Related Manuals for Flo Fab 1000-IA1-2-4
Summary of Contents for Flo Fab 1000-IA1-2-4
- Page 1 Installation, Operation & Maintenance Manual End Suction Centrifugal Pumps 1000/1004-IA 2 - 125 HP @ 1750 & 3500 RPM IMPORTANT! - Read all instructions in this manual before operating or servicing a pump.
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Page 2: General Safety Information
WARNING C a r e f u l l y r e a d caustic, etc.) or use these pumps in IMPORTANT! - Flo Fab Pumps is not water over 160 °F. Do not exceed instruction manuals supplied with responsible for losses, injury or... - Page 3 Speci cations & Dimensions SUCTION: 1½" - 8" NPT or ange horizontal. DISCHARGE: 1" - 6" NPT or ange vertical. LIQUID TEMPERATURE: 160 °F (71 °C) max. VOLUTE: Cast iron ASTM A-48 class 30. INTERMEDIATE COUPLING: Cast iron ASTM A-48 class 30. IMPELLER: Cast iron ASTM A-48 class 30 or stainless steel 304.
- Page 4 Recommendations, Warnings & Installation Receiving inspection Service Stations Suction pipe hose reinforced Upon receiving the pump, it should To nd the nearest Barmesa Pumps authorized service shop, please su ciently robust prevent inspected damage collapsing by the di erence in shortages.
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Page 5: Installation
Installation Table 1 Friction in meters x 100 m of piping. PIPING DIAMETER LITERS GALLONS 1" 1¼" 1½" 2" 2 ½" 3" 4" 5" 6" 8" 10" MINUTE MINUTE 4.54 6.86 1.77 9.62 2.48 16.2 1.53 20.6 5.22 2.42 25.1 6.34 2.94 38.7... - Page 6 Installation Table 1 Equivalent length in meters of straight pipe and valve connections for calculating friction. DIAMETER PART DESCRIPTION 1" 1¼" 1½" 2" 2 ½" 3" 4" 5" 6" STANDARD 90° 0.84 1.07 1.22 1.68 1.98 2.44 3.35 4.12 4.88 ELBOW MEDIUM RADIUS 0.69 0.92 1.07 1.37 1.68 2.14 2.75 3.51 4.27...
- Page 7 Installation Figure 2 Wrong installation. Air leaks A valve in the suction pipe is not recommended Air pocket Concentric Too much Long piping reducer height “D” Piping elbow immediately Vortex installed after the suction Less than 4x “D” Without strainer Figure 3 Inclination.
- Page 8 Installation & Operation Figure 6 Discharge piping. Expansive joint Safety shuto valve Service valve. Retarded action check valve Swing check valve could cause a “water hammer” Service valve CORRECT INCORRECT In order to determine the optimal 2. Check Pump Rotation - Improper 4.
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Page 9: Operation And Maintenance
Operation & Maintenance Starting It is important not to over ll the oil Mechanical Seal - To inspect or When starting for the rst time your tank because it would cause an replace the shaft seal, remove the equipment check that the discharge increase in pressure by heating, body and impeller. - Page 10 Service Step 1: Install the intermediate Figure 7 Mechanical Seal - Sectional View. coupling previously removed. Make sure the shaft and 1 - Ceramic seat cavities, where will it seats, are clean. 2 - Seal seat Buna-N The shaft sleeve should not be sharp, 3 - Inox.
- Page 11 Service Insert the joint by the clearance Figure 9 "Lovejoy" coupling. between the hubs and rest it on any of the covers. Lubricate the Rubber slots and clearance with as much Socket head spider grease as possible. set screw To insert the grid, note that their ...
- Page 12 Service Table 3 Coupling installation. MISALIGNMENT “X” 1/8" 0.026" 0.005" 0.015" 0.005" 0.156" 1/8" 0.028" 0.005" 0.02" 0.007" 0.188" 1/8" 0.033" 0.005" 0.02" 0.007" 0.188" 1/8" 0.038" 0.005" 0.02" 0.007" 0.188" 1/8" 0.045" 0.005" 0.02" 0.007" 0.188" 1/8" 0.052" 0.01" 0.03"...
- Page 13 Drawings HIGH PRESSURE CENTRIFUGAL PUMP MODEL JMCC-IA1, GENERAL DIMENSIONS MODEL HP RPM PHASE FRAME 1000/1004- IA1-2-4 2 1735 145JM 3.5" 5.5" 5" 2.75" 12" 0.34" 1000/1004- IA1-3-2 3 3510 182JM 4.5" 4.5" 6.88" 7.5" 3.63" 11.81" 0.41" 1000/1004- IA1-5-2 5 3490 184JM 5.5"...
- Page 14 Drawings HIGH PRESSURE CENTRIFUGAL PUMP MODEL 1000/1004-IA1 ½XH , GENERAL DIMENSIONS MODEL HP RPM PHASE FRAME IA1½XH-3-4 3 1750 182JM 4.5" 1000/1004- 4.5" 6.88" 7.5" 3.63" 11.81" 0.41" 1000/1004- IA1½XH-5-4 5 1730 184JM 5.5" 1000/1004- IA1½XH-15-2 15 3530 254JM 8.25" 19.06"...
- Page 15 Drawings HIGH PRESSURE CENTRIFUGAL PUMP MODEL 1000/1004-IA2 ½ , GENERAL DIMENSIONS MODEL HP RPM PHASE FRAME 1000/1004-I A2½-3-4 3 1740 182JM 4.5" 4.5" 6.88" 7.5" 3.63" 11.81" 4.47" 0.41" 1000/1004-I A2½-5-4 5 1730 184JM 5.5" 1000/1004-I A2½-10-2 10 3505 215JM 5.25" 7.6"...
- Page 16 Drawings HIGH PRESSURE CENTRIFUGAL PUMP MODEL 1000/1004-IA4, GENERAL DIMENSIONS DIS C H AR G E 4 " N P T S U C TION 6 " N P T 4 H OL E S MODEL HP RPM PHASE FRAME 1000/1004-I A4-40-2 40 3530 324TSC...
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Page 17: Parts List
Parts List 1000/1004-IA1 1000/1004-IA1-1/2 1000/1004-IA1-1/2H 1000/1004-IA2 1000/1004-IA2H 1000/1004-IA2-1/2 1000/1004-IA3 1000/1004-IA3H JMCC-IA1 ITEM QTY. DESCRIPTION # PART ELECTRIC MOTOR, 200-230/460, ODP 2 HP, 1750 RPM, 3 PH, FRAME 145T JM 3 HP, 3510 RPM, 3 PH, FRAME 182T JM 5 HP, 3490 RPM, 3 PH, FRAME 184T JM 7.5 HP, 3515 RPM, 3 PH, FRAME 213T JM INTERMEDIATE COUPLING, FOR 2 TO 5 HP 03010028... - Page 18 Parts List 1000/1004-IA1½ 1000/1004-IA1½H ITEM QTY. DESCRIPTION # PART ITEM QTY. DESCRIPTION # PART ELECTRIC MOTOR, 200-230/460, ODP ELECTRIC MOTOR, 200-230/460, ODP 5 HP, 3490 RPM, 3 PH, FRAME 184T JM 3 HP, 1740 RPM, 3 PH, FRAME 182T JM 7.5 HP, 3515 RPM, 3 PH, FRAME 213T JM 15 HP, 3530 RPM, 3 PH, FRAME 254T JM 10 HP, 3505 RPM, 3 PH, FRAME 215T JM...
- Page 19 Parts List 1000/1004-IA2½ 1000/1004-IA2H ITEM QTY. DESCRIPTION # PART ITEM QTY. DESCRIPTION # PART ELECTRIC MOTOR, 200-230/460, ODP ELECTRIC MOTOR, 200-230/460, ODP 3 HP, 1740 RPM, 3 PH, FRAME 182T JM 25 HP, 3525 RPM, 3 PH, FRAME 284T JM 5 HP, 1730 RPM, 3 PH, FRAME 184T JM 30 HP, 3525 RPM, 3 PH, FRAME 286T JM 10 HP, 3505 RPM, 3 PH, FRAME 215T JM...
- Page 20 Parts List 1000/1004-IA3 1000/1004-IA3H ITEM QTY. DESCRIPTION # PART ITEM QTY. DESCRIPTION # PART ELECTRIC MOTOR, 200-230/460, ODP ELECTRIC MOTOR, 200-230/460, ODP 3 HP, 1740 RPM, 3 PH, FRAME 182T JM 30 HP, 3525 RPM, 3 PH, FRAME 286T JM 5 HP, 1730 RPM, 3 PH, FRAME 184T JM 40 HP, 3530 RPM, 3 PH, FRAME 324T JM 7.5 HP, 1750 RPM, 3 PH, FRAME 213T JM...
- Page 21 Parts List TYP IC AL E X P LODE D VIE W C E NTR IF U GAL P U MP MODE L ½XH 1000/1004-IA1 ITEM QTY. DESCRIPTION # PART ELECTRIC MOTOR, 200-230/460, ODP 3 HP, 1740 RPM, 3 PH, FRAME 182T JM, FLANGE Ø8.5" 5 HP, 1730 RPM, 3 PH, FRAME 184T JM, FLANGE Ø8.5"...
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Page 22: Troubleshooting Chart
- That the motor is suitable for the pump. NOTE: Flo Fab Pumps assumes no responsibility for damage or injury due to disassembly in the field. Disassembly of the pumps or supplied accessories other than at Flo Fab Pumps or its authorized service centers, automatically voids warranty.