Spudnik 990 ELIMINATOR Manual

Spudnik 990 ELIMINATOR Manual

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OWNER / OPERATOR & PARTS MANUAL
990 ELIMINATOR
CUSTOM ELIMINATOR
SERIAL #990-55-222
Revision: 5/28/2019

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Summary of Contents for Spudnik 990 ELIMINATOR

  • Page 1 OWNER / OPERATOR & PARTS MANUAL 990 ELIMINATOR CUSTOM ELIMINATOR SERIAL #990-55-222 Revision: 5/28/2019...
  • Page 3 Service Centers Phone: (208) 785-0480 E-Mail: spudnik@spudnik.com Web Site: www.spudnik.com BLACKFOOT, ID (Corporate Headquarters) 584 West 100 North P.O. Box 1045...
  • Page 4: Table Of Contents

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Table Of Contents Introduction ..............................iv Foreword ..............................v Warranty ..............................vi General ...............................vii Product Characteristics ..........................viii 1. Safety Exemption from Liability .......................1 Warning Symbols and other Instruction Notices ................1 General Guidelines ........................1 Identification of Important Instruction ...................2 Accident Prevention Guidelines ....................2...
  • Page 5 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Table Of Contents 6. Parts Manual FB5160 - 990 84"x10'6" BELT ELEVATOR CLEATED ............... 11 FB5159 - 990 84" ELEV TIPOUT TALL ELEC VAR SPD5HP ............12 FB5161 - 990 96" 26 ROLL DOUBLE SCISSOR RH / LH ..............
  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your SPUDNIK 990 ELIMINATOR, that you will find this to be true. This manual has been prepared to aid you in the safe operation and service of your machine.
  • Page 7: Foreword

    ANUAL Foreword This manual is intended to familiarize the user with the SPUDNIK 990 ELIMINATOR and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual help to avoid dangers, reduce repair costs and down-times, and to increase the reliability and service life of the machine.
  • Page 8: Warranty

    (e) Make the product and/or failed parts available to the dealer or service center within 90 days following submittal of claim, transportation/shipping charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.
  • Page 9: General

    Unauthorized modification and the use of spare parts, accessories, and ancillary equipment not supplied and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construction of the machine or on the functions and hence impair the machine’s active and/or passive driving and operations safety (accident prevention).
  • Page 10: Product Characteristics

    SPUDNIK representative. Original spare parts and accessories approved by SPUDNIK are a contribution to safety and overall performance of the machine. The use of other parts may invalidate the liability of SPUDNIK for any consequences arising from such use. Please refer to the ‘Limited Warranty Policy for New Spudnik Machinery’...
  • Page 11: Safety

    IMPORTANT: Indicates instruction that must be followed to ensure proper operation or installation of SPUDNIK accepts no liability for any damage caused as a equipment result of operators not complying with the designated use of the machine. This also applies to damage of agricultural...
  • Page 12: Identification Of Important Instruction

    (accident prevention). 15. Inspect all mechanisms before starting the machine and  SPUDNIK shall not be liable for any damage caused by replace all worn or damaged parts. the use of parts, accessories, and ancillary equipment not 16. Replace all worn or missing bolts with SAE Grade 5 or supplied and/or approved by SPUDNIK.
  • Page 13: Transporting Safety Practices

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.6 Transporting Safety Practices 1.7 Operating Safety Practices Only transport the machine when all safety devices are Empty machinery of product before moving. This will attached and in the correct (protective) position. lessen the chance of damaging the equipment and make it easier to move.
  • Page 14: Electrical System And Electronics

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.8 Electrical System and Electronics 1.9 Hydraulic Systems Use only original fuses with the specified current rating. The hydraulic system is under high pressure. Switch off the machine immediately if a fault occurs in the Make sure that the hydraulic system is depressurized electrical power supply.
  • Page 15: Maintenance And Inspection Guidelines

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.10 Maintenance and Inspection Guidelines To prevent accidents, all relevant rules and regulations The securing of loads and the instruction of crane concerning safe and competent working must be operators should only be entrusted to experienced persons.
  • Page 16: Acknowledgement Signature

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-1 Safety 1.11 Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
  • Page 17: Machine Overview

    If stickers and labels become illegible or destroyed, replace them as soon as possible by contacting your local Spudnik dealer. To install labels; Clean and dry the surface area that label will be installed.
  • Page 18: Operation

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-3 Operation 3.1 Operation Instruction Center any machine that feeds the eliminator squarely to the elevator. Adjust the elevator to the required height to eliminate drop. Any equipment that receives product from the eliminator needs to be adjusted up close to the discharge chute.
  • Page 19: Maintenance

    Guidelines’ for repair instruction of belted chains.  Level should be to parting line of gearbox. 4.8 Wheels and Tires  Use 80W90 gear oil (Spudnik p/n: 991214)  Check lug nuts daily  Oil should be changed when it becomes dirty and/or contaminated.
  • Page 20: Cleaning And Storage

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-5 Cleaning and Storage 5.1 Cleaning after every operation 5.3 Storage of the machine In order to keep wear down to a minimum, follow the  Perform the actions described above. instructions given below: ...
  • Page 21: Fb5160 - 990 84"X10'6" Belt Elevator Cleated

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 22: Fb5159 - 990 84" Elev Tipout Tall Elec Var Spd5Hp

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
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  • Page 24: Fb5161 - 990 96" 26 Roll Double Scissor Rh / Lh

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 25 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 26: Fb5162 - 990 96" Cylinder Hyd Scissor Adj 26 Roll

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 27: Fb3571 96" Scissor Hyd Adj Elim Sizing 26 Roll

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 28 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 29: 821895 - Shft,Elim,96",Elm/Elm Hlf D/Spr Cmplt Ss

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 30: 822197 - Shft,Elim,96"Elm/Elm D/B Fl D/S Cmplt Ss

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 31: 821893 - Shft,Elim,96"Elm/Elm D/B Hf D/S Cmplt Ss

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 32: 822198 - Shft,Elim,96"Elm/Elm Tbl Fl D/S Cmplt Ss

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 33: 822199 - Shft,Elim,96"Elm/Elm Trn Fl D/S Cmplt Ss

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 34: 822200 Shft,Elim96"Elm/Elm Trn Hf D/S Cmpl Tss

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 35: Fb5163 - 990 96" Trans Table Moveable Scissor Adj

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 36: Fb5164 - 990 96"X12' Full Rtrn Conv 9"Fs

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 37: Fa9152 - 990 Cross Conv 36"X12' Flat Belt

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 38: Fa5131 - 990 Hyd Steering Intake End Lift & Tow

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 39: Fa5133 - 990 Hyd Whl Drv Single Axle Med/Lg/Xlg

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 40: Fa5135 - 990 Hydraulic Jacks 4 Each

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 41: Fa5174 - 990 Hyd Unit 5 Hp Mtr 480V 3Ph

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 42: Schematics

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 1 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 43 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 2 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 44 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 3 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 45 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 4 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 46 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 5 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 47 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 6 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 48 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-7 Schematics 7.1 Electrical Schematics (sheet 7 of 7) SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 49 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL This page intentionally left blank SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 50: Hydraulic

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 51 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL SERIAL# 990-55-205 Revision: 5/28/2019...
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  • Page 54: Miscellaneous Guidelines And Specifications

    Reliance on the torque charts below are at the sole pins of the same grade are used. risk of that person. Spudnik is not responsible for any loss claim or damage arising from following the reference torque specifications in these torque charts.
  • Page 55: Hydraulic Fitting Torque Guidelines And Specifications

    The tightening torques given in the table below should be adhered to when tightening, replacing, or repairing any Hydraulic Fittings. There are two methods to achieve proper ‘clamp load’ to the flare connections used on SPUDNIK machinery; 1. Torque; torque hydraulic fitting using a torque wrench.
  • Page 56: Belted Chain Repair Procedure

    990 E LIMINATOR & P WNER PERATOR ARTS ANUAL Section-8 Miscellaneous Guidelines and Specifications 8.5 Belted Chain Repair Procedure The following illustrates a typical repair of a belted chain. Though belted chain components may vary, the assembly is generally the same. Connecting Rod Drill holes Cover...
  • Page 57 990 E LIMINATOR & P WNER PERATOR ARTS ANUAL NOTES SERIAL# 990-55-205 Revision: 5/28/2019...
  • Page 58 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...

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