Related Manuals for IAI SS-S
Summary of Contents for IAI SS-S
- Page 1 SS Actuator Instruction Manual� Sixth Edition� � � Standard Type: SS-S, M Cleanroom Type: SSCR-S, M IAI America, Inc.
- Page 3 � This product is not to be used for any other purpose from what is noted in this instruction manual. IAI shall not be liable whatsoever for any loss or damage arising from the result of using the product for any other purpose from what is noted in the manual.
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Page 5: Table Of Contents
Table of Contents Safety Guide......................1 Caution in Handling ....................8 International Standards Compliances ..............9 Names of the Parts ....................10 Specifications Check······················································································· 11 Checking the Product ························································································ 11 1.1.1 Parts ············································································································ 11 1.1.2 Instruction Manuals for the Controllers Related to this Product ··················12 1.1.3 How to Read the Model Nameplate ····························································12 1.1.4... - Page 6 Grease Supply to the Guide and the Ball Screw for the Cleanroom Type·········43 5.7.1 Grease to Apply ···························································································43 5.7.2 Grease to Apply ···························································································43 Replace and Adjust the Stainless Steel Sheet···················································45 External Dimensions······················································································· 49 SS-S ··················································································································49 SS-M-100 ··········································································································50 SS-M-150 ··········································································································51 SSCR-S ·············································································································52 SSCR-M-100 ·····································································································53 SSCR-M-150 ·····································································································54 Life·················································································································· 55 Warranty ·········································································································...
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Page 7: Safety Guide
Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. Operation Description Description... - Page 8 Operation Description Description Transportation � When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. � When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers.
- Page 9 Operation Description Description Installation (2) Cable Wiring and Start � Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. � Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around.
- Page 10 Operation Description Description Installation (4) Safety Measures � When the work is carried out with 2 or more persons, make it clear who and Start is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. �...
- Page 11 Operation Description Description Trial � When the work is carried out with 2 or more persons, make it clear who Operation is to be the leader and who to be the follower(s) and communicate well with each other to ensure the safety of the workers. �...
- Page 12 Operation Description Description Maintenance � When the work is carried out with 2 or more persons, make it clear who is to be the leader and who to be the follower(s) and communicate well Inspection with each other to ensure the safety of the workers. �...
- Page 13 Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Instruction Manual for each model. Level Degree of Danger and Damage Symbol This indicates an imminently hazardous situation which, if the Danger Danger product is not handled correctly, will result in death or serious...
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Page 14: Caution In Handling
Caution in Handling 1. Make sure to follow the usage condition, environment and specification range of the product. In case it is not secured, it may cause a drop in performance or malfunction of the product. 2. Do not conduct any treatment or operation that is not stated in this instruction manual. -
Page 15: International Standards Compliances
International Standards Compliances This actuator complies with the following overseas standard. Refer to Overseas Standard Compliance Manual (ME0287) for more detailed information. �: applicable �: not applicable RoHS Directive CE Marking � � �... -
Page 16: Names Of The Parts
Names of the Parts In this manual, the right and left sides of the actuator are expressed in the way it is placed horizontally as shown in the figure below, and is looked at from the motor side.� � � •... -
Page 17: Specifications Check
1.1 Checking the Product The standard configuration of this product is comprised of the following parts. See the component list for the details of the enclosed components. If you find any faulty or missing parts, contact your local IAI distributor. 1.1.1 Parts... -
Page 18: Instruction Manuals For The Controllers Related To This Product
Instruction Manual for X-SEL Multi-point DIO 96-point Terminal Block Unit ME0139 1.1.3 How to Read the Model Nameplate Model MODEL SS-S-I-60-12-600-T1-S-B � � � � � � � � � � � � � MADE IN JAPAN Serial Number SERIAL No.200090252 MADE IN JAPAN... -
Page 19: How To Read The Model Description
1.1.4 How to Read the Model Description SS - S - I - 60 - 12 - 600 - T1 - S - B - ** (Note 1) Identification for IAI use only <Series name> Standard <Option> AQ : AQ Seal... -
Page 20: Specification
Specification 1.2.1 Speed � Motor Output Maximum Speed Type Lead [mm] Stroke [mm] [mm/s] 100 to 500 100 to 500 100 to 600 1000 1000 100 to 600 1000 � � �... -
Page 21: Rated Acceleration And Payloads
1.2.2 Rated Acceleration and Payloads Unit : [kg] Motor Output Payload Rated Thrust Type Lead [mm] Installation� [kg]� [N]� Horizontal Vertical Horizontal Vertical Horizontal 84.9 Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Rated acceleration : 0.3 [G] Transportable mass is the same as it is at the rated acceleration even when the acceleration is below the rating. -
Page 22: Driving System • Position Detector
1.2.3 Driving System • Position Detector Ball Screw Specifications� Motor Lead Type No. of Encoder Pulses Output [W] [mm] Type� Diameter� Accuracy �10� 16,384 Rolled� �16� �16�... -
Page 23: Positioning Repeatability And Lost Motion
1.2.4 Positioning Repeatability and Lost Motion Lead Positioning Type Lost Motion [mm]� [mm] Repeatability [mm] ±0.02 0.05 or less The values shown above are the accuracy at the delivery from the factory. It does not include the consideration of time-dependent change as it is used. -
Page 24: Allowable Moment Of The Actuator And Overhang Load Length
1.2.5 Allowable Moment of the Actuator and Overhang Load Length � Allowable Moment [N�m(Kgf�m)] Type Overhang Load Length [L] Ma direction: 300mm or less 14.7 (1.5) 14.7 (1.5) 33.3 (3.4) Mb, Mc direction: 300mm or less Ma direction: 450mm or less 36.3 (3.7) 36.3 (3.7) 77.4 (7.9) -
Page 25: Options
Options 1.3.1 AQ Seal (Model : AQ) This is a lubrication unit that uses lubrication material solidifying lubrication oil with resin. Because it is a poromeric material containing large amount of lubrication oil, it possesses a characteristic that the lubrication oil seeps out on its surface due to the capillary phenomenon. -
Page 26: Motor • Encoder Cables
Motor • Encoder Cables 1.4.1 Motor Cables CB-X-MA��� (20) (10) (16) (Front View) (Front View) Controller side Mechanical side Electric Electric Signal Signal Thickness Wire Wire Thickness Name Name Color Color Green White 0.75sq 0.75sq (solderless) White Black Black Green... -
Page 27: Encoder Cables� Cb-X
1.4.2 Encoder Cables CB-X-PA��� (14) (57) (16) (Front View) (Front View) Controller side Mechanical side Electric Signal Thickness Wire Color Name Signal Electric Thickness Name Wire Color Blue BAT+ Black 0.15sq Orange BAT- Yellow (solderless) Black BAT+ Blue Yellow BAT- Orange 0.15sq Green... -
Page 28: Limit Switch Cable� Cb-X
1.4.3 Limit Switch Cables CB-X-LC��� (18) (12) (12) (Front View) Controller side Mechanical side Electric Signal Signal Electric Thickness Thickness Wire Color Name Name Wire Color Sky Blue 24VOUT 24VOUT Sky Blue Pink Pink Light Green Light Green AWG24 AWG24 (solderless) Orange CREEP... -
Page 29: Installation
Installation 2.1 Transportation [1] Handling of the Actuator Unless otherwise specified, the actuator is shipped with each axis unit packaged separately. (1) Handling the Packed Unit � Do not damage or drop. The package is not applied with any special treatment that enables it to resist an impact caused by a drop or crash. - Page 30 [2] Handling in Assembled Condition This is the case when the product is delivered from our factory under a condition that it is assembled with other actuators. The combined axes are delivered in a package that the frame is nailed on the lumber base. The sliders are fixed so they would not accidently move. The actuators are also fixed so the end of it would not shake due to the external vibration.
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Page 31: Installation And Storage • Preservation Environment
Installation and Storage • Preservation Environment [1] Installation Environment The actuator should be installed in a location other than those specified below. In general, the installation environment should be one in which an operator can work without protective gear. Also provide sufficient work space required for maintenance inspection. �... -
Page 32: How To Install
How to Install Shown below is how to install the actuators to the machinery equipment. 2.3.1 General Rules on Installation � : Possible � �Daily inspection is mandatory � : Not possible Horizontal Vertical Sideway Ceiling Mount installation installation installation �... -
Page 33: Installation Of The Main Unit
Tapped Models Effective Thread Depth Reamed Hole Diameter SS-S 5mm or more, 8mm or less �4H10 depth 5mm or less SS-M 8mm or more, 10mm or less �5H10 depth 5mm or less... - Page 34 • When the seat for the bolt is made of aluminum, apply a washer dedicated for high-tensile bolts. (otherwise the bolt seat may sink) • The size of male screws to fix the base is M5 for SS-S and M8 for SS-M. (Make sure to use hex socket head cap screws.) It is recommended to use high-tensile bolts with ISO-10.9 or more.
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Page 35: Mounting Surface
2.3.3 Mounting Surface • The side and bottom surfaces of the base on the actuator work as the datum surfaces for the side of the slider. Use these surfaces as the datum surfaces for mounting. Datum surfaces Datum surfaces (Base side) (Base side) The base sides are referred as the datum surface for the slider’s run. -
Page 36: Attachment Of The Transported Object
Screwing more than above causes the side cover damaged, which may result in malfunction of the actuator. Diameters of the Tapped Holes and the Reamed Holes on the Slider Tapped Tapped Models Reamed Hole Diameter Depth SS-S 10mm 50mm 32mm 32mm �5H10 depth 10mm SS-M 10mm 75mm 45mm 45mm �8H10 depth 10mm... -
Page 37: About The Cleanroom Specification
Vacuum Capacity Models Lead [mm] [mm/s] [Nl/min] SS-S 1,000 SS-M • If you already have the vacuum equipment, check its performance. If you do not have the vacuum equipment, select equipment such as a vacuum pump and blower referring to the values described above. -
Page 38: Connection With The Controller
Connection with the Controller Use the dedicated connection cables provided by us for the connection between a controller and an actuator. This section, explains how to layout wires for a single axis. • If the dedicated connection cable cannot be secured, reduce the load on the cable by allowing it to deflect only by the weight of the cable or wire it in a self–standing cable hose, etc., having a large radius. - Page 39 • Use dedicated cables of IAI indicated in this Instruction manual. Contact us if you wish to have a change to the specifications of the dedicated cables.
- Page 40 • Do not let the cable bend, kink or twist. • Do not pull the cable with a strong force. • Pay attention not to concentrate the twisting force to one point on a cable. • Do not pinch, drop a heavy object onto or cut the cable. •...
- Page 41 • PIO line, communication line, power and driving lines are to be put separately from each other and do not tie them together. Arrange so that such lines are independently routed in the duct. Power line Duct I/O lines (flat cable) Follow the instructions below when using a cable track.
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Page 42: Setting Of The Home Position
Models Reversed point approximately from mechanical end [mm] SS-S SS-M As long as the direction for the home-return operation is the same, fine-tuning can be conducted on the home position of other actuators by changing the parameters based on these values. -
Page 43: Appendix How To Use The Origin Mark
Appendix How to Use the Origin Mark Please affix these marks to the actuator as origin markers as needed. Contents of sticker Origin mark sticker x 1 sheet Origin mark scale x 4 Origin mark x 4 (scale: 1 mm graduation mark, 10 mm width) •... -
Page 44: Maintenance Inspection
5� Maintenance Inspection Inspection Items and Schedule Perform maintenance and inspection at the intervals specified below. This schedule assumes that the actuator is operated eight hours a day. If the actuator is operated at a higher utilization, such as when the machine is used continuously day and night, reduce the inspection intervals accordingly. -
Page 45: Internal Inspection
Internal inspection With the power turned off, flip over the stainless steel sheet to have a visual inspection. When inspecting the interior, check the following items. Main Unit Loose mounting bolts, other loose items Guide Condition and dirt of lubricant Ball Screw Condition and dirt of lubricant Visually inspect the inside condition. -
Page 46: Cleaning
(5) After inspection is finished, affix the sheet with the screws with a care to match the alignment mark. Caution : Pay attention not to have the stainless steel sheet bent forcefully or damaged when checking inside. Also, there is a risk of getting hurt on the edge of the stainless sheet. Make sure to have a safety countermeasure such as wearing gloves while working on. -
Page 47: Grease Supply To The Guide And The Ball Screw For The Standard Type
Grease Supply to the Guide and the Ball Screw for the Standard Type 5.6.1 Grease Applied on the Guide IAI uses the following grease in our plant. Idemitsu Kosan Daphne Eponex Grease No. 2 Apart from above, there are equivalent sorts of grease sold in the market. For more detailed information, ask the supplier to find an equivalent for you by telling them the name of the grease. - Page 48 (2) Flip up the sheet with a care not to bend it, clean the ball screw and apply grease with hand, and then move the slider back and forth to evenly spread out the grease. Also, wipe away the excess grease and splashed grease at last. (3) On the guide, use a spatula to push the grease in between the slider and the base, or supply grease with a grease injector and move the slider to spread the grease out evenly.
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Page 49: Grease Supply To The Guide And The Ball Screw For The Cleanroom Type
Type 5.7.1 Grease to Apply IAI uses the following grease in our plant. On the guide and ball screws, the urea based grease that has great low particle-emission, stable torque characteristics, brilliant lubrication and anti-dust effect equivalent to the lithium based grease is applied. - Page 50 (3) On the guide, use a spatula to push the grease in between the slider and the base, or supply grease with a grease injector and move the slider to spread the grease out evenly. Also, wipe away the excess grease and splashed grease at last. (4) Attach the side cover.
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Page 51: Replace And Adjust The Stainless Steel Sheet
• Stainless Steel Sheet for Replacement • Clearance checking tool (tool with holes equipped on ordinary slider cover) (It is prepared in Sales Technical Dept. in IAI. Contact us if it is necessary to replace it. It is also available for purchase.) •... - Page 52 [Procedure] (1) Detach the slider cover by removing the fixing screws. Condition with Slider Cover Detached 1) Standard specification (Sliding Structure) Coil Spring Coil Spring Coil Spring Coil Spring Sheet Slider 2) Cleanroom specification (Roller Structure) Coil Spring Coil Spring Roller Roller Coil Spring...
- Page 53 (2) Remove the stainless steel sheet retainer screws on both side, and pull out the stainless steel sheet. (3) Put a new stainless steel sheet through the sheet slider. (4) Affix the stainless steel sheet with the retainer plate and the screws. At this time, affix on the motor side solidly and keep the opposite side loose.
- Page 54 Uneven tightness may cause meandering or pop-up on the sheet. Retorque the screws on the both sides to make sure the stainless steel sheet would not move. Tightening Torque: SS-S 87.2N•cm (8.90kgf•cm) [Reference value] SS-M 204N•cm (20.8kgf•cm) [Reference value] 5) Detach the clearance checking tool and attach the proper slider cover.
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Page 55: External Dimensions
External Dimensions 6.1 SS-S 4-M5 depth 10 F-M5 depth 8 (on back side) 4-φ4H10 depth 5 (on back side) *3 It is the datum point for calculation of Ma Moment Cable joint 2-φ5H10 depth 10 connector Home M.E. *2 Datum surface... -
Page 56: Ss-M-100
6.2 SS-M-100 4-M8 depth 10 E-M8 depth 10 (on back side) *3 It is the datum point for calculation of Ma Moment Cable joint 4-φ5H10 depth 5 (on back side) 2-φ8H10 depth 10 connector Datum surface Home M.E. *2 DETAIL : A Ma Moment offset datum position *3 Secure at... -
Page 57: Ss-M-150
6.3 SS-M-150 4-M8 depth 10 E-M8 depth 10 (on back side) *3 It is the datum point for calculation of Ma Moment Cable joint 2-φ8H10 depth 10 4-φ5H10 depth 5 (on back side) connector M.E. *2 Home Datum surface DETAIL : A Ma Moment offset datum position *3 Cable joint... -
Page 58: Sscr
6.4 SSCR-S 4-M5 depth 10 2-φ5H10 depth 10 Cable joint connector Applicable Tube O.D. = φ6 * 1 Connect the motor cable and encoder cable. Refer to Pg. 276 for the details of the cables. Home M.E. *2 * 2 The slider goes up the ME in the home-return operation. -
Page 59: Sscr-M-100
6.5 SSCR-M-100 4-M8 depth 10 2-φ8H10 depth 10 Cable joint Applicable Tube connector O.D. = 12 (I.D. = 8) * 1 Connect the motor cable and encoder cable. Refer to Pg. 276 for the details of the cables. Home M.E. *2 * 2 The slider goes up the ME in the home-return operation. -
Page 60: Sscr-M-150
6.6 SSCR-M-150 4-M8 depth 10 2-φ8H10 depth 10 Cable joint connector Applicable Tube O.D. = 12 (I.D. = 8) * 1 Connect the motor cable and encoder cable. Refer to Pg. 276 for the details of the cables. Home M.E. *2 * 2 The slider goes up the ME in the home-return operation. -
Page 61: Life
Life The “rated load” is one factor that relates to the traveling life. There are two types of “rated load,” namely “static rated load” and “dynamic rated load.” � “Static rated load” : Load which, when applied to a stationary actuator, leaves a minor pressure mark on the contract surface. -
Page 62: Warranty
Warranty 8.1 Warranty Period One of the following periods, whichever is shorter: � 18 months after shipment from our company � 12 months after delivery to the specified location � 2,500 hours of operation 8.2 Scope of the Warranty Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or problem in question pertains to our product as delivered by us or our authorized dealer. -
Page 63: Conditions Of Conformance With Applicable Standards/Regulations
8.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another product or any system, device, etc., used by the customer, the customer must first check the applicable standards, regulations and/or rules. The customer is also responsible for confirming that such combination with our product conforms to the applicable standards, etc. -
Page 64: Change History
Change History Revision Date Description of Revision First edition Second edition Third edition Fourth edition October 2010 Fifth edition August 2013 Sixth edition • Revised overall �... - Page 66 825, PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand TEL +66-2-361-4458 FAX +66-2-361-4456 The information contained in this document is subject to change without notice for purposes of product improvement. Copyright © 2013. Aug. IAI Corporation. All rights reserved. 13.08.000...
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