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mru SWG 100 biogas User Manual
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mru SWG 100 biogas User Manual

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MRU GmbH
SWG 100 User Manual
Page 1 of 137
GlobalTestSupply
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  • Page 1 MRU GmbH SWG 100 User Manual Page 1 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 2 1.6. Packing ........................9 1.7. Return of hazardous waste ..................9 1.8. Return of analyzer ...................... 9 1.9. MRU Warranty conditions ..................9 Analyzer Description ...................... 11 2.1. Intended use ......................11 2.2. Type plate ........................ 11 2.3. Possible applications and analyzer options ............. 12 2.4.
  • Page 3 MRU GmbH SWG 100 User Manual ..................85 10.1. Preparing and information about the maintenance ..........85 10.2. Regular maintenance work by the operator ............. 85 10.3. Position and overview of the service-parts............... 86 10.4. Troubleshooting ....................... 93 ....................94 11.1.
  • Page 4 MRU GmbH SWG 100 User Manual Inspect Shipment for Damage Page 5 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 5 MRU GmbH SWG 100 User Manual 1. General Information 1.1. Weather and environmental conditions Page 6 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 6 MRU GmbH SWG 100 User Manual Toxicity danger of sample gas Page 7 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 7 MRU GmbH SWG 100 User Manual Page 8 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 8 MRU GmbH SWG 100 User Manual • • Page 9 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 9 MRU GmbH SWG 100 User Manual • • • • • Page 10 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 10 MRU GmbH SWG 100 User Manual 2. Analyzer Description • • • • Table information: See below Page 11 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 11 MRU GmbH SWG 100 User Manual • • • • Page 12 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 12 MRU GmbH SWG 100 User Manual • • • • Page 13 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 13 MRU GmbH SWG 100 User Manual Page 15 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 14 MRU GmbH SWG 100 User Manual Bottom view Page 16 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 15 MRU GmbH SWG 100 User Manual 3. Scope of supply and delivery Page 17 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 16 MRU GmbH SWG 100 User Manual SD-card content • • • • • Page 18 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 17 MRU GmbH SWG 100 User Manual 5. Installation manual • • Page 19 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 18 MRU GmbH SWG 100 User Manual • • • Page 20 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 19 MRU GmbH SWG 100 User Manual Calibration gas inlet Zero gas inlet Condensate outlet Page 21 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 20 MRU GmbH SWG 100 User Manual • • • • • Pre-fuse 100-230 Vac/ 47-60 Hz/ 300W Page 22 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 21 MRU GmbH SWG 100 User Manual • • • • • • • In +/- 30V In 20mA Out 1 Out 2 Out 3 Out 4 Out 1 Out 2 Cable gland (M16): Signal cable For cables with for I/O modul Ø...
  • Page 22 MRU GmbH SWG 100 User Manual Page 24 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 23 MRU GmbH SWG 100 User Manual 6. Operation of the analyzer (HMI) → → GlobalTestSupply Page 25 from 137 www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 24 MRU GmbH SWG 100 User Manual • • • • • • • • • Page 26 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 25 MRU GmbH SWG 100 User Manual Connection of the alarm relay: Potential-free Max. 24VDC/VAC, 1 A (max.) Page 27 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 26 MRU GmbH SWG 100 User Manual Page 28 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 27 MRU GmbH SWG 100 User Manual Page 29 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 28 MRU GmbH SWG 100 User Manual • • • • • Page 30 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 29 MRU GmbH SWG 100 User Manual 8 Binding to a process control system: I/O modules • • • • • • • Signal cable for I/O modul Cable gland (M16): For cables with Ø 3,5-10 mm. Page 31 of 137 GlobalTestSupply www.
  • Page 30 MRU GmbH SWG 100 User Manual Page 32 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 31 MRU GmbH SWG 100 User Manual max. Load max. external Internal load Double Description Abbrevation (for Voltage (in inputs) occupancy outputs) AO1+ max. 500R AO1- max. 500R AO2+ max. 500R AO2- max. 500R AO3+ max. 500R AO3- max. 500R AO4+ max.
  • Page 32 MRU GmbH SWG 100 User Manual Page 34 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 33 MRU GmbH SWG 100 User Manual • Extras/Analog output configuration • Page 35 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 34 MRU GmbH SWG 100 User Manual • • • • Page 36 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 35 MRU GmbH SWG 100 User Manual Page 37 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 36 MRU GmbH SWG 100 User Manual EXTRAS/ CONFIGURATE ANALOG OUTPUTS Page 38 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 37 MRU GmbH SWG 100 User Manual • Page 39 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 38 MRU GmbH SWG 100 User Manual Page 40 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 39 MRU GmbH SWG 100 User Manual • tion Extras/Analog output configura • Page 41 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 40 MRU GmbH SWG 100 User Manual • • • • Page 42 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 41 MRU GmbH SWG 100 User Manual • • • EXTRAS/ ALARM OUTPUT CONFIGURATION Page 43 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 42 MRU GmbH SWG 100 User Manual • Page 44 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 43 MRU GmbH SWG 100 User Manual Page 45 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 44 MRU GmbH SWG 100 User Manual Page 46 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 45 MRU GmbH SWG 100 User Manual • XTRAS UX INPUT CONFIGURATION • • • • • • • • • • • • Page 47 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 46 MRU GmbH SWG 100 User Manual • • • Page 48 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 47 MRU GmbH SWG 100 User Manual • • ▪ ▪ Page 49 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 48 MRU GmbH SWG 100 User Manual • • • • • -> E XTRAS ENERAL SETTINGS XTERNAL CONTROL Page 50 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 49 MRU GmbH SWG 100 User Manual Page 51 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 50 MRU GmbH SWG 100 User Manual Page 52 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 51 MRU GmbH SWG 100 User Manual Page 53 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 52 MRU GmbH SWG 100 User Manual XTRAS ENERAL SETTINGS Arrow-Symbol: Shows the activation of the external control. XTRA ENERAL SETTINGS Page 54 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 53 MRU GmbH SWG 100 User Manual Page 55 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 54 MRU GmbH SWG 100 User Manual • • Cal inlet port (scope of supply) : 500mbar Primary pressure Page 56 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 55 MRU GmbH SWG 100 User Manual Arrow keys left/ right: With these keys the gas composition can be set. Arrow keys up/ down: Single positions for the different gas compositions can be selected. Page 57 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 56 MRU GmbH SWG 100 User Manual Page 58 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 57 MRU GmbH SWG 100 User Manual Screenshot shows default setting, when the will be started the first „M .” EASUREMENT CYCLE CONFIG time. • • • • • • • • • • • Page 59 of 137 GlobalTestSupply www.
  • Page 58 MRU GmbH SWG 100 User Manual The two auto-configurations, which can be selected. Screenshot shows how a phase can be deleted. In this example the last phase “Measurement SP3” is deleted. Page 60 of 137 GlobalTestSupply www. .com Find Quality Products Online at:...
  • Page 59 MRU GmbH SWG 100 User Manual Page 61 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 60 MRU GmbH SWG 100 User Manual • • • • Page 62 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 61 MRU GmbH SWG 100 User Manual F1/F3 F1/F3 F1/F3 Page 63 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 62 MRU GmbH SWG 100 User Manual F1/F3 F1/F3 F1/F3 F1/F3 Page 64 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 63 MRU GmbH SWG 100 User Manual Page 65 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 64 MRU GmbH SWG 100 User Manual • • • START Self test (see in this chapter) Selftest Self test Self test ok? Main menu measurement (see in this chapter) Main menu measurement Main menu measurement F2: Storage F3: Extras Page 66 of 137 GlobalTestSupply www.
  • Page 65 MRU GmbH SWG 100 User Manual • • • • • Page 67 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 66 MRU GmbH SWG 100 User Manual Page 68 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 67 MRU GmbH SWG 100 User Manual Data storage menu Main menu Storage menu F1/F2/F3 View graph View text Export >> SD Page 69 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 68 MRU GmbH SWG 100 User Manual • • • Page 70 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 69 MRU GmbH SWG 100 User Manual • • • Page 71 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 70 MRU GmbH SWG 100 User Manual • • Page 72 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 71 MRU GmbH SWG 100 User Manual General settings Measurement configuration Measurement cycle config. Analog output configuration Alarm output configuration Adjustment menu Default settings Content SD card Even viewer Device info General settings Extra/General settings General settings F1/F3 F3:Modbus F1:Date & time...
  • Page 72 MRU GmbH SWG 100 User Manual Measurement configuration Extras/Measurement configuration Measurement configuration Page 74 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 73 MRU GmbH SWG 100 User Manual Device info Extra/Adjusment menu Adjusment gas factor (see service manual) Adjusment gas nom. Value (see service manual). NDIR CO2/CH4 adjustment Averaging (see Averaging in this chapter). Adjustment CH4 pellistor (see service manual) Hardware state & tests (see Hardware state & tests in this chapter))
  • Page 74 MRU GmbH SWG 100 User Manual Page 76 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 75 MRU GmbH SWG 100 User Manual Page 77 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 76 MRU GmbH SWG 100 User Manual Page 78 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 77 MRU GmbH SWG 100 User Manual Contents SD card Extras/Contents SD card General settings Overview of the stored datas on the SD card. Skip the cursor on the first position. Open the file. User can view the stored screenshots. F1/F2/F3 Open the file.
  • Page 78 MRU GmbH SWG 100 User Manual Device info Extra/Device info F1/F2 F1/F2/F3 F1/F2/F3 F1/F2 F2/F3 F1/F2/F3 F2/F3 Firmware will be updated. Firmware will be Firmware will be Firmware will be updated. updated. updated. Page 80 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 79 MRU GmbH SWG 100 User Manual • • • • • • • • • Page 81 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 80 MRU GmbH SWG 100 User Manual • • • • BEEP!! Page 82 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 81 MRU GmbH SWG 100 User Manual Page 83 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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  • Page 83 MRU GmbH SWG 100 User Manual • • Page 85 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 84 MRU GmbH SWG 100 User Manual Page 86 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 85 MRU GmbH SWG 100 User Manual Page 87 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 86 MRU GmbH SWG 100 User Manual + Socket - Socket Remove the Install a new filter exhausted filter unit. unit. Page 88 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 87 MRU GmbH SWG 100 User Manual Flow direction Remove the Install a new filter exhausted filter unit. unit. Page 89 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 88 MRU GmbH SWG 100 User Manual O-ring (#64798) Sinterfilter (#65988) Copper seal (#61947) Page 91 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 89 MRU GmbH SWG 100 User Manual Page 92 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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  • Page 95 MRU GmbH SWG 100 User Manual • • • • • • • • • • • • • Page 98 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 96 MRU GmbH SWG 100 User Manual • Page 99 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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  • Page 102 MRU GmbH SWG 100 User Manual Page 106 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 103 MRU GmbH SWG 100 User Manual • • • Page 107 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 104 MRU GmbH SWG 100 User Manual Page 108 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 105 MRU GmbH SWG 100 User Manual Page 109 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 106 MRU GmbH SWG 100 User Manual Page 110 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 107 MRU GmbH SWG 100 User Manual Page 111 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 108 MRU GmbH SWG 100 User Manual Page 112 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 109 MRU GmbH SWG 100 User Manual • • Page 113 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 110 MRU GmbH SWG 100 User Manual Hose holder • • Condensate vessel: Warning: Be sure, that the silicon hose does not hang into the water surface. Page 114 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 111 MRU GmbH SWG 100 User Manual ► ► Page 115 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 112 MRU GmbH SWG 100 User Manual Page 116 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 113 MRU GmbH SWG 100 User Manual Page 117 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 114 MRU GmbH SWG 100 User Manual RS485 Profi-Bus converter Page 118 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 115 MRU GmbH SWG 100 User Manual RS485 to Ethernet converter Page 119 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 116 MRU GmbH SWG 100 User Manual • • Page 120 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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  • Page 121 MRU GmbH SWG 100 User Manual • Can be found at the webserver Here the type of the device must be set. Example: It is the Ethernetmodule assembled at a SWG100 Biogas, this device must be set. • • •...
  • Page 122 MRU GmbH SWG 100 User Manual Page 127 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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  • Page 127 MRU GmbH SWG 100 User Manual Page 132 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 128 MRU GmbH SWG 100 User Manual XTRAS DJUSTMENT MENU DJUSTMENT GAS FACTOR XTRAS DJUSTMENT MENU AS DILUTION ADJUSTMENT Page 133 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 129 MRU GmbH SWG 100 User Manual • XTRAS EASUREMENT CONFIGURATION Page 134 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 130 MRU GmbH SWG 100 User Manual • XTRAS EASUREMENT CYCLE CONFIG • • • Page 135 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
  • Page 131 MRU GmbH SWG 100 User Manual 14. Declaration of conformity Page 136 of 137 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...