hestan GESC12 Installation Instructions Manual

Outdoor living suite

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(WITH CUSTOMER-PROVIDED STONE TOPS)

INSTALLATION INSTRUCTIONS

GES08

GESB08

IMPORTANT - READ ALL INSTRUCTIONS BEFORE YOU BEGIN

THE INSTALLATION HEREIN SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN

OR PROFESSIONAL OUTDOOR EQUIPMENT INSTALLER. MANY COMPONENTS ARE HEAVY AND

REQUIRE 2 OR 3 PERSONS TO UN-PACK AND SETUP THIS SUITE. FAILURE TO DO SO MAY RESULT

IN PERSONAL INJURY.

THE ELECTRICAL COMPONENTS SUPPLIED WITH THIS SUITE MUST BE INSTALLED BY A

LICENSED ELECTRICIAN AND CONNECTED IN ACCORDANCE WITH LOCAL CODES. THE SUITE

SHOULD BE CONNECTED TO A DEDICATED CIRCUIT BREAKER. ALL OUTLETS SUPPLIED WITH

THIS SUITE ARE GROUND FAULT CIRCUIT INTERRUPTER OUTLETS AND MUST BE PROPERLY

INSTALLED AND GROUNDED BY A LICENSED ELECTRICIAN TO GUARANTEE SAFE AND RELIABLE

OPERATION.

SOME PARTS INSIDE THE SUITE HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING

THE VARIOUS COMPONENTS TO AVOID PERSONAL INJURY. WEAR GLOVES WHEN HANDLING.

TOOLS REQUIRED:

Work gloves

Safety glasses

Power drill with masonry bits

Concrete / masonry anchors or hardware as needed to attach to mounting surface

Flat and Phillips screwdrivers

Socket wrench with 7/16" & 9/16" sockets and short extensions

Combination wrenches of 7/16" & 9/16" sizes

3/32 Allen wrench

Level

Clear silicone sealant

AFTER INSTALLATION OF YOUR GRILL AND OTHER GAS-FIRED EQUIPMENT IN THIS

SUITE, READ THE MANUAL(S) PROVIDED WITH THOSE PRODUCTS CAREFULLY AND

COMPLETELY BEFORE USING THEM TO REDUCE THE RISK OF FIRE, BURN HAZARD,

OR OTHER INJURY. KEEP THIS MANUAL FOR FUTURE REFERENCE.

OUTDOOR LIVING

SUITE

GES12

GESP12

GESB12

GESBP12

IF THE INFORMATION IN THE GAS-FIRED APPLIANCE MANUALS

ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Flammable Gas - disconnect all propane or natural gas supplies to this unit

before servicing.

Electrical Parts and Components – disconnect all power supplies and

batteries before servicing.

GESK12

GESC12

GESBK12

GESBC12

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Summary of Contents for hestan GESC12

Page 1 ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. Flammable Gas - disconnect all propane or natural gas supplies to this unit before servicing. Electrical Parts and Components – disconnect all power supplies and batteries before servicing. ©2023 Hestan Commercial Corporation...
Page 2 SUITE MODELS WITH CUSTOMER-PROVIDED TOP Below are representations of some Hestan Outdoor Living Suites covered in this manual. Suite GES08 shown with: GABR36 Built-In Gas Grill AGB122 Double Side Burner AGSDR36 Combo Door/Drawer Cabinet GRSR24 Outdoor Solid Door Refrigerator STONE TOP NOT INCLUDED...
Page 3 Figure 1 The Hestan Outdoor Living suite features ventilation openings (louvers) on each end. These openings must be clear to avoid accumulation of gas should there be a leak. These openings are further described later in this manual.
Page 4 CURB INSTALLATION AND SERVICE LINES 1. The Hestan Outdoor Living Suite must be located on a flat and level mounting surface, not on direct soil. The mounting surface must be capable of handling the weights of all the equipment including the suite, countertop materials, installed appliances and cabinets, refrigeration equipment, etc.
Page 5 3. Use 4 each 3/8-16 x 5/8” long hex bolts to align and attach the back wall to the curb. Be careful the back wall does not tip over if the curb was not anchored down. Tighten all bolts. ©2023 Hestan Commercial Corporation...
Page 6 5. Install remaining support walls as you did in step 4. Each wall is numbered and has a corresponding number on the rear wall for ease of locating. (8 foot Outdoor Living Suite shown) Do not fully tighten bolts yet. Note all arrows are pointing up. ©2023 Hestan Commercial Corporation...
Page 7 7. Install 2 corner assemblies (4 assemblies for suites with Bar Top). Use 1/4-20 x 1/2” long hex bolts and hex nuts where needed. Do not tighten until lift-off panels have been checked for proper fit (see Step 13). 1/4-20 x 1/2” BOLTS & NUTS HERE ©2023 Hestan Commercial Corporation...
Page 8 ELECTRICAL ITEMS ELECTRICAL SUPPLY The Hestan Outdoor Living Suite is completely pre-wired for ease of installation. The suite will require a 20 amp supply (breaker) from the house main electrical panel. The licensed electrician will have to run the appropriate wire size and conduit for this application. Rigid or flexible conduit suitable for burial with water-tight connections are highly recommended from the house main electrical panel, to the suite.
Page 9 ELECTRICAL ITEMS (continued) MAIN ELECTRICAL BOX SHOWING SUPPLY LINE ENTERING ON RIGHT SIDE OF BOX. ©2023 Hestan Commercial Corporation...
Page 10 WITH GFCI OUTLET OUTLET OUTLET SERVICE 8 FOOT SUITE WITHOUT BAR LINE IN GESS08, GESD08, GES08 GFCI OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET SERVICE 8 FOOT SUITE WITH BAR LINE IN GESSB08, GESDB08, GESB08 ©2023 Hestan Commercial Corporation...
Page 11 LINE IN GFCI OUTLET OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET 12 FOOT SUITE WITH BAR SERVICE GESSB12, GESDB12, GESB12 LINE IN GFCI OUTLET WITH WEATHERPROOF COVER RIGHT SIDE OF SUITE (For Suite without Bar) ©2023 Hestan Commercial Corporation...
Page 12 (does not apply to Suite with a bar). Line up and install 4 each #10 screws as shown here. Install the foam gasket, and weather-proof cover with the screws provided. ©2023 Hestan Commercial Corporation...
Page 13 11. Install large front panel as shown using 1/4-20 x 1/2” long hex bolts and hex nuts located underneath the toe kick area shown below. Also install #8-32 flat-head screws across the top flanges. (8 foot Outdoor Living Suite shown). #8-32 FLAT-HEAD SCREWS ACROSS TOP FLANGE 1/4-20 x 1/2” BOLTS & NUTS LOCATED UNDERNEATH ©2023 Hestan Commercial Corporation...
Page 14 MOUNT GRILL ELECTRICAL BOX AND LEFT PANEL 12. Mount the electrical box that came with your Hestan grill as shown and secure with #10 self- drilling screws provided. Use the provided Wire Harness Extension (p/n 009938) to connect the box to the grill wire harness. Arrange the wires in such a way to prevent damage during installation of the grill, and to keep away from heat.
Page 15 INSTALL SUPPORT STRUCTURE AND TOP The Hestan Outdoor Living Suite DOES NOT include the stone countertop and plywood sub- structure. Template drawings are provided at the end of this manual with RECOMMENDED final stone dimensions. You may choose to have slightly larger overhangs, different edge treatments, etc. Assuming you already chose a material, the installer will typically visit your home to go over the dimensions and make a physical template of the top before cutting the slab you have chosen.
Page 16 BAR TOP INSTALLATION (FOR MODELS WITH BAR) HESTAN OUTDOOR LIVING SUITES WHICH FEATURE A BAR TOP (GESBx08 and GESBx12) FOLLOW THE SAME STEPS AS DESCRIBED EARLIER IN THIS MANUAL. STEPS UNIQUE TO THESE MODELS ARE DETAILED BELOW. BACK AND SUPPORT WALL ASSEMBLY 1.
Page 17 4. While an assistant is holding the support structure in place, reach underneath and secure with 1/2” nuts and lock-washers provided. Then secure the large back panels with 1/4-20 x 1/2” long bolts and flat washers. The stone itself is usually secured with an adhesive provided by the stone installer. ©2023 Hestan Commercial Corporation...
Page 18 There is minimal vertical adjustment in these brackets to help with uneven floors. Check to see if the setscrew in each bracket is backed out enough to allow the tube to pass through easily. ©2023 Hestan Commercial Corporation...
Page 19 NOTE: If your Suite is to be connected to a Whole-House LP Piped System, please read the GAS CONNECTIONS section of the manual that came with your Hestan appliance for information on this unique installation, and to contact Hestan Customer Service to order an LP Piped System Kit.
Page 20 INTERPLUMB KIT FLEX HOSE HOSE CONNECTS (SUPPLIED WITH SUITE) DIRECTLY TO & FITTINGS PIZZA OVEN (SUPPLIED BY CUSTOMER) REGULATOR (SUPPLIED WITH PIZZA OVEN) SHUT-OFF VALVE (SUPPLIED BY CUSTOMER) SUITE WITH GRILL AND PIZZA OVEN INCOMING GAS SERVICE ©2023 Hestan Commercial Corporation...
Page 21: Reference Photos
USING THE APPLIANCES. Refer to the appliance manuals for instructions on this very important step. GRILL HARNESS EXTENSION P/N 009938 INCOMING GAS SUPPLY w/ SHUTOFF VALVE, GRILL ELBOW & FLEX HOSE ELECTRICAL INCOMING ELECTRICAL SUPPLY ELECTRICAL AND GAS CONNECTIONS SUPPLIED BY CUSTOMER ©2023 Hestan Commercial Corporation...
Page 31 Get assistance from another person to help lift the top and position correctly. STONE POWER BURNER ALCOVE PLYWOOD #8-32 X 3/8” FLAT-HEAD 2. There are two (2) #8-32 x 3/8” flathead SCREW - countersunk screws which attach the alcove 2 PLACES to the front panel. ©2023 Hestan Commercial Corporation...
Page 32 3. Use coated or stainless steel 1/2” long wood screws where needed to secure the vertical walls and alcove to the underside of the plywood, using the small holes provided. Tighten any remaining bolts underneath and return to step 5 on pg. 18 to complete the procedure. ©2023 Hestan Commercial Corporation...
Page 33 Note the “L” stamped into the crossmember for correct orientation. 2. Attach crossmember by tucking under the flange of the front panel, and using 4 each 1/4-20 x 1/2” hex bolts where needed. Access is from the other side of the adjacent walls. ©2023 Hestan Commercial Corporation...
Page 34 (similar to step 3 on pg. 32). Tighten any remaining bolts underneath and return to step 5 on pg. 18 to complete the procedure. STONE KAMADO GRILL ALCOVE PLYWOOD ©2023 Hestan Commercial Corporation...
Page 35 The opening below the alcove for Power Burner / Kamado can accommodate a Hestan 30” storage drawer (AGSR 30 ) or a Hestan Outdoor Warming Drawer (GWD 30 ). Access for installation is much easier if the alcove and countertop have not been installed yet.
Page 36 2. The center alcove is shipped loose and must be installed first. Place it in the assembly as shown below. Loosely install three 1/4-20 x 1/2” long hex bolts and nuts at the rear flange. Do not tighten yet. CENTER ALCOVE ALCOVE BOLTS AT REAR AND UNDERSIDE REAR VIEW ©2023 Hestan Commercial Corporation...
Page 37 These black plastic plugs snap into place and will protect the gas hose and power cord from damage. 6. Please return to pg. 17 to complete installation of the bar top. ©2023 Hestan Commercial Corporation...
Page 38 4. From below, use coated or stainless steel 1/2” long wood screws where needed to secure the alcove to the underside of the plywood, using the small holes provided (similar to step 3 on pg. 32). REAR VIEW ©2023 Hestan Commercial Corporation...
Page 39 These black plastic plugs snap into place and will protect the gas hose and power cord from damage. 8. Please return to pg. 19 to complete installation. ©2023 Hestan Commercial Corporation...
Page 40: Parts List
Product; damage from service by someone other than an authorized agent or representative of the Hestan Commercial Service Network; normal wear and tear; damage from exposure of the Product to a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals;...
Page 41 This warranty gives you specific legal rights, and you may also have other rights which vary depending on location. Any questions about this Limited Warranty may be directed to Hestan Commercial Corporation at (888) 905-7463 ©2023 Hestan Commercial Corporation...
Page 44: Retain This Manual For Future Reference
RETAIN THIS MANUAL FOR FUTURE REFERENCE Hestan Commercial Corporation 3375 E. La Palma Ave Anaheim, CA 92806 (888) 905-7463 ©2023 Hestan Commercial Corporation P/N 016178 REV C...

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hestan GESC12 Installation Instructions Manual

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Summary of Contents for hestan GESC12

Page 21: Reference Photos

Page 40: Parts List

Page 44: Retain This Manual For Future Reference

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