Enerpac XC Series Instruction Sheet

Enerpac XC Series Instruction Sheet

Cordless hydraulic pump
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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4140
Rev. B
Index:
English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-24
Português/Brasil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-35
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
2.0 SAFETY
2.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the pump
and/or damage to other property. Enerpac cannot be responsible
for any damage or injury from unsafe use, lack of maintenance
or incorrect operation. Do not remove warning labels, tags, or
decals. In the event any questions or concerns arise, contact
Enerpac or a local Enerpac distributor for clarifi cation.
If you have never been trained on high-pressure hydraulic safety,
consult your distributor or service center for a free Enerpac
Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specifi c hazards.
Failure to comply with these warnings could result in death or
serious personal injury, as well as damage to the equipment or
other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol to
avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain Signal
Words that call attention to safety messages or property damage
messages and designate a degree or level of hazard seriousness.
The Signal Words used in this manual are DANGER, WARNING,
CAUTION and NOTICE.
Indicates a hazardous situation that, if not
DANGER
avoided, will result in death or serious personal
injury.
Indicates a hazardous situation that, if not
WARNING
avoided, could result in death or serious
personal injury.
Indicates a hazardous situation that, if not
CAUTION
avoided, could result in minor or moderate
personal injury.
06/15
Instruction Sheet
XC Series Cordless Hydraulic Pump
2500 psi [172 bar] • Model 150-4501
Indicates information considered important,
NOTICE
but not hazard related (e.g. messages relating
to property damage). Please note that the
Safety Alert Symbol will not be used with this
signal word.
2.2 General Hydraulic Safety Precautions
Failure to observe and comply with the following precautions
could result in death or serious personal injury. Property
damage could also occur.
• Do not remove or disable the pump relief valve.
• Never set an external relief valve to a higher pressure than the
maximum rated pressure of the pump.
• Stay clear of loads supported by hydraulics. To avoid personal
injury, keep hands and feet away from cylinder and work piece
during operation.
• Do not handle pressurized hoses. Escaping oil under pressure
can penetrate the skin. If oil is injected under the skin, see a
doctor immediately.
• A cylinder when used as a load lifting device, should never be
used as a load holding device. After the load has been raised
or lowered, it always must be blocked mechanically.
• Do not pressurize disconnected couplers.
• Only use hydraulic cylinders in a coupled system. Never use
a cylinder with uncoupled couplers. If the cylinder becomes
extremely overloaded, components can fail catastrophically,
causing severe personal injury.
• Use only rigid pieces to hold loads. Carefully select steel or
wood blocks that are capable of supporting the load. Never
use a hydraulic cylinder as a shim or spacer in any lifting or
pressing application.
1
WARNING

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Summary of Contents for Enerpac XC Series

  • Page 1 Please note that the If you have never been trained on high-pressure hydraulic safety, Safety Alert Symbol will not be used with this consult your distributor or service center for a free Enerpac signal word. Hydraulic Safety Course.
  • Page 2: Battery Operated Pump Safety Precautions

    • Do not drop heavy objects on hose. A sharp impact may cause • Use the Enerpac XC Series pump only with MILWAUKEE internal damage to hose wire strands. Applying pressure to a ™...
  • Page 3: Product Data

    Liters ˚ F ˚ C Manual 4-way, Double-acting Rubber Bladder Enerpac HF -4 to +122 -20 to +50 3-position Approximate weight of pump with oil in reservoir, but without battery. Weight of battery is approximately 2.4 lbs [1.0 kg]. Flow Rate (See Section 3.2)
  • Page 4: Product Description

    4.1 Introduction An integrated carrying handle and carrying strap allow for easy The XC Series cordless pump is ideal for use with small to medium portability. size hydraulic cylinders and tools. Combining the performance of...
  • Page 5: Hydraulic Connections

    NOTICE Hydraulic components are sold separately and are not included with the pump. Shown in this graphic are various Key: hydraulic components and devices 4. Hose (retract) 8. Hydraulic Cylinder 1. Swivel Connector typically recommended for use with or tool (double-acting) 5.
  • Page 6: Battery Pack

    WARNING To ensure proper operation, avoid kinking or tightly bending hoses. If a hose becomes kinked or otherwise damaged, it must be replaced. Damaged hoses may rupture at high pressure. Serious personal injury may result. Install (Slide On) 6.0 BATTERY PACK 6.1 Battery Pack Fuel Gauge New battery packs must be charged before use.
  • Page 7 7.3 Trigger Lock To retract the cylinder: Move the valve lever to the “B” position. Then, pull the trigger switch upward to start the motor. The The pump is equipped with a trigger lock that prevents the pump cylinder will continue to retract until the trigger switch is released from starting when the control is in the locked position.
  • Page 8: Maintenance

    7.7 Battery Pack Current Draw Protection 8.0 MAINTENANCE To protect the MILWAUKEE M28™ battery pack from damage 8.1 Check Oil Level and extend its life, the battery pack’s intelligent circuit monitors Be sure hydraulic cylinder or other tool is fully retracted. both current draw and temperature.
  • Page 9: Adding Oil

    “A” port with a metal plug or closed coupler. Add oil as described in the following steps: 13. Slowly fi ll the reservoir with new Enerpac HF oil. Refer to Be sure hydraulic cylinder or other tool is fully retracted.
  • Page 10: Troubleshooting

    The information in the Troubleshooting Guide (see next page) is intended as an aid to help diagnose and correct various possible problems that may occur. For repair service, contact your nearest Enerpac Authorized Figure 13, Relief Valve Pressure Adjustment Service Center. Only an Enerpac Authorized Service Center should service the pump and its components.
  • Page 11: Troubleshooting Guide

    Battery pack shut-off . Refer to Milwaukee Electric Tool battery/charger instruction manual. e. Motor brushes worn. Contact Enerpac Authorized Service Center. f. Trigger lock engaged. Move trigger lock to the unlocked position. g. Motor damaged. Contact Enerpac Authorized Service Center.
  • Page 12 Notes:...
  • Page 13 Lea atentamente todas las instrucciones. Cumpla con todas las precauciones de seguridad recomendadas para evitar lesiones personales o daños en la bomba u otros daños materiales. Enerpac no asume ninguna responsabilidad de daños o lesiones producidos por un uso inadecuado, falta de mantenimiento o funcionamiento incorrecto del producto.
  • Page 14 Aplicar presión a una manguera dañada puede ocasionar que se quiebre. • Utilice la bomba de la serie XC Enerpac solo con baterías de Li-Ion • Distribuya la carga uniformemente sobre la superfi cie total del asiento MILWAUKEE M28 ™...
  • Page 15: Datos Del Producto

    ˚ F ˚ C Manual 4 vías, Depósito de Doble acción Enerpac HF -4 a +122 -20 a +50 3 posiciones goma Peso aproximado de la bomba con aceite en el depósito, pero sin batería. El peso de la batería es de unos 2.4 lbs [1.0 kg].
  • Page 16: Descripción Del Producto

    11. Etiqueta de datos de la bomba 4. Asa de transporte 8. Puerto hidráulico "A" Figura 1, Principales características y componentes, bomba serie XC Enerpac Figura 2, Batería y cargador, serie M28™ (suministrada por el usuario- Fabricada por Milwaukee Electric Tool Corp.)
  • Page 17: Conexiones Hidráulicas

    OBSERVACIÓN Los componentes hidráu- licos se venden por separado y no vienen incluidos con la bomba. En el gráfi co se muestran diversos compo- Leyenda: nentes hidráulicos y dispositivos general- 4. Manguera (retracción) 8. Cilindro o herramienta 1. Conector giratorio mente recomendados para el uso con un hidráulica (doble acción) 5.
  • Page 18: Precauciones De Funcionamiento

    ADVERTENCIA Para asegurar un correcto funcionamiento, evite mangueras retorcidas o con demasiadas dobleces. Si una manguera está doblada o dañada, debe reemplazarse. Las mangueras dañadas pueden romperse a alta presión. Esto puede provocar lesiones graves. Instalar (insertar) 6.0 BATERÍA 6.1 Medidor de carga de la batería Las baterías nuevas deben cargarse antes de su uso.
  • Page 19 7.3 Bloqueo de gatillo Para retraer el cilindro: Ponga la palanca de la válvula en la posición "B". A continuación, levante el interruptor de gatillo para arrancar el motor. El La bomba cuenta con un bloqueo de gatillo que impide que la bomba cilindro seguirá...
  • Page 20: Mantenimiento

    7.7 Protección de consumo de corriente de la batería 8.0 MANTENIMIENTO Para proteger la batería MILWAUKEE M28™ de daños y extender su vida 8.1 Comprobar el nivel de aceite útil, el circuito inteligente de la batería monitorea tanto el consumo de Asegúrese de que el cilindro hidráulico u otra herramienta esté...
  • Page 21: Cambiar El Aceite

    Saque el embudo del orifi cio de llenado. • Use sólo aceite hidráulico HF de Enerpac. El uso de otros aceites Vuelva a colocar la junta tórica y el tapón de llenado. Asegúrese de puede dañar la bomba y anular la garantía del producto. El aceite HF de que el tapón esté...
  • Page 22: Solución De Problemas

    Para obtener servicio de reparación, contacte con su Centro de Servicio Autorizado de Enerpac más cercano. Solo un Centro de Servicio Autorizado de Enerpac debe reparar la bomba y sus componentes. Figura 13, Ajuste de la presión de la válvula de alivio ADVERTENCIA 10.
  • Page 23 Consulte el manual de instrucciones de la batería/cargador de d. Batería apagada. Milwaukee Electric Tool. Póngase en contacto con el Centro de Servicio Autorizado de Enerpac. e. Escobillas del motor desgastadas. Ponga el bloqueo de gatillo en la posición de desbloqueo.
  • Page 24 Notas:...
  • Page 25 Não remova os rótulos de advertência, etiquetas ou decalques. Caso surjam perguntas ou preocupações, entre em contato com a Enerpac ou com um distribuidor local da Enerpac para esclarecimentos. Caso não tenha recebido treinamento sobre segurança na hidráulica de alta pressão, consulte seu distribuidor ou centro de serviço para um...
  • Page 26 Curvas e dobras conjunto de baterias. abruptas danifi carão a mangueira internamente, levando a uma falha • Use a bomba Enerpac da Série XC apenas com conjuntos de baterias prematura da mangueira. MILWAUKEE M28 de íon-lítio.
  • Page 27 ˚ C ˚ F Manual 4 direções, Bexiga de Dupla Ação Enerpac HF -20 a +50 -4 a +122 3 posições borracha Peso aproximado da bomba com óleo no reservatório, mas sem bateria. O peso da bateria é de aproximadamente 1,0 kg [2,4 libras].
  • Page 28: Descrição Do Produto

    14. Alça 4. Alça de transporte 8. Porta hidráulica “A” Figura 1, funções e componentes principais, bomba Enerpac da Série XC Figura 2, conjunto de baterias e carregador, M28™ Series (fornecidos pelo usuário - fabricado por Milwaukee Electric Tool Corp.)
  • Page 29: Conexões Hidráulicas

    AVISO Componentes hidráulicos são vendidos separadamente e não estão incluídos com a bomba. Diversos componentes hidráulicos Legenda: dispositivos normalmente recomendados 4. Mangueira (retrair) 8. Cilindro hidráulico 1. Conector giratório para uso com um cilindro ou ferramenta de ou ferramenta (dupla ação) 5.
  • Page 30 ADVERTÊNCIA Para garantir a operação adequada, evite entortar ou dobrar com força as mangueiras. Se uma mangueira for dobrada ou danifi cada, ela deve ser substituída. Mangueiras danifi cadas podem romper em alta pressão. Pode resultar em graves lesões pessoais. Instalação (deslizar) 6.0 CONJUNTO DE BATERIAS...
  • Page 31 7.3 Trava do acionador Para retrair o cilindro: Mova a alavanca da válvula para a posição "A". Em seguida, puxe o acionador para cima para iniciar o motor. O cilindro continuará A bomba é equipada com uma trava do acionador que impede que a bomba a retrair até...
  • Page 32 7.7 Proteção da passagem de corrente do conjunto de baterias 8.0 MANUTENÇÃO Para proteger o conjunto de baterias MILWAUKEE M28™ contra danos e 8.1 Verifi car o nível de óleo prolongar sua vida, o circuito inteligente conjunto de baterias monitora tanto a Certifi...
  • Page 33 • Use apenas óleo hidráulico Enerpac HF. A utilização de outros óleos pode óleo através da haste do funil. Pare imediatamente de derramar quando o danifi car a bomba e anulará a garantia do produto. O óleo Enerpac HF pode nível do óleo chegar no topo do tubo de abastecimento de óleo.
  • Page 34: Solucionando Problemas

    Para serviços de conserto, entre em contato com o Centro de Serviços Autorizado da Enerpac mais próximo. Somente um Centro de Serviços Figura 13, ajuste da pressão da válvula de alívio Autorizado da Enerpac deve consertar a bomba e seus componentes.
  • Page 35 Consulte o manual de instruções da bateria/carregador da Milwaukee d. O conjunto de baterias desligou. Electric Tool. Contate o Centro de Serviços Autorizado da Enerpac. e. Escovas do motor estão gastas. Coloque a trava do acionador na posição de desbloqueada.
  • Page 36 Notas:...
  • Page 37: Notes / Notas

    Notes / Notas:...
  • Page 38 Notes / Notas:...
  • Page 39 Notes / Notas:...
  • Page 40 Rep. office Enerpac For the location of your nearest authorized Une division d’ACTUANT France S.A. Russian Federation Enerpac Integrated Solutions B.V. Enerpac Service Center, visit us at ZA de Courtaboeuf Admirala Makarova Street 8 Opaalstraat 44 www.enerpac.com 125212 Moscow, Russia...

This manual is also suitable for:

150-4501

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