Spudnik 925 ELIMINATOR Manual
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Spudnik 925 ELIMINATOR Manual

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OWNER / OPERATOR & PARTS MANUAL
925 ELIMINATOR
PART #: 290292
SERIAL #: 925-55-239
Revision: 11/12/2018

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Summary of Contents for Spudnik 925 ELIMINATOR

  • Page 1 OWNER / OPERATOR & PARTS MANUAL 925 ELIMINATOR PART #: 290292 SERIAL #: 925-55-239 Revision: 11/12/2018...
  • Page 3 Fax (208) 495-9170 Fax (701) 352-9610 Fax (207) 764-4674 Spudnik®, SimpleSep™, MultiSep™, Star Table™, AirSep®, Terra Float™, are trademarks of Spudnik Equipment Company LLC. John Deere, Case, IH, Case-IH, CAT, Challenger, are trademarks of their respec- tive trademark owners. PART #: 290292...

  • Page 4: Table Of Contents

    Table Of Contents Introduction ..............................iv Foreword ..............................v Warranty ..............................vi General ...............................vii Product Characteristics ..........................viii 1. Safety Recognize Safety Information .......................1 Understanding Safety Signal Words ....................1 Exemption from Liability .......................1 General Guidelines ........................1 Identification of Training Requirements ..................2 Accident Prevention Guidelines ....................2 Risks of Ignoring Accident Prevention ..................3...
  • Page 5 Table Of Contents 6. Parts Manual EL-2 - STICKERS AND SHIELDS....................... 14 EL-26 - 60” ELEVATOR ASSEMBLY ....................16 EL-27 - ELEVATOR HYDRAULIC LIFT ....................18 EL-15-12 - ELIMINATOR ROLL CONFIGURATION ................20 EL-18D_72INCH - ELIMINATOR ROLLS ................... 22 EL-18C_72 INCH - ELIMINATOR ROLLS ..................

  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your Spudnik 925 Eliminator that you will find this to be true. This manual has been prepared to aid you in the safe operation and servicing of your machine.

  • Page 7: Foreword

    Foreword This manual is intended to familiarize the user with the SPUDNIK 925 ELIMINATOR and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual help to avoid dangers, reduce repair costs and down-times, and to increase the reliability and service life of the machine.

  • Page 8: Warranty

    (e) Make the product and/or failed parts available to the dealer or service center within 90 days following submittal of claim, transportation/shipping charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.

  • Page 9: General

    Unauthorized modification and the use of spare parts, accessories, and ancillary equipment not supplied and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construction of the machine or on the functions and hence impair the machine’s active and/or passive driving and operations safety (accident prevention).

  • Page 10: Product Characteristics

    The use of other parts may invalidate the liability of Spudnik for any consequences arising from such use. Please refer to the ‘Warranty Policy’ and ‘General’ section of this manual for further clarification.

  • Page 11: Safety

    These hazards constantly monitored and checked. include machine components which for functional 4. Spudnik shall not be liable for any damage to reasons cannot be guarded. agricultural produce and other items, which occur as a...

  • Page 12: Identification Of Training Requirements

    Replace all worn or damaged parts. This manual provides safety advice and information 16.Replace all worn or missing bolts with SAE Grade 5 or necessary to safely operate and maintain this Spudnik greater, unless specifically directed otherwise. machine. In addition, users are encouraged to follow 17.Keep the machine clean to avoid the risk of fire.

  • Page 13: Risks Of Ignoring Accident Prevention

    1.11. Operating Safety Practices Follow the operating instruction of the PTO shaft manufacturer. An operator’s manual is supplied with Unless specifically designed to carry the load while every PTO shaft installed on Spudnik equipment. moving, always empty machinery of product before Only shafts specified moving or transporting.

  • Page 14: Transporting Safety Practices

    925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.12. Transporting/Towing Safety Practices 1.11. Operating Safety Practices (Cont.) 1. Use proper safety practices when hitching or unhitching Use caution when setting up or operating the the machine to/from the tractor or towing vehicle. machinery on uneven terrain, hillsides, or near ditches to avoid the potential of overturning the equipment.

  • Page 15: Electrical System And Electronics

    925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.14. Hydraulic Systems 1.13. Electrical System and Electronics Remove conductive jewelry, e.g. metal rings, WARNING! bracelets, watches, etc., before working on or around electrical circuits. The hydraulic system operates under high pressure. Depressurize the system before working on any Use only original fuses with the specified current component in the system.
  • Page 16 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.16. Maintenance and Inspection Guidelines (Cont.) 1.16. Maintenance and Inspection Guidelines (Cont.) crane operator and must be provided with a radio or ble for overseeing the maintenance work and coordinating comparable verbal link.

  • Page 17: Acknowledgement Signature

    925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.17. Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
  • Page 18 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 2.1. Safety and Information Labels Labels are placed on the machine to communicate important user safety and operational information. To ensure continued personnel safety and proper machine operation, replace any label which is damaged or becomes illegible.

  • Page 19: Machine Overview

    LABEL,CONVEYOR,SYSTEM #500 300055 SERIAL,NUMBER,PLATE 2"x3" ALUM W/HOLES 300131 LABEL,OPERATOR INSTRUCTIONS ENCLOSED 300175 DECAL,OIL,HYD,AW32 301209 STICKER,SPUDNIK,LARGE WHITE,INCISED 2018 301321 STICKER,MDL 925 WHITE, SML, ARIAL 2018 2.4. Label Locations 2.3. Installing Replacement Labels Are shown in exploded views in section 6 pages 14-16 1.

  • Page 20: Operation

    925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-3 Operation 3.1 Operation Instruction Center any machine that feeds the eliminator squarely to the elevator. Adjust the elevator to the required height to eliminate drop. Any equipment that receives product from the eliminator needs to be adjusted up close to the discharge chute.

  • Page 21: Maintenance

    Guidelines’ for repair instruction of belted chains.  Level should be to parting line of gearbox. 4.8 Wheels and Tires  Use 80W90 gear oil (Spudnik p/n: 991214)  Check lug nuts daily  Oil should be changed when it becomes dirty and/or contaminated.

  • Page 22: Cleaning And Storage

    925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-5 Cleaning and Storage 5.1 Cleaning after every operation 5.3 Storage of the machine  In order to keep wear down to a minimum, follow the Perform the actions described above. instructions given below: ...
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  • Page 24: Parts Manual El-2 - Stickers And Shields

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  • Page 26: 60" Elevator Assembly

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  • Page 28: Elevator Hydraulic Lift

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  • Page 30: El-15-12 - Eliminator Roll Configuration

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  • Page 32: El-18D_72Inch - Eliminator Rolls

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  • Page 34: El-18C_72 Inch - Eliminator Rolls

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  • Page 36: El-25-Scissor - Scissor Arms

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  • Page 38: El-24-Scissor - Scissor Adjust

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  • Page 40: El-21-5Hp - Eliminator Drive

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  • Page 42: El-6-60 Inch - 60" X 10 Cross Conveyor

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  • Page 44: El-3-Scissor - Frame

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  • Page 46: El-4-132751 - Crazy Wheel

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  • Page 47: El-4-132752 - Crazy Wheel

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  • Page 48: Schematics

    925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 1 of 2) PART #: 290292 Revision: 11/12/2018...
  • Page 49 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 2 of 2) PART #: 290292 Revision: 11/12/2018...

  • Page 50: Electrical Layouts

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  • Page 56 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-8 Miscellaneous Guidelines and Specifications 8.1. Fastener Torque Guidelines 8.1. Fastener Torque Guidelines (Cont.) Check all nuts, bolts, and screws regularly for tightness. Fastener Grade/Class Marking: 8.1.3. Replace nut/bolt pairs with the same grade or higher than 1.

  • Page 57: Hydraulic

    8.3.1. Follow the tightening torques given in the table below when tightening, replacing, or repairing any Hydraulic Fit- tings. There are two methods to achieve proper ‘clamp load’ on the flare connections used on Spudnik machinery. 1. Torque: Torque hydraulic fitting using a torque wrench.

  • Page 58: Belted Chain Repair Procedure

    Repair or replace as necessary. While components vary, general procedure applies to all Spudnik belted chains.  Inspect the Web Joiners for wear. Due to the metal on metal connection in the Web Join- ers, they tend to wear more quickly than the IMPORTANT rest of the belted chain.
  • Page 59 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL 8.4. Belted Chain repair (Cont.) 8.4. Belted Chain repair (Cont.) connect to the mating side of the Web Joiner at- tached to the other end of the Belted Chain web. (See Figure 11) Figure 13 ...
  • Page 60 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-8 Miscellaneous Guidelines and Specifications Belted Chain repair (Cont.) Belted Chain repair (Cont.) 8.4. 8.4. Figure 15 Figure 17   Squeeze the Web Joiner together so it is tight Working from one side, insert the Connecting against the webbing.

  • Page 61: Lubrication Specifications

    Belted Chain. (See Figure 19) Grease: Shell Retinax EP2 multipurpose grease (or equivalent). Gearbox Lube: 80W90 gear oil. Roller Chains: Spudnik chain lubricant, PN 991707 or equivalent industrial chain spray. Hydraulic Oil: AW32 IMPORTANT AW32 hydraulic oil is for use in self hydraulic systems only.
  • Page 62 925 E LIMINATOR & P WNER PERATOR ARTS ANUAL PART #: 290292 Revision: 11/12/2018...
  • Page 63 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...

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