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Spudnik 925 Owner's/Operator's Manual

Portable eliminator with elevator
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Owner/Operator Manual
Serial # 925-55-218
MODEL 925
Portable Eliminator with Elevator

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Summary of Contents for Spudnik 925

  • Page 1 Owner/Operator Manual Serial # 925-55-218 MODEL 925 Portable Eliminator with Elevator...
  • Page 2 Operating Manual Overview The purpose of this Spudnik Operating Manual is to make the user familiar with this machine and to assure the machine is used for what it has been designed to do. This Operating Manual contains important information on how to...
  • Page 3 Mission Statement Our mission is to consistently provide high quality, reliable, safe and well-designed products and services to meet and exceed the needs of our customers. Service Centers Phone: (208) 785-0480 E-Mail: spudnik@spudnik.com Web Site: www.spudnik.com...
  • Page 4 Operator's manual MODEL 925 TABLE OF CONTENTS PAGE Introduction Warranty Policy Safety 6, 7 General Safety Practices Hydraulic Safety Practices Transporting Safety Practices Operating Safety Practices Safety Labels Maintenance 11, 12 Machine Operation Machine Parts Breakdown Table Of Contents 14, 15...
  • Page 5 We strive to put the best quality and workmanship into each of our machines, and hope as you use your MODEL 925 PORTABLE ELIMINATOR WITH ELEVATOR, that you will find this to be true. This owner’s / operator’s manual has been prepared to aid you in safe operation and service of your Portable Eliminator.
  • Page 6 30 days of noticing the defect and (d) make the product available to the dealer or service center within a reasonable period of time, transportation charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.

  • Page 7: Think Safety

    Operator's manual MODEL 925 SAFETY You are responsible for the safe operation and maintenance of your SPUDNIK PORTABLE ELIMINATOR. All operators and anyone doing work or maintenance on the Portable Eliminator must be trained in the operation, maintenance procedures, and related SAFETY information contained in this manual.

  • Page 8: Safety Alert Symbol

    Operator's manual MODEL 925 SAFETY SAFETY ALERT SYMBOL THE SAFETY ALERT SYMBOL MEANS: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The SAFETY ALERT SYMBOL identifies important safety information on the safety labels and in this manual. When you see this symbol be alert to the possibility of personal injury or death.

  • Page 9: General Safety Practices

    Operator's manual MODEL 925 GENERAL SAFETY PRACTICES • The primary responsibility for safe operation of the Spudnik Portable Eliminator with Elevator lies with the owner/operator. • OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the Portable Eliminator.
  • Page 10 Operator's manual MODEL 925 TRANSPORTING SAFETY PRACTICES • Check to see if all bolts on tow tongue are in good condition, and in place, and secured. • Pull the Portable Eliminator a short distance to align the crazy wheels. Use the wheel locks on all four wheels to stabilize eliminator while transporting.

  • Page 11: Safety Labels

    Operator's manual MODEL 925 SAFETY LABELS • Keep safety labels and signs clean and legible at all times. • Replace safety labels and signs that are missing or have become illegible. • When replacing parts that displays a safety sign, make sure that the new parts also displays the safety sign.

  • Page 12: Maintenance

    Operator's manual MODEL 925 MAINTENANCE • The hydraulic system used to power auxiliary functions uses Dexron III ATF (automatic transmission fluid) for prime mover. Hydraulic reservoir fill level should be checked at start of each season, and filled as needed. Hydraulic oil reservoir has a 1-gallon capacity.
  • Page 13 Operator's manual MODEL 925 • Be sure the electrical system is setup with proper phase and adequate voltage. • Drive chains should be kept clean and tensioned correctly to prolong chain life. Ideal chain tension should allow ½” maximum flex when deflected. Over tightening will cause damage to bearings and sprockets.

  • Page 14: Machine Operation

    Operator's manual MODEL 925 MACHINE OPERATION The Model 925 Portable Eliminator with Elevator has been designed to size from 2 to 10 ozs. It can also be used for dirt elimination. 1. Center any machine that feeds the eliminator squarely to the elevator. This allows the potatoes to spread out evenly and provides better sizing or dirt elimination.
  • Page 15 WHEEL FRAME ASSEMBLY EL-3 19-20 ELECTRICAL BILL OF METERIAL, ALL PHASES & VOLTAGES EL-35 SPRING ADJUSTMENT DRIVE ELIMINATOR BOX ASSEMBLY, SIZING, SPUDNIK ROLLERS (2-1/2” OR 3” OR 3-1/2” SPRINGS) EL-7 ELIMINATOR BOX ASSEMBLY, DIRT, SPUDNIK ROLLERS (2-1/2” SPRINGS ONLY) EL-8 ELIMINATOR BOX ASSEMBLY, DIRT OR SIZING, FINGER ROLLERS (2-1/2”...
  • Page 16 Operator's manual MODEL 925 Machine Parts Breakdown Table of Content Section Page SCISSOR ADJUSTMENT DRIVE ELIMINATOR BOX ASSEMBLY, SIZING, SPUDNIK ROLLERS EL-15 ELIMINATOR BOX ASSEMBLY, DIRT, SPUDNIK ROLLERS EL-16 ELIMINATOR BOX ASSEMBLY, DIRT OR SIZING, FINGER ROLLERS EL-17 ROLLER ASSEMBLIES, SPUDNIK...
  • Page 17 Operator's manual MODEL 925 Notes !! Page 16...
  • Page 18 Page 17...
  • Page 19 Operator's manual MODEL 925 EL-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINE,CAN Page 18...
  • Page 20 Page 19...
  • Page 21 Operator's manual MODEL 925 EL-1 SAFETY LABELS ITEM # PART # DESCRIPTION 300110 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE/LRG 300108 LABEL,WARNING,UNGROUNDED MACHINE CAN/LRG 300109 LABEL,CAUTION,MACHINE STARTS WITHOUT/LRG 300042 LABEL,DANGER,240 VOLTS #500 300041 LABEL,DANGER,480 VOLTS #500 Page 20...
  • Page 22 Operator's manual MODEL 925 EL-2 SHEILDS & SAFETY LABELS PLACEMENT EITHER OUTSIDE OF SHIELD INSIDE OF SHIELD Page 21...
  • Page 23 Operator's manual MODEL 925 EL-2 SHEILDS & SAFETY LABELS PLACEMENT Item # Part # Description Quantity 300109 LABEL,CAUTION,MACHINE STARTS WITHOUT/LRG 300086 LABEL,CAUTION,MOVING,DRIVES, C AN CAUSE 300042 LABEL,DANGER,240 VOLTS #500 300041 LABEL,DANGER,480 VOLTS #500 300110 LABEL,DANGER, H IGH,VOLTAGE WILL CAUSE/LRG 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE...
  • Page 24 Operator's manual MODEL 925 EL-3_SCISSOR WHEEL FRAME ASSEMBLY - SCISSOR NOTE: ITEMS MARKED WITH AN ASTERISK (*) CHANGE ACCORDING TO MACHINE CONFIGURATION. DETAIL A Page 23...
  • Page 25 EL-3_SCISSOR WHEEL FRAME ASSEMBLY - SCISSOR Item # Part # Description Quantity 132752 ASSEMBLY CRAZY WHEEL 925 SCISSOR LEFT 132751 ASSEMBLY CRAZY WHEEL 925 SCISSOR RIGHT 231025 BRNG,THRUST,1-5/8"BORE TIMKEN T-163 501953 COLLAR, S HAFT,SET,SCREW,1-5/8" 132732 FRAME,60" MDL 925 SCISSOR ADJ...
  • Page 26 Operator's manual MODEL 925 EL-4_132751 ASSEMBLY CRAZY WHEEL 925 SCISSOR RIGHT Item # Part # Description Quantity 193117 BRACKET CRAZY WHEEL 925 SCISSOR RIGHT 951029 HUB,COMPLETE,5 HOLE #H545LBS 951100 NUT,SLOTTED,HEX, 3 /4"-16NF 5/8 THICK 501297 PIN, COTTER, 1/8 x 1-1/2 951394 TIRE,&,RIM,20.5/8.0-10/10LOW PROFILE...
  • Page 27 Operator's manual MODEL 925 EL-4_132752 ASSEMBLY CRAZY WHEEL 925 SCISSOR LEFT Item Number Part # Description Quantity 193118 BRACKET CRAZY WHEEL 925 SCISSOR LEFT 951029 HUB,COMPLETE,5 HOLE #H545LBS 951100 NUT,SLOTTED,HEX,3/4"-16NF 5/8 THICK 501297 PIN, COTTER, 1/8 x 1-1/2 951394 TIRE,&,RIM,20.5/8.0-10/10LOW PROFILE...
  • Page 28 Operator's manual MODEL 925 EL-5_131296 JACK,ASSEMBLY,12",TELESCOPING ACME THRD Page 27...
  • Page 29 Operator's manual MODEL 925 EL-5_131296 JACK,ASSEMBLY,12",TELESCOPING ACME THRD Item # Part # Description Quantity 181455 JACK,12", I NNER SECTION W/1" ACME THREAD 181523 JACK,12",OUTER SECTION 2" PIPE THREAD END 194921 SCREW,JACK,ADJUSTING 1"ACME 12" (2008) Page 28...
  • Page 30 Operator's manual MODEL 925 EL-6_60 INCH CROSS CONVEYOR ASSEMBLY - 60 INCH NOTE: ITEMS MARKED WITH AN ASTERISK (*) CHANGE ACCORDING TO MACHINE CONFIGURATION. Page 29...
  • Page 31 Operator's manual MODEL 925 EL-6_60 INCH CROSS CONVEYOR ASSEMBLY - 60 INCH Item # Part # Description Quantity 261922 BELT,ASSY,60"x18'-0" "C"SECT CROSS CONV 231241 BRNG,PB,1-7/16"BORE,TTB,1/7/16,FAFNIR 781184 BUSHING,P1x1-7/16" BORE SPLIT TAPER 351005 CHN,RLR, 6 0 PITCH x 4.875 LNF 571380 GRBX, L /F,C-FACE, 2 6AKV 15:1 2.77 GROVE 197845 LETDOWN,FORMED, 6 0"...
  • Page 32 Operator's manual MODEL 925 FA4333-9000 84" SCISSOR HYD ADJ FINGER ROLL ITEM #: DESCRIPTION PART #: SHEAR,ELIM,925,84"SCISSOR ADJUST 9000-011 SHFT,ELIM,84",FINGER FULL D/SPR CMPLT SS 821872-9000A SHFT,ELIM,84",FINGER FULL D/SPR CMPLT SS 821872-9000 SHFT,ELIM,84",FINGER HALF D/SPR CMPLT SS 821873-9000 SHFT,ELIM,84",FNGR FULL D/S CMPLT SS JK 821879-9000 SHFT,ELIM,84",FNGR HALF D/B D/S CMPLT SS...
  • Page 33 Operator's manual MODEL 925 9000-011-PB SHEAR,ELIM,925,84"SCISSOR ADJUST ITEM #: DESCRIPTION PART #: PIPE,END SHEAR STABILIZER 193137 SHEAR,ELIM,925,84"SCISSOR ADJUST,BARE 9000-012 Page 32...
  • Page 34 Operator's manual MODEL 925 821872-9000A SHFT,ELIM,84",FINGER FULL D/SPR CMPLT SS ITEM #: DESCRIPTION PART #: BRNG,PB,1-1/4" BORE TAPPED BASE 231085 BRNG,SHEAR,SUPPORT,ELIM,925,SCISSOR 231272 ROLL,RUBBER,FINGER,1-1/2"BORE 3" HUB 981287 ROLL,RUBBER,SPACER,1/2" x 1-1/2" SQ BORE 981291 ROLL,RUBBER,SPACER,3/8" x 1-1/2" SQ BORE 982137 SHFT,SQ,84",1-1/2"x82-1/4" SLD DBL SPRKT 821605 SPRCKT,DBL,HD60B14 1-1/4"...
  • Page 35 Operator's manual MODEL 925 821872-9000 SHFT,ELIM,84",FINGER FULL D/SPR CMPLT SS ITEM #: DESCRIPTION PART #: BRNG,PB,1-1/4" BORE TAPPED BASE 231085 COLLAR,SHAFT,SET,SCREW,1-1/4" 501950 ROLL,RUBBER,FINGER,1-1/2"BORE 3" HUB 981287 ROLL,RUBBER,SPACER,1/2" x 1-1/2" SQ BORE 981291 ROLL,RUBBER,SPACER,3/8" x 1-1/2" SQ BORE 982137 SHFT,SQ,84",1-1/2"x82-1/4" SLD DBL SPRKT 821605 SPRCKT,DBL,HD60B14 1-1/4"...
  • Page 36 Operator's manual MODEL 925 821873-9000 SHFT,ELIM,84",FINGER HALF D/SPR CMPLT SS ITEM #: DESCRIPTION PART #: BRNG,PB,1-1/4" BORE TAPPED BASE 231085 COLLAR,SHAFT,SET,SCREW,1-1/4" 501950 ROLL,RUBBER,FINGER,1-1/2"BORE 3" HUB 981287 ROLL,RUBBER,SPACER,1/2" x 1-1/2" SQ BORE 981291 ROLL,RUBBER,SPACER,3/8" x 1-1/2" SQ BORE 982137 SHFT,SQ,84",1-1/2"x82-1/4" SLD DBL SPRKT 821605 SPRCKT,DBL,HD60B14 1-1/4"...
  • Page 37 Operator's manual MODEL 925 821879-9000 SHFT,ELIM,84",FNGR FULL D/S CMPLT SS JK ITEM #: DESCRIPTION PART #: BRNG,PB,1-1/4" BORE TAPPED BASE 231085 ROLL,RUBBER,FINGER,1-1/2"BORE 3" HUB 981287 ROLL,RUBBER,SPACER,1/2" x 1-1/2" SQ BORE 981291 ROLL,RUBBER,SPACER,3/8" x 1-1/2" SQ BORE 982137 ROLL,RUBBER,SPACER,5/8" x 1-1/2" SQ BORE 982217 SHFT,SQ,84",1-1/2"x79-3/8"...
  • Page 38 Operator's manual MODEL 925 821871-9000 SHFT,ELIM,84",FNGR HALF D/B D/S CMPLT SS ITEM #: DESCRIPTION PART #: BRNG,PB,1-1/4" BORE TAPPED BASE 231085 ROLL,RUBBER,FINGER,1-1/2"BORE 3" HUB 981287 ROLL,RUBBER,SPACER,1/2" x 1-1/2" SQ BORE 981291 ROLL,RUBBER,SPACER,3/8" x 1-1/2" SQ BORE 982137 SHFT,SQ,84",1-1/2"x82-1/4" SLD DBL SPRKT 821605 SPRCKT,DBL,HD60B14 1-1/4"...
  • Page 39 Operator's manual MODEL 925 Page 38...
  • Page 40 Operator's manual MODEL 925 EL-21 STANDARD ROLLER DRIVE ASSEMBLY - 5HP NOTE: ITEMS MARKED WITH AN ASTERISK (*) CHANGE ACCORDING TO MACHINE CONFIGURATION. 5 18 Page 39...
  • Page 41 Operator's manual MODEL 925 EL-21 STANDARD ROLLER DRIVE ASSEMBLY - 5HP Item # Part # Description 131762 BAR,SLIDE,ELIM 1/4x2x84 SQ TUBE W/UHMW 191499 BOLT,WELD,ALL THREAD 3/4" x 5" 191405 BRACKET,ELIM. HOLD DOWN BAR 351809 CHN,RLR, 6 0-2 PITCH x 23.000 LNF...
  • Page 42 Operator's manual MODEL 925 EL-24_SCISSOR ROLLERS ADJUSTMENT ASSEMBLIES - SCISSOR NOTE: ITEMS MARKED WITH AN ASTERISK (*) CHANGE ACCORDING TO MACHINE CONFIGURATION. Page 41...
  • Page 43 Operator's manual MODEL 925 EL-24_SCISSOR ROLLERS ADJUSTMENT ASSEMBLIES - SCISSOR Item # Part # Description Quantity 192825 ARM, H YD, S CSSR,ROLL,ADJUST,62" WIDE 602065 CPLG, H YD,90DEG,2501-6-6 (6MJ-6MP) 601475 CPLG, H YD,90DEG,2501-6-8 (6MJ-8MP) 601323 CPLG, H YD,90DEG,6801-6-8 (6MJ-8MB) 602125 CPLG, H YD,90DEG,6801-LL-6-8(6MJ-8MB LONG) 602621 CYL,3.

  • Page 44: Drive Side

    Operator's manual MODEL 925 EL-25_SCISSOR ROLLERS SCISSOR ADJUSTMENT ASSEMBLY DRIVE SIDE SECTION A-A NON DRIVE SIDE Page 43...
  • Page 45 Operator's manual MODEL 925 EL-25_SCISSOR ROLLERS SCISSOR ADJUSTMENT ASSEMBLY Item # Part # Description Quantity 192825 ARM, H YD, S CSSR,ROLL,ADJUST,62" WIDE 261452 BELT,FLAT,4",1/32" x 1/32" x 150# x 8.000 LNF 191384 LINKAGE ARM BOLT ON 191372 LINKAGE ARM ELIM SCISSOR ADJ 10 INCH...
  • Page 46 231241 BRNG,TU,1-7/16"BORE ECC LCK ASSY 9" BOLT 231098 BUSHING,P1x1-7/16" BORE SPLIT TAPER 781184 CHN,RLR,60 PITCH x 2.417 LNF 351005 ELEVATOR,72" HYD LIFT MDL 925 ELIM CUST 9000-010 DETAIL A PSC,TL,W/TRACK,71-1/2"LG,6 OD 781453 RBO,72-1/2" (2)3"x34.5"PIPE 1-1/4"SHFT 181657 RCB,72",HD,70" ROD, 1" x 76" SHT, 1" CLEAT 181491 RLR,LGD,6"ODx71-1/2"...
  • Page 47 Operator's manual MODEL 925 Page 46...
  • Page 48 Operator's manual MODEL 925 EL-27 ELEVATOR HYDRAULIC LIFT (OPTION) NOTE: ITEMS MARKED WITH AN ASTERISK (*) CHANGE ACCORDING TO MACHINE CONFIGURATION. 11 INSIDE CASING Page 47...
  • Page 49 EL-27 ELEVATOR HYDRAULIC LIFT (OPTION) Item # Part # Description Quantity 191351 CLEVIS,EXTENSION,ELEV,LIFT MDL 925, C ROSS 602065 CPLG, H YD,90DEG,2501-6-6 (6MJ-6MP) 601475 CPLG, H YD,90DEG,2501-6-8 (6MJ-8MP) 601323 CPLG, H YD,90DEG,6801-6-8 (6MJ-8MB) 602628 CYL,3.00"x8",TIE ROD,20.25",REPHASE 602629 CYL,3.25"x8",TIE ROD,20.25",REPHASE 300175 DECAL,OIL,HYD,AW32 601029 HOSE,ASSEM,3/8"x36"(3FT) 6FJS-6FJS 6M3K...
  • Page 50 Page 49...

  • Page 51: Main Electrical Box Assembly

    Operator's manual MODEL 925 EL-31 MAIN ELECTRICAL BOX ASSEMBLY ITEM # PART # DESCRIPTION 401903 ENCL,20Hx16Wx8D C-SD20168 WITH 401904 BACKPLATE,20Hx16W,ELEC,ENCL NP2016 300109 LABEL,CAUTION,MACHINE STARTS WITHOUT/LRG 300108 LABEL,WARNING,UNGROUNDED MACHINE CAN/LRG 300110 LABEL,DANGER,HIGH,VOLTAGE WILL CAUSE/LRG 300085 LABEL,MOTOR,CONTROL,CENTER PARAMETERS 300042 LABEL,DANGER,240 VOLTS #500...
  • Page 52 Page 51...
  • Page 53 Operator's manual MODEL 925 EL-31 MAIN ELECTRICAL BOX ASSEMBLY ITEM # PART # DESCRIPTION 401094 RECEPTACLE,30A,250V,1PH TWST LCK 2620A 401100 RECEPTACLE,30A,250V,3PH 2720A 401183 RECEPTACLE,20A,480V,3PH 2430 401873 COVER,JNCT,SWTCH BWF PO-16 401686 CNNCTR,FLEX,1/2"STR T&B 5332 401790 PLUG,50A,120/240V,1PH MALE CS6365C 401798 PLUG,50A,250V,3PH MALE CS8365-C...
  • Page 54 Page 53...
  • Page 55 Operator's manual MODEL 925 EL-32 MAIN ELECTRICAL BOX WITH END CROSS CONVEYOR (OPTION) ITEM # PART # DESCRIPTION 401903 ENCL,20Hx16Wx8D C-SD20168 (REFER TO SECTION EL-31, PAGE #76, ITEM #1) 300130 LABEL,X-CONV,#1 #500 402538 SWTCH,HANDLE,ASSY,ROTARY CAM CENTRAL NUT WITH 402539 SWTCH,BODY,ROTARY CAM,3 POS,25AMP...
  • Page 56 Page 55...
  • Page 57 Operator's manual MODEL 925 EL-33 MAIN ELECTRICAL BOX WITH INVERTER ITEM # PART # DESCRIPTION 401903 ENCL,20Hx16Wx8D C-SD20168 (REFER TO SECTION EL-31, PAGE #54, ITEM #1) 300022 LABEL,SPEED,CONTROL #531 401609 POTENTIOMETER,INVERTER 2K 2WATT Page 56...
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