SS Gear case 30-526 30-296 5/16-18 x .75"...
  • Page 72 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 030, 033, 034, 040-U1 Common Parts, cont’d PD100-316 Page 72 95-03002 07/2019...
  • Page 73 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 030, 033, 034, 040-U1 Common Parts, cont’d ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP Name Plate, Sanitary 001061015+ #2 x .125" RHDS 30-355 Caution Plate 33-62 Warning Label 33-63 030, 033, 040-U1 Grease Fitting, 1/8" BD0092000 034-U1 Grease Fitting, 1/8"...

  • Page 74: 060, 064, 130, 134, 133-U1 Pump Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 060, 064, 130, 134, 133-U1 Pump Parts PD100-317 Page 74 95-03002 07/2019...
  • Page 75 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 060, 064, 130, 134, 133-U1 Pump Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 060, 064, 130, 133, 134-U1 Pump Body See Note 1 060, 064-U1 Drive Shaft 060008001+ 4, 41, 46 060, 064-U1 Drive Shaft, Optional 17-4PH 35145+ 41, 46...

  • Page 76: 060, 064, 130, 134, 133-U1 Common Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 060, 064, 130, 134, 133-U1 Common Parts Aseptic Cover PD100-313 13 17 5 PD100-318a Page 76 95-03002 07/2019...
  • Page 77 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 060, 064, 130, 134, 133-U1 Common Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 060, 064, 130, 134-U1 Pump Cover CD0002S00 060, 064, 130, 134-U1 Jacketed Cover CD0002J10 133-U1 Pump Cover 133002020+ Pump Cover Vented - Complete Assembly 060-U1 Gear Case Assembly, CI...
  • Page 78 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 060, 064, 130, 134, 133-U1 Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 PD100-321a Page 78 95-03002 07/2019...
  • Page 79 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 060, 064, 130, 134, 133-U1 Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP Grease Retainer, Rear Bearing STD091002 Bearing Retainer, Front 123531+ Bearing Retainer, SS 101812+ 3/8-16 x .75" HHCS, STD Gear Case Cover 30-314 3/8-16 x .75"...
  • Page 80 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 060, 064, 130, 134, 133-U1 Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 PD100-321a Page 80 95-03002 07/2019...

  • Page 81: 060, 064, 130, 134, 133-U1 Rear Bearing And Spacer

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 060, 064, 130, 134, 133-U1 Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP Cleanout Plug 41013+ 133-U1 O-Ring, Port, Inner, EPDM E70041 133-U1 O-Ring, Port, Inner, Silicone S75041 133-U1 O-Ring, Port, Outer, EPDM E70043 133-U1 O-Ring, Port, Outer, Silicone S75043...

  • Page 82: 220, 223, 224-U1 Pump Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 220, 223, 224-U1 Pump Parts PD100-317 Page 82 95-03002 07/2019...
  • Page 83 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 220, 223, 224-U1 Pump Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 220-U1 Pump Body See Note 1 220-U1 Pump Body with Flush See Note 1 224-U1 Rectangular Flange Inlet Body See Note 1 224-U1 Rect.

  • Page 84: 220, 223, 224-U1 Common Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 220, 223, 224-U1 Common Parts Aseptic Cover PD100-313 13 17 5 PD100-319 PD100-322a Page 84 95-03002 07/2019...
  • Page 85 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 220, 223, 224-U1 Common Parts ITEM QTY. PER PART DESCRIPTION NOTES PUMP 220, 224-U1 Pump Cover GD0002S00 220, 224-U1 Jacketed Cover GD0002J10 223-U1 Pump Cover 223002020+ Pump Cover Vented - Complete Assembly 220-U1 Gear Case Assembly, CI 220108000-C 220-U1 Gear Case Assembly, SS;...
  • Page 86 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 220, 223, 224-U1 Common Parts, cont’d Typical Aseptic Port PD100-306 Aseptic Cover PD100-320 PD100-323a Page 86 95-03002 07/2019...
  • Page 87 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 220, 223, 224-U1 Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP Bearing Retainer, Front; STD. 123532+ Bearing Retainer, Front; SS 101813+ 3/8-16 x .75" HHCS, Std gear case 30-314 3/8-16 x .75"...
  • Page 88 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 220, 223, 224-U1 Common Parts, cont’d PD100-324 Page 88 95-03002 07/2019...
  • Page 89 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 220, 223, 224-U1 Common Parts, cont’d QTY. ITEM DESCRIPTION PART NO. NOTES PUMP Name Plate, Sanitary 001061015+ #2 x .125" RHDS 30-355 Caution Plate 33-62 Warning Label 33-60 220-223-U1 Grease Fitting, 1/8" BD0092000 224-U1 Grease Fitting, 1/8"...

  • Page 90: 320, 323, 324-U1 Pump Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 320, 323, 324-U1 Pump Parts 43 24A PD100-332 DRIVE SHAFT SHORT SHAFT PD100-331a Page 90 95-03002 07/2019...
  • Page 91 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 320, 323, 324-U1 Pump Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 320-324-U1 Pump Body See Note 1 323-U1 Pump Body 323001020+ Drive Shaft, Std. 113518+ 4, 43, 46 Drive Shaft, Optional 17-4PH 113520+ 4, 43, 46 Drive Shaft Kit, Std., prior to 7/30/01...

  • Page 92: 320, 323, 324-U1 Common Parts

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 320, 323, 324-U1 Common Parts 24A 24 Aseptic Cover PD100-313 PD100-333 PD100-334a Page 92 95-03002 07/2019...
  • Page 93 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 320, 323, 324-U1 Common Parts ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP 320, 324-U1 Pump Cover 0H1002002 323-U1 Pump Cover 323002020+ 320, 323-U1 Gear Case Assembly, CI 320108000-C 324-U1 Gear Case Assembly, CI 324108000-C Gear Case Cover, Steel 40669+...
  • Page 94 ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump 320, 323, 324-U1 Common Parts, cont’d PD100-337 Aseptic Flange PD100-330 Flow Body Retaining Screw PD100-327 PD100-314 53 52 Gear Case and Shaft For Pumps Shipped Prior to July 30, 2001 PD100-335 7 or 8 PD100-336b Page 94...
  • Page 95 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List 320, 323, 324-U1 Common Parts, cont’d ITEM QTY. PER PART DESCRIPTION NOTES PUMP O-Ring, Pump Cover, Buna N N70280 O-Ring, Pump Cover, EPDM E70280 O-Ring, Pump Cover, FKM V70280 O-Ring, Pump Cover, Silicone 323117013+ 323-U1 O-Ring Cord, EPDM 323117012+...

  • Page 96: Mechanical Seals, Model

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump Mechanical Seals, Model 006, 014, 015, 018, 024, 030, 034, 040, 060, 064, 130, 134, 220, 224-U1 Double Mechanical Seal Components PD100-302 Single Mechanical Seal Components Notes: * Recommended Spare Parts Page 96 95-03002 07/2019...

  • Page 97: O-Ring Seals, Model

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List O-Ring Seals, Model 006, 014, 015, 018, 024, 030, 034, 040, 060, 064, 130, 134, 220, 224-U1 Double O-Ring Seal Components PD100-301 Single O-Ring Seal Components Notes: * Recommended Spare Parts For pumps manufactured prior to July 2004, use 0150304000+ for 006 through 024-U1;...

  • Page 98: Aseptic Seals, Waukesha Design, Model 033, 133, 223-U1

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump Aseptic Seals, Waukesha Design, Model 033, 133, 223-U1 PD100-304 * Recommended Spare Parts Page 98 95-03002 07/2019...

  • Page 99: Pd Pump Seals Model 320, 323, 324-U1 (April 2015 And Newer)

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List PD Pump Seals Model 320, 323, 324-U1 (April 2015 and newer) 73B 73C 73A 1.188 ± .015 PD100-591 ITEM QTY. PER DESCRIPTION PART NO. NOTES PUMP Outer Seal, Carbon 300114002+ Waukesha HD Inner Seal, Silicon Carbide 40572+ Gland O-Ring, EPDM E70157...

  • Page 100: Pd Pump Seals Model 320, 323, 324-U1 (Pre-April 2015)

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump PD Pump Seals Model 320, 323, 324-U1 (Pre-April 2015) Outer Seal Inner-Outer Seal 1.188" ** PD100-328-329 ** Waukesha HD/Crane 8B2 shown. Contact Customer Service and provide serial # to correctly identify the pump seal provided.
  • Page 101 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List PD Pump Seals Model 320, 323, 324-U1 (Pre-April 2015) Notes: Recommended Spare Parts 16. Complete inner seal supplied with FKM O-rings. Buna, EPDM, Silicon rubber O-rings also available—contact Customer Service for information. 30.

  • Page 102: Pd Pump Seal Kits - 006, 015, 018-U1

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump PD Pump Seal Kits - 006, 015, 018-U1 U1 Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105255+ BUNA/SS O-ring/Sleeve 105247+ BUNA/ZI O-ring/Sleeve 105248+ Single O-ring...

  • Page 103: Pd Pump Seal Kits - 014, 024-U1

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List PD Pump Seal Kits - 014, 024-U1 U1 Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA/C/CE Seal kit 131425+ BUNA/C/SC Seal kit 133224+ BUNA/CO/CO Seal kit 133381+...

  • Page 104: Pd Pump Seal Kits - 030, 034, 040-U1

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump PD Pump Seal Kits - 030, 034, 040-U1 U1 Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105267+ BUNA/SS O-ring/Sleeve 105259+ BUNA/ZIR O-ring/Sleeve 105260+ Single O-ring...

  • Page 105: Pd Pump Seal Kits - 060, 130-U1

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List PD Pump Seal Kits - 060, 130-U1 U1 Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105279+ BUNA/SS O-ring/Sleeve 105271+ BUNA/ZI O-ring/Sleeve 105272+ Single O-ring O-ring...

  • Page 106: Pd Pump Seal Kits - 064, 134-U1

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump PD Pump Seal Kits - 064, 134-U1 U1 Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA/C/CE Seal kit 131428+ BUNA/C/SC Seal kit 133237+ BUNA/CO/CO Seal kit 133490+...

  • Page 107: Pd Pump Seal Kits - 220-U1

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List PD Pump Seal Kits - 220-U1 U1 Pump O-ring/Sleeve or Kit Part Shaft Seal Type Kit Type Model Size Seal Material Number BUNA O-ring 105291+ BUNA/SS O-ring/Sleeve 105283+ BUNA/ZI O-ring/Sleeve 105284+ Single O-ring O-ring 105292+...

  • Page 108: Universal 1 Pd Pump Vented Covers

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump Universal 1 PD Pump Vented Covers Manual Vented Cover, 006-134-U1 Pneumatic Diaphragm Vented Cover PD100-299a PD100-298a Manual Vented Cover, 220-224 U1 Pneumatic Piston Vented Cover 106 109 107 108 101 PD100-300a PD100-597 Page 108 95-03002...
  • Page 109 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List Universal 1 PD Pump Vented Covers PART NO. QTY. ITEM DESCRIPTION 006-014-015- 030-034-040- 060-064-130- NOTES 220-224-U1 PUMP 018-024-U1 134-U1 MANUAL VENTED COVER 101 Vented Cover AD0002VS0 BD0002VS0 CD0002VS0 GD0002VS0 AD0072000 102 Adjusting Screw 113657+ GD0072100 AD0073000...

  • Page 110: Tru-Fit™ Universal 1 Pd Pumps Parts List

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump Tru-Fit™ Universal 1 PD Pumps Parts List PD100-433P OPPOSITE SIDE Item U1 Pump Size Note Description Qty. 006, 014, 015 018, 024 030, 034 Gear Case, CI 118986+ 121687+ 118982B/S/W 118678B/S/W Gear Case Cover, 1, 2 Adapter...

  • Page 111: Grease Seal, Bearing Retainer, O-Ring Seal Carrier Part No. Reference

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List Grease Seal, Bearing Retainer, O-Ring Seal Carrier Part No. Reference For pumps manufactured: Approx. Model Item Description Notes before 7/30/01- after 7/12/04 Number 7/30/01 7/12/04 (Newest) 006, 014, Grease Seal, Bearing Retainer, standard 000030018+ 121679+ gearcase...

  • Page 112: Special Tools

    ® Parts List Waukesha Cherry-Burrell Brand Universal 1 Pump Special Tools Rotor Nut Wrench Rotor Nut Wrench for for standard pumps: jacketed pumps (offset): PD100-596 PART NO. DESCRIPTION 006-014-015- 030-034-040- 060-064-130- 320-323A- NOTES 220-224-U1 018-024-U1 134-U1 324-U1 Rotor Nut Wrench, standard 109895+ 109896+ 109897+...

  • Page 113: Shaft Assemblies With Pressed-On Bearings

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Parts List Shaft Assemblies with Pressed-on Bearings PART NO.: PART NO.: QTY. Pumps Pumps DESCRIPTION Notes shipped before shipped PUMP 7/30/01 after 7/30/01 006-014-015-U1 Drive Shaft & Bearing Assy. 137262+ 006-014-015-U1 Short Shaft & Bearing Assy. 137265+ 018-024-U1 Drive Shaft &...

  • Page 114: Long Term Storage

    ® Long Term Storage Waukesha Cherry-Burrell Brand Universal 1 Pump Long Term Storage Long-term storage (greater than six months) of Waukesha Cherry-Burrell brand pumps: Before Storage 1. Lubricate all bearings and seals, including: • Rubber o-rings and mechanical seal faces (new pump bearings installed from the factory are already lubricated).

  • Page 115: Pump Dimensions

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Pump Dimensions Pump Dimensions Pump Shaft Guards WARNING Full guards must be installed to isolate operators and maintenance personnel from rotating components. Guards are provided as part of a complete pump and drive package and are selected by SPX FLOW Engineering for the pump, base, and motor ordered.

  • Page 116: Universal 1 Pd Pump Dimensions

    ® Pump Dimensions Waukesha Cherry-Burrell Brand Universal 1 Pump Universal 1 PD Pump Dimensions CP4 MANUAL VENTED COVER CP3 PNEUMATIC VENTED COVER-DIAPHRAGM CP2 PNEUMATIC VENTED COVER-PISTON CP1 JACKETED COVER CP STANDARD COVER OPTIONAL MOUNTING PAD LOCATION INLET OPTIONAL UPPER THIS SIDE SHAFT K-KEY OUTLET...
  • Page 117 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Pump Dimensions Universal 1 PD Pump Dimensions CP CP1 CP2 CP3 CP4 Model inch 4.75 1.95 8.30 3.75 12.04 13.47 13.53 13.62 15.25 5.50 1.94 2.31 .41, SLOT 5/16-18x.62 2.50 2.50 7.66 006, 10, SLOT .41, SLOT 5/16-18x.62...

  • Page 118: Universal 1 Pd Pump Dimensions - Rectangular Flange With Pedestal

    ® Pump Dimensions Waukesha Cherry-Burrell Brand Universal 1 Pump Universal 1 PD Pump Dimensions - Rectangular Flange with Pedestal STYLE FOR MODELS 014 & 324 ONLY PUMP064 .38 (10), MODELS 014 & 024 .50 (13), MODELS 034-224 .88 (22), MODEL 324 MODELS 014, 5/16-18 MODELS 034, 3/8-16 MODELS 064-324, 1/2-13...
  • Page 119 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Pump Dimensions Universal 1 PD Pump Dimensions - Rectangular Flange with Pedestal U1 RF Model inch 6.75 1.95 12.50 4.13 1.62 6.50 12.04 13.47 13.53 13.62 15.25 inch 6.75 2.18 12.50 4.13 2.00 7.00 12.46 13.9...

  • Page 120: Tru-Fit™ Universal 1 Pd Pump Dimensions

    ® Pump Dimensions Waukesha Cherry-Burrell Brand Universal 1 Pump Tru-Fit™ Universal 1 PD Pump Dimensions (3) "U" TAPPED HOLES PD100-436bP Page 120 95-03002 07/2019...
  • Page 121 ® Waukesha Cherry-Burrell Brand Universal 1 Pump Pump Dimensions Tru-Fit™ Universal 1 PD Pump Dimensions ™ Tru-Fit Universal 1 Pump Size inch 12.0 10.0 9.15 6.97 7.87 13.25 2.01 18.0 2.43 10.08 inch 12.0 10.0 9.15 6.97 7.87 13.25 2.01 18.0 2.43 10.08...

  • Page 122: Universal 1 Maintenance Summary Reference Sheet

    ® Maintenance Summary Reference Waukesha Cherry-Burrell Brand Universal 1 Pump Universal 1 Maintenance Summary Reference Sheet Change oil every 750 hours* Grease bearings every 750 hours* ISO Grade 320, SAE 140 NLGI Grade No. 2, EP, or AGMA Number 6EP Lithium-based grease.

  • Page 123: Copy For Optional Removal

    ® Waukesha Cherry-Burrell Brand Universal 1 Pump Maintenance Summary Reference Universal 1 Maintenance Summary Reference Sheet - Copy for optional removal Change oil every 750 hours* Grease bearings every 750 hours* ISO Grade 320, SAE 140 NLGI Grade No. 2, EP, or AGMA Number 6EP Lithium-based grease.
  • Page 124 ® Maintenance Summary Reference Waukesha Cherry-Burrell Brand Universal 1 Pump Notes Page 124 95-03002 07/2019...
  • Page 126 Please contact your local sales representative for product availability in your region. For more information visit www.spxflow.com. The green “>” is a trademark of SPX FLOW, Inc. ISSUED: 07/2019...

Table of Contents

Save PDF