Enerpac XC2304S Series Operation And Maintenance Manual

Enerpac XC2304S Series Operation And Maintenance Manual

Cordless hydraulic pumps - dump & hold

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Operation and Maintenance Manual
XC2 Series Cordless Hydraulic Pumps - Dump & Hold
Models XC2302S and XC2304S
Document Number: L4588
Document Revision: E
Issue Date: January 2024
Language: English
EN
To reduce the risk of injury, user must read and understand this document before use.

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Table of Contents
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Summarization of Contents

Safety
Hydraulic Safety Precautions
Essential precautions for safe operation of hydraulic systems.
Battery Operated Pump Safety Precautions
Safety guidelines specific to using battery-powered pumps.
Compliance
Compliance Statements
Details on product certifications and adherence to standards.
Electromagnetic Compatibility (EMC)
Information on the pump's behavior regarding electromagnetic interference.
Battery Safety Certifications
Certifications related to the lithium-ion battery used with the pump.
IP Rating
Details the pump's ingress protection rating against dust and liquids.
Product Data
Specifications
Technical specifications including model, connections, and motor ratings.
Pressure and Flow
Data on maximum operating pressure and flow rates at various pressures.
Performance Graphs
Charts illustrating pump pressure versus flow rate curves.
Reservoir Capacities and Pump Weights
Information on oil reservoir size and the weight of different pump models.
Battery and Battery Charger
Details on compatible batteries and chargers, including part numbers.
Selected Pump Accessories
List of optional accessories available for the pump.
External Dimensions
Physical dimensions of the pump models in both inch and millimeter units.
Description
Receiving Instructions
Procedures for inspecting pump components upon receipt for shipping damage.
Hydraulic Connections
Step-by-step guide for making hydraulic connections to the pump.
Connecting the Remote Pendant
Instructions on how to connect the remote pendant to the pump.
Battery
Charge Level Indicator
How to check the charge level of the lithium-ion battery.
Low Voltage Shutoff
Explanation of the pump's automatic shutoff at low battery voltage.
Overcurrent and Overtemperature Protection
How the battery protects itself from excessive current or temperature.
Cold Weather Operation
Guidance on operating the pump and battery in cold temperatures.
Battery Installation and Removal
Procedures for correctly installing and removing the battery.
Operation
Power Switch
Description and function of the pump's power switch.
Before Start-up
Steps to perform before starting the pump operation.
Operating Precautions
Warnings and precautions to follow during pump operation.
Remote Pendant Operation
Instructions on using the remote pendant for pump control.
Fault Conditions
Explanation of conditions that trigger pump fault states.
If Motor Fails To Start (Fault Reset)
Procedure for resetting the pump if the motor fails to start.
Air Removal
Method for purging air from the hydraulic system for smooth operation.
Disconnecting Hydraulic Hose
Steps to safely disconnect hydraulic hoses from the pump.
Manual Override Button
How to use the manual override for pressure relief in emergencies.
Transporting the Pump
Guidelines for safely moving and transporting the pump.
Maintenance
Check Oil Level
Procedure to check the hydraulic oil level in the reservoir.
Hydraulic Oil Requirements
Specifies the type of hydraulic oil required for the pump.
Adding Oil
Step-by-step instructions for adding hydraulic oil.
Oil Change
Procedure for draining and refilling the hydraulic oil.
Relief Valve Pressure Adjustment
How to adjust the pump's user-adjustable pressure relief valve.
Repair Parts Section
Figure 16: Main Assembly
Exploded view of the main pump assembly and its components.
Figure 17: Shroud Halves & Pendant
Exploded view of the pump shroud halves and pendant assembly.
Figure 18: Right-Hand Shroud Components
Detailed view of right-hand shroud components and circuit board.
Figure 19: Pump Base Assembly
Exploded view of the pump base assembly.
Figure 20: Power Unit & Reservoir Assembly
Exploded view of the power unit and reservoir assembly.
Figure 21: Control Valve Assembly
Exploded view of the 3-way, 2-position solenoid-operated control valve.
Figure 22: Eccentric Shaft & Housing Subassembly
Exploded view of the eccentric shaft and housing subassembly.
Figure 23: Eccentric Shaft Assembly
Exploded view of the eccentric shaft assembly.
Figure 24: Pump Element
Exploded view of the pump element.
Figure 25: Pump Element Components
Exploded view of the pump element components.
Figure 26: Battery and Battery Charger
Illustration of the battery and battery charger.
Figure 27: Selected Accessories
Illustration of selected optional accessories.
Figure 28: Hydraulic Schematic
Diagram illustrating the hydraulic circuit of the pump.
Figure 29: Electrical Schematic
Diagram illustrating the electrical system of the pump.

Table of Contents