Miller Coolmate 1.3 Owner's Manual
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Miller Coolmate 1.3 Owner's Manual

Miller Coolmate 1.3 Owner's Manual

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Coolmate 1.3
Coolmate
CE And Non-CE
OWNER'S MANUAL
OM-257811E
Processes
OM-257811D
TIG (GTAW) Welding
Processes
MIG (GMAW) Welding
Description
Recirculating Coolant System
Description
1.3
™
CE
2021-07
2017-07
TIG (GTAW) Welding
MIG (GMAW) Welding
File: TIG (GTAW)

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  • Page 1 2017-07 TIG (GTAW) Welding Processes MIG (GMAW) Welding TIG (GTAW) Welding Description MIG (GMAW) Welding Recirculating Coolant System Description Coolmate 1.3 Coolmate ™ CE And Non-CE OWNER’S MANUAL For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com File: TIG (GTAW) For product information, Owner’s Manual translations,...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING..............1 Symbol Usage .
  • Page 5 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. LLC, 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s), Commission Regulation(s) and Standard(s).
  • Page 6 DECLARATION OF CONFORMITY For United Kingdom (UKCA marked) products. MILLER Electric Mfg. LLC., 1635 West Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Regulation(s) and Standard(s).

  • Page 7: Section 1 - Safety Precautions - Read Before Using

    SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING Protect yourself and others from injury—read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! – Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.

  • Page 8: California Proposition 65 Warnings

    � Read and understand the Safety Data Sheets (SDSs) and the � If ANY fluid is injected into the skin or body seek medical help manufacturer’s instructions for adhesives, coatings, cleaners, con- immediately. sumables, coolants, degreasers, fluxes, and metals. MOVING PARTS can injure. STEAM AND HOT COOLANT can burn.

  • Page 9: Section 2 - Consignes De Sécurité - Lire Avant Utilisation

    SECTION 2 – CONSIGNES DE SÉCURITÉ - LIRE AVANT UTILISATION Pour écarter les risques de blessure pour vous-même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.

  • Page 10: Proposition Californienne 65 Avertissements

    � Vérifiez visuellement l’état des tuyaux avant chaque utilisation. L’EMPLOI EXCESSIF peut N’utilisez pas de tuyaux endommagés. SURCHAUFFER L’ÉQUIPEMENT. � Laissez refroidir avant d’intervenir sur l’équipement. � Prévoir une période de refroidissement ; respecter le cycle opératoire nominal. LES LIQUIDES SOUS HAUTE �...

  • Page 11: Section 3 - Definitions

    Safe17 201 Safe45 201 Safe96 201 Hazardous voltage remains on input capacitors after power is turned off. Do not touch fully charged capacitors. Always wait 60 seconds after power is turned off before working on unit, AND check input ca- For single phase operation, insulate and isolate red conductor.

  • Page 12: Miscellaneous Symbols And Definitions

    A complete Parts List is available at www.MillerWelds.com 3-2. Miscellaneous Symbols And Definitions � Some symbols are found only on CE products. 3-2. Miscellaneous Symbols And Definitions Some symbols are found only on CE products. Amperage Line Connection Cooling Hertz Line Connection Single-Phase Degree of...

  • Page 13: Section 4 - Specifications

    Information About Default Weld Parameters And Settings NOTICE – Each welding application is unique. Although certain Miller Electric products are designed to determine and default to certain typical welding parameters and settings based upon specific and relatively limited application variables input by the end user, such default settings are for reference purposes only;...

  • Page 14: Environmental Specifications

    � Complete Parts List is available at www.MillerWelds.com 4-6. Environmental Specifications A. IP Rating IP Rating IP23 This equipment is designed for outdoor use. B. Information On Electromagnetic Compatibility (EMC) This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system.

  • Page 15: Dimensions, Weights, And Mounting

    Dynasty 210/280, Maxstar 280, Maxstar 210 CE 1 Use two mounting brackets (p/n 251127) included with cooler. � Maxstar 210 2 Use one mounting bracket (p/n 251127) included with cooler and one mounting bracket (p/n 301312) available through Miller Parts. Maxstar 210 805506-B OM-257811 Page 9...

  • Page 16: Mounting Cooler To A Small Runner Cart

    � Complete Parts List is available at www.MillerWelds.com 4-8. Mounting Cooler To A Small Runner Cart Disconnect input power before mounting cooler. Dispose of used coolant according to national, state, and local codes. Do not pour down drain. tools/ NOTICE – Do not run cooler without coolant in tank.

  • Page 17: Mounting Cooler To A 2 Wheel Trolley

    � Complete Parts List is available at www.MillerWelds.com 4-9. Mounting Cooler To A 2 Wheel Trolley Disconnect input power before tools/ mounting cooler. Dispose of used coolant according to national, state, and local codes. Do not pour down drain. wrench allen_set flathead philips head...

  • Page 18: Section 5 - Installation

    � Complete Parts List is available at www.MillerWelds.com SECTION 5 – INSTALLATION 5-1. GTAW Connections 805500-A 11/16 in. ps head wrench crescent wrench Fittings have 5/8-18 left-hand threads. Con- Do not move or operate unit where it nect hoses with proper fittings as shown. could tip.

  • Page 19: Gmaw Connections

    � Complete Parts List is available at www.MillerWelds.com 5-2. GMAW Connections Ref. 805501-A 11/16 in. philips head wrench crescent wrench Do not move or operate unit where it Fittings have 5/8-18 left-hand threads. Con- could tip. nect hoses with proper fittings as shown. Operation: Some power sources may require a TIG To prevent overheating, make sure cooling...

  • Page 20: Section 6 - Maintenance And Troubleshooting

    � Check coolant level. Top off with distilled or deionized water if environment, etc.) Failure to properly clean coolant strainer necessary. voids pump warranty. Every 6 Months � � Hoses � � Labels ◇ Change coolant (If using water) Every Months ◇ Change coolant (If using Miller coolant) OM-257811 Page 14...

  • Page 21: Coolant Maintenance

    � Complete Parts List is available at www.MillerWelds.com 6-2. Coolant Maintenance Disconnect input power before maintaining. Dispose of used coolant according to national, state, and local codes. Do not pour down drain. NOTICE – Do not run cooler without coolant in tank.

  • Page 22: Section 7 - Electrical Diagrams

    SECTION 7 – ELECTRICAL DIAGRAMS Figure 7-1. Circuit Diagram For Cooler OM-257811 Page 16...

  • Page 23: Section 8 - Parts List

    SECTION 8 – PARTS LIST Recommended Spare Parts Item No. Part No. Description Qty. 239494 Screen, Filter OM-257811 Page 17...
  • Page 24 Notes...
  • Page 25 Notes...
  • Page 26 Notes...

  • Page 27: Warranty

    Effective January 1, 2021 (Equipment with a serial number preface of NB or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions TIG Torches (No Labor) below, Miller Electric Mfg.
  • Page 28 Appleton, WI 54914 USA tact your distributor and/or equipment manu- facturer’s Transportation Department. International Headquarters–USA USA Phone: 920-735-4505 USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 For International Locations Visit www.MillerWelds.com ORIGINAL INSTRUCTIONS – PRINTED IN USA © Miller Electric Mfg. LLC 2021-07...

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